2004 ISUZU TF SERIES section 1A

10-70 CAB
QUARTER GLASS (EXTEND CAB)
REMOVAL AND INSTALLATION



RTW4A0MF000101

Removal Steps

1. Body side rear trim covers
2. Hinge/Faster
3. Quarter glass
4. Weather strip

Installation Steps


4. Weather strip
3. Quarter glass
2. Hinge/Faster
1. Body side rear trim covers







Important Operation - Removal
1. Body Side Rear Trim Covers
Refer to Interior Trim Panels in this section.

Important Operation – Installation
4. Weather Strip
Install the weather strip by aligning to corners with white
mark to the upper coners on the body panel.

CAB 10-79


Important Operations - Removal
1. Front Seat Assembly


Refer to Front Seat in this section.




2. Side Seat Belt Buckle/Pretensioner Seat Belt/Center
Seat Belt

Remove the seat belt fixing screw and the warning
harness connector clip (Bucket seat model).



RTW4A0SH000101-X



Remove the pretensioner seat belt fixing screw and the
warning harness connector (With pretensioner seat bel
t
model).
24.jpg


Remove the seat belt fixing screws and the warning
harness connector clip (Bench seat model).







Important Operations - Installation
2. Side Seat Belt Buckle/Pretensioner Seat Belt /Center
Seat Belt


Tighten the seat belt fixing screws to the specified
torque.
Torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)
1. Front Seat Assembly


Tighten the seat assembly fixing bolts to the specified
torque.
Torque Nm (kgfm/lbft)
40 (4.1 / 30)

CAB 10-83
RTW3A0SH000601

Important Operations - Removal
3. Cover


Pry the lower portion of the cover and remove it.


4. Rear End Trim Cover


Refer to Interior Trim Panels in this section.
RTW3A0SH001601
Important Operations - Installation
6. Rear center seat belt

Install the seat belt webbing through the through ring on
the back panel as shown in the illustration.















5. Bolt: Rear Center Seat Belt to Floor Panel
Torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)

1. Nut: Rear Seat Assembly/Rear Seat Belt Buckle to Floo
r
Panel
Torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)

CAB 10-85
Important Operations - Removal
1.
Body side rear lower trim cover



Refer to Interior Trim Panels in this section..
RTW3A0SH000301

3. Upper anchor bolt


Open the through ring anchor cover and remove the
seat belt upper anchor bolt








Important Operations - Installation
4. Retractor fixing bolt
Bolt torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)
3. Upper anchor bolt
Bolt torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)
2. Lower anchor bolt
Bolt torque N
m (kgf
m/lb
ft)
40 (4.1 / 30)

10-86 CAB
REMOVAL AND INSTALLATION
(REAR SEAT BELT BACKLE)

RTW3A0SF000201

Removal Steps

1. Cover
2. Bolt
3. Rear seat belt buckle

Installation Steps
3. Rear seat belt buckle

2. Bolt
1. Cover



Important Operation - Removal
1. Cover


Refer to Jump Seat (Extend Cab) in this section.





Important Operation - Installation
2. Bolt: Jump Seat Assembly/Rear Seat Belt Buckle to
Floor Panel
Torque N 
m (kgf 
m/lb 
ft)
40 (4.1 / 30)

WORKSHOP MANUAL

TF SERIES




CLUTCH






SECTION 7C

CLUTCH 7C-1
SECTION 7C
CLUTCH
TABLE OF CONTENTS
PAGE
Main Data and Specifications ......................................................................................... 7C- 2
General Description......................................................................................................... 7C- 3
Torque Specification ....................................................................................................... 7C-15
Servicing........................................................................................................................... 7C-19
Clutch................................................................................................................................ 7C-21
Removal and Installation ............................................................................................ 7C-21
Inspection and Repair................................................................................................. 7C-26
Clutch Control .................................................................................................................. 7C-32
Removal and Installation ............................................................................................ 7C-32
Master Cylinder ................................................................................................................ 7C-33
Disassembly ................................................................................................................ 7C-33
Reassembly ................................................................................................................. 7C-34
Slave Cylinder (4J, C24SE) ............................................................................................. 7C-35
Disassembly ................................................................................................................ 7C-35
Inspection and Repair................................................................................................. 7C-36
Reassembly ................................................................................................................. 7C-37
Slave Cylinder (6VE1) ...................................................................................................... 7C-38
Disassembly ................................................................................................................ 7C-38
Inspection and Repair................................................................................................. 7C-39
Reassembly ................................................................................................................. 7C-40
Hydraulic Damper Cylinder ............................................................................................. 7C-41
Inspection and Repair................................................................................................. 7C-41
Troubleshooting .............................................................................................................. 7C-42
Special Service Tool ........................................................................................................ 7C-51

7C-22 CLUTCH


Important Operations - Removal
1. Transmission Assembly
Refer to “MANUAL TRANSMISSION” of section 7B and 7B1
for “REMOVAL AND INSTALLATION” procedure.


2. Clutch Pressure Plate Assembly
3. Driven Plate Assembly
(1) Use the clutch pilot aligner

1 to prevent the driven plate
assembly

2 from falling free.
Clutch Pilot Aligner : 5-85253-001-0





(2) Loosen the clutch cover bolts in the numerical order shown
in the illustration.
(3) Remove the pressure plate assembly

3 from the flywheel.
(4) Remove the driven plate from the flywheel.

201RS017


220RW088-X

4. Release Bearing (6VE1)
5. Shift Fork (6VE1)

(1) Remove the release bearing (1) from the transmission
case.
(2) Remove the shift fork snap pin (2).
(3) Remove the shift fork pin and shift fork (3) from the fulcrum
bridge.
6VE1 4JH1-TC, C24SE