Page 331 of 3371

AT-260
TRANSMISSION ASSEMBLY
Revision: August 20072004 QX56
INSTALLATION
Installation of the remaining components is in the reverse order of
the removal, while paying attention to the following work.
If removed, install drive plate.
–Align dowel pin of crankshaft rear end with pin holes of each
parts to install.
–Install drive plate, reinforcement plate and pilot converter as
shown.
–Face chamfered or rounded edge side to crankshaft.
CAUTION:
When replacing an engine or transmission you must make
sure the dowels are installed correctly during re-assembly.
Improper alignment caused by missing dowels may cause
vibration, oil leaks or breakage of drivetrain components.
When installing transmission to the engine, attach the bolts in
accordance with the following standard.
*: No.2 bolt also secures air breather vent.
–Align the positions of tightening bolts for drive plate with those of
the torque converter, and temporarily tighten the bolts. Then,
tighten the bolts with the specified torque.
CAUTION:
When turning crankshaft, turn it clockwise as viewed from the front of the engine.
After converter is installed to drive plate, rotate crankshaft several turns and check to be sure that
transmission rotates freely without binding.
After completing installation, check fluid leakage, fluid level, and the positions of A/T. Refer to AT-13,
"Checking A/T Fluid" , AT-234, "Checking of A/T Position" , AT-234, "Adjustment of A/T Position" .
KBIA2494E
KBIA2537E
Bolt No. 1 2* 3
Number of bolts 4 1 4
Bolt length
“”mm (in)70 (2.76) 70 (2.76) 70 (2.76)
Tightening torque
N·m (kg-m, ft-lb)11 3
(12, 83)11 3
(12, 83)
LCIA0371E
LCIA0335E
Page 337 of 3371
AT-266
OVERHAUL
Revision: August 20072004 QX56
7. Parking pawl 8. Pawl shaft 9. Self-sealing bolt
10. Bracket 11. Seal ring 12. Needle bearing
13. Revolution sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal rings 27. Snap ring
28. O-ring 29. Transmission case 30. Retaining pin
31. Return spring 32. O-ring 33. Servo assembly
34. Snap ring 35. Control valve with TCM 36. Bracket
37. A/T fluid temperature sensor 2 38. Oil pan gasket 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan mounting bolt
Page 339 of 3371
AT-268
OVERHAUL
Revision: August 20072004 QX56
7. Pawl shaft 8. Bracket 9. Self-sealing bolt
10. Seal ring 11. Needle bearing 12. Gasket
13. Revolution sensor 14. Parking gear 15. Output shaft
16. Bearing race 17. Needle bearing 18. Manual plate
19. Parking rod 20. Manual shaft oil seal 21. Manual shaft
22. O-ring 23. Band servo anchor end pin 24. Detent spring
25. Spacer 26. Seal ring 27. Snap ring
28. O-ring 29. Transmission case 30. Retaining pin
31. Return spring 32. O-ring 33. Servo assembly
34. Snap ring 35. Control valve with TCM 36. Bracket
37. A/T fluid temperature sensor 2 38. Oil pan gasket 39. Oil pan
40. Magnet 41. Drain plug 42. Drain plug gasket
43. Oil pan mounting bolt
Page 344 of 3371
DISASSEMBLY
AT-273
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
DISASSEMBLYPFP:31020
DisassemblyUCS002JJ
CAUTION:
Do not disassemble parts behind Drum Support. Refer to AT-18, "
Cross-Sectional View (2WD models)"
or AT- 1 9 , "Cross-Sectional View (4WD models)" .
1. Drain ATF through drain plug.
2. Remove torque converter by holding it firmly and turing while
pulling straight out.
3. Check torque converter one-way clutch using check tool as
shown at figure.
a. Insert check tool into the groove of bearing support built into
one-way clutch outer race.
b. When fixing bearing support with check tool, rotate one- way
clutch spline using screwdriver.
c. Check that inner race rotates clockwise only. If not, replace
torque converter assembly.
4. Remove converter housing from transmission case.
CAUTION:
Be careful not to scratch converter housing.
SCIA5010E
SCIA3171E
SCIA5171E
Page 345 of 3371
AT-274
DISASSEMBLY
Revision: August 20072004 QX56
5. Remove O-ring from input clutch assembly.
6. Remove tightening bolts for oil pump assembly and transmis-
sion case.
7. Attach sliding hammer to oil pump assembly and extract it
evenly from transmission case.
CAUTION:
Fully tighten sliding hammer screw.
Make sure that bearing race is installed to the oil pump
assembly edge surface.
8. Remove O-ring from oil pump assembly.
SCIA5 011 E
SCIA2300E
SCIA5012E
SCIA5172E
Page 347 of 3371
AT-276
DISASSEMBLY
Revision: August 20072004 QX56
14. Loosen lock nut and remove band servo anchor end pin from
transmission case.
15. Remove brake band from transmission case.
To prevent brake linings from cracking or peeling, do not
stretch the flexible band unnecessarily. When removing
the brake band, always secure it with a clip as shown in
the figure at left.
Leave the clip in position after removing the brake band.
Check brake band facing for damage, cracks, wear or
burns.
16. Remove mid carrier assembly and rear carrier assembly as a
unit.
SCIA5016E
SCIA5345E
SAT6 5 5
SCIA5344E
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DISASSEMBLY
AT-281
D
E
F
G
H
I
J
K
L
MA
B
AT
Revision: August 20072004 QX56
36. Remove control valve with TCM from transmission case.
CAUTION:
When removing, be careful with transmission assembly ter-
minal connector and the manual valve notch and manual
plate height.Remove it vertically.
37. Remove A/T fluid temperature sensor 2 with bracket from con-
trol valve with TCM.
38. Remove bracket from A/T fluid temperature sensor 2.
39. Remove O-ring from A/T assembly harness connector.
40. Remove rear extension assembly (2WD models) or adapter case assembly (4WD models) according to
the following procedures.
SCIA5308E
SCIA5301E
SCIA5264E
SCIA5155E
Page 353 of 3371
AT-282
DISASSEMBLY
Revision: August 20072004 QX56
a.2WD models
i. Remove tightening bolts for rear extension assembly and trans-
mission case.
ii. Remove bracket.
iii. Tap rear extension assembly with soft hammer.
iv. Remove rear extension assembly from transmission case. (With
needle bearing)
b.4WD models
i. Remove tightening bolts for adapter case assembly and trans-
mission case.
ii. Remove bracket.
SCIA5349E
SCIA5028E
SCIA5029E
SCIA5203E