ICC BRAKE SWITCH
EC-619
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Revision: August 20072004 QX56
11 . DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M31, E152
Fuse block (J/B) connector M60
10A fuse
Harness for open or short between stop lamp switch and battery
>> Repair open circuit or short to ground or short to power in harness or connectors.
12. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 4.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 13.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
13. CHECK STOP LAMP SWITCH
Refer to EC-532, "
Component Inspection"
OK or NG
OK >> GO TO 14.
NG >> Replace stop lamp switch.
14. CHECK INTERMITTENT INCIDENT
Refer to EC-127, "
TROUBLE DIAGNOSIS FOR INTERMITTENT INCIDENT" .
>>INSPECTION END
Component InspectionUBS00HZE
ICC BRAKE SWITCH
1. Turn ignition switch OFF.
2. Disconnect ICC brake switch harness connector.
3. Check continuity between ICC brake switch terminals 1 and 2
under the following conditions.
If NG, adjust ICC brake switch installation, refer to BR-6,
"BRAKE PEDAL" , and perform step 3 again.
STOP LAMP SWITCH
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.Continuity should exist.
Condition Continuity
When brake pedal is fully released. Should exist.
When brake pedal is slightly depressed. Should not exist.
SEC0 23 D
ASCD BRAKE SWITCH
EC-621
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ASCD BRAKE SWITCHPFP:25320
Component DescriptionUBS00HDO
When the brake pedal is depressed, ASCD brake switch is turned
OFF and stop lamp switch is turned ON. ECM detects the state of
the brake pedal by this input of two kinds (ON/OFF signal).
Refer to EC-647, "
AUTOMATIC SPEED CONTROL DEVICE
(ASCD)" for the ASCD function.
CONSULT-II Reference Value in Data Monitor ModeUBS00HDP
Specification data are reference values.
BBIA0373E
MONITOR ITEM CONDITION SPECIFICATION
BRAKE SW 1
(ASCD brake switch)
Ignition switch: ONBrake pedal: Fully released ON
Brake pedal: Slightly depressed OFF
BRAKE SW 2
(stop lamp switch)
Ignition switch: ONBrake pedal: Fully released OFF
Brake pedal: Slightly depressed ON
ASCD BRAKE SWITCH
EC-625
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3. CHECK ASCD BRAKE SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect ASCD brake switch harness connector.
3. Turn ignition switch ON.
4. Check voltage between ASCD brake switch terminal 1 and
ground with CONSULT-II or tester.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M31, 152
Fuse block (J/B) connector M4
10A fuse
Harness for open or short between ASCD brake switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
5. CHECK ASCD BRAKE SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Turn ignition switch OFF.
2. Disconnect ECM harness connector.
3. Check harness continuity between ECM terminal 108 and ASCD brake switch terminal 2.
Refer to Wiring Diagram.
4. Also check harness for short to ground or short to power.
OK or NG
OK >> GO TO 6.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
6. CHECK ASCD BRAKE SWITCH
Refer to EC-627, "
Component Inspection"
OK or NG
OK >> GO TO 11.
NG >> Replace ASCD brake switch.
BBIA0373E
Voltage: Battery voltage
PBIB0857E
Continuity should exist.
EC-626Revision: August 2007
ASCD BRAKE SWITCH
2004 QX56
7. CHECK STOP LAMP SWITCH POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect stop lamp switch harness connector.
3. Check voltage between stop lamp switch terminal 3 and ground
with CONSULT -II or tester.
OK or NG
OK >> GO TO 9.
NG >> GO TO 8.
8. DETECT MALFUNCTIONING PART
Check the following.
Harness connectors M31, E152
Fuse block (J/B) connector M60
10A fuse
Harness for open or short between stop lamp switch and fuse
>> Repair open circuit or short to ground or short to power in harness or connectors.
9. CHECK STOP LAMP SWITCH INPUT SIGNAL CIRCUIT FOR OPEN AND SHORT
1. Disconnect ECM harness connector.
2. Check harness continuity between ECM terminal 101 and stop lamp switch terminal 4.
Refer to Wiring Diagram.
3. Also check harness for short to ground and short to power.
OK or NG
OK >> GO TO 10.
NG >> Repair open circuit or short to ground or short to power in harness or connectors.
10. CHECK STOP LAMP SWITCH
Refer to EC-627, "
Component Inspection"
OK or NG
OK >> GO TO 11.
NG >> Replace stop lamp switch.
BBIA0373E
Voltage: Battery voltage
PBIB2309E
Continuity should exist.
AUTOMATIC SPEED CONTROL DEVICE (ASCD)
EC-647
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Revision: August 20072004 QX56
AUTOMATIC SPEED CONTROL DEVICE (ASCD)PFP:18930
System DescriptionUBS00HE7
INPUT/OUTPUT SIGNAL CHART
*: This signal is sent to the ECM through CAN communication line.
BASIC ASCD SYSTEM
Refer to Owner's Manual for ASCD operating instructions.
Automatic Speed Control Device (ASCD) allows a driver to keep vehicle at predetermined constant speed
without pressing accelerator pedal. Driver can set vehicle speed in advance between approximately 40 km/h
(25 MPH) and 144 km/h (89 MPH).
ECM controls throttle angle of electric throttle control actuator to regulate engine speed.
Operation status of ASCD is indicated by CRUISE indicator and SET indicator in combination meter. If any
malfunction occurs in ASCD system, it automatically deactivates control.
SET OPERATION
Press ON/OFF(MAIN) switch. (The CRUISE indicator in combination meter illuminates.)
When vehicle speed reaches a desired speed between approximately 40 km/h (25 MPH) and 144 km/h (89
MPH), press COAST/SET switch. (Then SET indicator in combination meter illuminates.)
ACCEL OPERATION
If the ACCEL/RESUME switch is pressed during cruise control driving, increase the vehicle speed until the
switch is released or vehicle speed reaches maximum speed controlled by the system.
And then ASCD will keep the new set speed.
CANCEL OPERATION
When any of following conditions exist, cruise operation will be canceled.
CANCEL switch is pressed
More than 2 switches at ASCD steering switch are pressed at the same time (Set speed will be cleared)
Brake pedal is depressed
Selector lever is changed to N, P, R position
Vehicle speed decreased to 13 km/h (8 MPH) lower than the set speed
VDC/TCS system is operated
When the ECM detects any of the following conditions, the ECM will cancel the cruise operation and inform
the driver by blinking indicator lamp.
Engine coolant temperature is slightly higher than the normal operating temperature, CRUISE lamp may
blink slowly.
When the engine coolant temperature decreases to the normal operating temperature, CRUISE lamp will
stop blinking and the cruise operation will be able to work by pressing COAST/SET switch or ACCEL/
RESUME switch.
Malfunction for some self-diagnoses regarding ASCD control: SET lamp will blink quickly.
If ON/OFF(MAIN) switch is turned to OFF during ASCD is activated, all of ASCD operations will be canceled
and vehicle speed memory will be erased.
COAST OPERATION
When the COAST/SET switch is pressed during cruise control driving, decrease vehicle set speed until the
switch is released. And then ASCD will keep the new set speed.
Sensor Input signal to ECM ECM function Actuator
ASCD brake switch Brake pedal operation
ASCD vehicle speed controlElectric throttle control
actuator Stop lamp switch Brake pedal operation
ASCD steering switch ASCD steering switch operation
Park/Neutral position (PNP)
switchGear position
Combination meter* Vehicle speed
TCM* Powertrain revolution
TIMING CHAIN
EM-37
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Revision: August 20072004 QX56
b. At this time, make sure both intake and exhaust cam lobes of
No. 1 cylinder (top front on left bank) point outside.
If they do not point outside, turn crankshaft pulley once more.
5. Remove rear cover plate.
6. Lock the ring gear using Tool A.
CAUTION:
Do not damage the ring gear teeth, or the signal plate teeth
behind the ring gear, when setting the Tool.
7. Loosen the crankshaft pulley bolt using suitable tool.
a. Remove the crankshaft pulley from the crankshaft.
Remove the crankshaft pulley using suitable puller. Set the
bolts in the two bolt holes [M6 x 1.0 mm (0.04 in)] on the front
surface.
NOTE:
The dimension between the centers of the two bolt holes is 61
mm (2.40 in).
8. Remove the front cover.
a. Loosen and remove the bolts in the reverse of order shown.
b. Cut the liquid gasket and remove covers using Tool.
CAUTION:
Do not damage mating surfaces.
9. Remove the front oil seal using suitable tool.
CAUTION:
Do not damage front cover.
KBIA0400J
Tool number : — (J-47245)
LBIA0455E
KBIA2477E
Tool number : KV10111100 (J-37228)
KBIA2478E
EM-74Revision: August 2007
CYLINDER BLOCK
2004 QX56
* Refer to GI-45, "Recommended Chemical Products and Sealants" .
DISASSEMBLY
1. Remove engine assembly. Refer to EM-70, "REMOVAL" .
2. Remove the drive plate.
Hold the crankshaft pulley bolt to lock the crankshaft and remove the drive plate bolts.
Loosen bolts diagonally.
CAUTION:
Be careful not to damage drive plate. Especially avoid
deforming and damaging of signal plate teeth (circum-
ference position).
Place the drive plate with signal plate surface facing
other than downward.
Keep magnetic materials away from signal plate.
3. Lift the engine with hoist to install it onto engine stand. Refer to EM-70, "
REMOVAL" .
CAUTION:
Use an engine stand that has a load capacity [approximately 240kg (529 lb) or more] large
enough for supporting the engine weight.
Before removing the hanging chains, make sure the engine stand is stable and there is no risk
of overturning.
If the load capacity of the stand is not adequate, remove the following parts beforehand to reduce the
potential risk of overturning the stand.
–Remove fuel tube and fuel injector assembly. Refer to EM-29, "REMOVAL" .
–Remove intake manifold. Refer to EM-15, "REMOVAL" .
–Remove exhaust manifold. Refer to EM-19, "REMOVAL" .
–Remove A/C compressor fitting bolts and brackets. Refer to ATC-166, "REMOVAL" .
–Remove ignition coil. Refer to EM-26, "REMOVAL" .
–Remove rocker cover. Refer to EM-33, "REMOVAL" .
–Other removable brackets.
4. Drain engine oil. Refer to MA-16, "
Changing Engine Oil" .
1. Knock sensor sub-harness 2. Knock sensor 3. Cylinder block
4. Main bearing 5. Top ring 6. Second ring
7. Oil ring 8. Crankshaft key 9. Piston
10. Connecting rod 11. Snap ring 12. Piston pin
13. Connecting rod bearing 14. Connecting rod bearing cap 15. Main bearing cap
16. Thrust bearing 17. Main bearing 18. Crankshaft
19. Pilot converter 20. Thrust bearing 21. Side bolt
22. Drive plate 23. Reinforcement plate 24. Rear oil seal retainer
25. Rear oil seal 26. Transmission 27. O-ring
28. Crankshaft position sensor (POS) 29. Gasket 30. Cylinder block heater
31. Connector cap
KBIA2491E
GW-18
POWER WINDOW SYSTEM
Revision: August 20072004 QX56
to rear power vent window relay (OPEN) terminal 5
through rear power vent window relay (OPEN) terminal 3
to rear power vent window motors terminal 1.
Ground is supplied
to rear power vent window relay (CLOSE) terminal 4
through rear power vent window relay (CLOSE) terminal 3
to rear power vent window motors terminal 2.
Then, the motors open the windows until the switch is released.
AUTO OPERATION
The power window AUTO feature enables the driver to open or close the window without holding the window
switch in the down or up position.
POWER WINDOW SERIAL LINK
Main power window and door lock/unlock switch, power window and door lock/unlock switch RH, rear power
window control units and BCM transmit and receive the signal by power window serial link.
The signal is transmitted from BCM to main power window and door lock/unlock switch and power window and
door lock/unlock switch RH
Keyless power window down signal.
Rear power window switch illumination.
The signal is transmitted from main power window and door lock/unlock switch to power window and door
lock/unlock switch RH
Front door window RH operation signal.
Power window control by front door lock assembly LH (key cylinder switch) signal.
Power window lock signal.
Retained power operation signal.
Rear power window operation.
POWER WINDOW LOCK
The power window lock is designed to lock operation of all windows except for front door window LH.
When in the lock position, the power window lock signal is transmitted to power window and door lock/unlock
switch RH by power window serial link. This prevents the power window motor from operating.
RETAINED POWER OPERATION
When the ignition switch is turned to the OFF position from ON or START position.
Power is supplied for 45 seconds
to main power window and door lock/unlock switch terminal 10
from BCM terminal 68.
When power and ground are supplied, the BCM continues to be energized, and the power window can be
operated.
The retained power operation is canceled when the front LH or front RH door is opened.
RAP signal period can be changed by CONSULT-II. Refer to GW-33, "
CONSULT-II Function (BCM)" .
ANTI-PINCH SYSTEM
Main power window and door lock/unlock switch, power window and door lock/unlock switch RH and rear
power window control unit LH and RH monitors the power window motor operation and the power window
position (full closed or other) for each power window by the signals from encoder and limit switch in power win-
dow motor.
When a window switch detects interruption during the following close operation,
automatic close operation when ignition switch is in the ON position
automatic close operation during retained power operation
Main power window and door lock/unlock switch, power window and door lock/unlock switch RH and rear
power window control unit LH and RH controls each power window motor for open and the power window will
be lowered about 150 mm (5.91 in).