FSU-1
FRONT SUSPENSION
E SUSPENSION
CONTENTS
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SECTION FSU
A
B
FSU
Revision: August 20072004 QX56 PRECAUTIONS .......................................................... 2
Precautions .............................................................. 2
PREPARATION ........................................................... 3
Special Service Tools ............................................... 3
Commercial Service Tools ........................................ 3
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 4
NVH Troubleshooting Chart ..................................... 4
FRONT SUSPENSION ASSEMBLY ........................... 5
Components ............................................................. 5
ON-VEHICLE SERVICE ............................................. 6
Front Suspension Parts ............................................ 6
Front Wheel Alignment ............................................. 6
PRELIMINARY INSPECTION ............................... 6
GENERAL INFORMATION AND RECOMMEN-
DATIONS .............................................................. 6
THE ALIGNMENT PROCESS .............................. 7
CAMBER AND CASTER ....................................... 7
TOE-IN .................................................................. 8
FRONT WHEEL TURNING ANGLE ..................... 8
COIL SPRING AND SHOCK ABSORBER ............... 10
Removal and Installation ........................................ 10
REMOVAL ........................................................... 10
INSTALLATION ................................................... 10
Disassembly and Assembly ................................... 10
DISASSEMBLY ................................................... 10
INSPECTION AFTER DISASSEMBLY ............... 10
ASSEMBLY ..........................................................11STABILIZER BAR ..................................................... 12
Removal and Installation ........................................ 12
REMOVAL ........................................................... 12
INSPECTION AFTER REMOVAL ....................... 12
INSTALLATION ................................................... 12
UPPER LINK ............................................................. 13
Removal and Installation ........................................ 13
REMOVAL ........................................................... 13
INSPECTION AFTER REMOVAL ....................... 13
INSTALLATION ................................................... 13
LOWER LINK ............................................................ 14
Removal and Installation ........................................ 14
REMOVAL ........................................................... 14
INSPECTION AFTER REMOVAL ....................... 14
INSTALLATION ................................................... 14
UPPER BALL JOINT AND LOWER BALL JOINT ... 15
Removal and Installation ........................................ 15
Inspection ............................................................... 15
SWINGING FORCE ............................................ 15
TURNING FORCE ............................................... 15
VERTICAL END PLAY ........................................ 16
KNUCKLE ................................................................. 17
On-Vehicle Inspection and Service ......................... 17
Removal and Installation ........................................ 17
REMOVAL ........................................................... 17
INSPECTION AFTER REMOVAL ....................... 18
INSTALLATION ................................................... 19
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 20
General Specifications (Front) ................................ 20
Wheel Alignment (Unladen*
1 ) ................................ 20
Ball Joint ................................................................. 21
Wheelarch Height (Unladen*
1 ) .............................. 21
FSU-2
PRECAUTIONS
Revision: August 20072004 QX56
PRECAUTIONSPFP:00001
PrecautionsEES0010D
When installing the rubber bushings, the final tightening must be done under unladen condition and with
the tires on level ground. Oil will shorten the life of the rubber bushings, so wipe off any spilled oil immedi-
ately.
Unladen condition means the fuel tank, engine coolant and lubricants are at the full specification. The
spare tire, jack, hand tools, and mats are in their designated positions.
After installing suspension components, check the wheel alignment.
Lock nuts are not reusable. Always use new lock nuts for installation. New lock nuts are pre-oiled, do not
apply any additional lubrication.
FSU-6
ON-VEHICLE SERVICE
Revision: August 20072004 QX56
ON-VEHICLE SERVICEPFP:00000
Front Suspension PartsEES0010I
Check front suspension parts for excessive play, cracks, wear and
other damage.
Shake each front wheel to check for excessive play.
If looseness is noted, inspect wheel bearing end play, then
check ball joint end play. Refer to FSU-15, "
Inspection" .
Make sure that the cotter pin is inserted (4WD only).
Retighten all nuts and bolts to the specified torque.
Check shock absorber for oil leakage and other damage.
Check suspension ball joint for grease leakage and ball joint
dust cover for cracks and other damage.
Front Wheel AlignmentEES0010J
PRELIMINARY INSPECTION
WAR NIN G:
Always adjust the alignment with the vehicle on a flat surface.
NOTE:
If alignment is out of specification, inspect and replace any damaged or worn rear suspension parts before
making any adjustments.
1. Check and adjust the wheel alignment with the vehicle under unladen conditions. “Unladen conditions”
means that the fuel, coolant, and lubricant are full; and that the spare tire, jack, hand tools and mats are in
their designated positions.
2. Check the tires for incorrect air pressure and excessive wear.
3. Check the wheels for run out and damage. Refer to WT-4, "
Inspection" .
4. Check the wheel bearing axial end play. Refer to FAX-5, "
WHEEL BEARING INSPECTION" .
5. Check the shock absorbers for leaks or damage.
6. Check each mounting point of the suspension components for any excessive looseness or damage.
7. Check each link, arm, and the rear suspension member for any damage.
8. Check the vehicle height. Refer to FSU-21, "
Wheelarch Height (Unladen*1 )" .
For air leveling vehicles, verify the level using Consult-II memory register 1103 and set to 0 ± 10 mm (0
± 0.39 in) as necessary.
GENERAL INFORMATION AND RECOMMENDATIONS
1. A Four-Wheel Thrust Alignment should be performed.
This type of alignment is recommended for any NISSAN vehicle.
The four-wheel “thrust” process helps ensure that the vehicle is properly aligned and the steering wheel
is centered.
The alignment machine itself should be capable of accepting any NISSAN vehicle.
The alignment machine should be checked to ensure that it is level.
2. Make sure the alignment machine is properly calibrated.
Your alignment machine should be regularly calibrated in order to give correct information.Suspension component torques : Refer to FSU-5,
"Components" .
SM A52 5A
SFA392B
FSU-10
COIL SPRING AND SHOCK ABSORBER
Revision: August 20072004 QX56
COIL SPRING AND SHOCK ABSORBERPFP:56210
Removal and InstallationEES0010K
REMOVAL
1. Remove the wheel and tire using power tool.
2. Remove the shock absorber lower bolt using power tool.
3. Remove the three shock absorber upper mounting nuts using
power tool.
4. Remove the coil spring and shock absorber assembly.
Turn steering knuckle out to gain enough clearance for
removal.
INSTALLATION
Installation is in the reverse order of removal.
The step in the shock absorber assembly lower seat faces outside of vehicle.
Tighten all nuts and bolts to specification. Refer to FSU-5, "Components" .
When installing wheel and tire, refer to WT-6, "Rotation" .
Disassembly and AssemblyEES0010L
DISASSEMBLY
1. Set the shock absorber in a vise, then loosen (without removing)
the piston rod lock nut as shown.
CAUTION:
Do not remove piston rod lock nut at this time.
2. Compress the spring using commercial service tool until the
shock absorber mounting insulator can be turned by hand.
WAR NIN G:
Make sure that the pawls of the two spring compressors are
firmly hooked on the spring. The spring compressors must
be tightened alternately and evenly so as not to tilt the
spring.
3. Remove the piston rod lock nut.
Discard the piston rod lock nut, use a new nut for assembly.
INSPECTION AFTER DISASSEMBLY
Shock Absorber Assembly
Check for smooth operation through a full stroke, both compression and extension.
Check for oil leakage on welded or gland packing portions.
Check piston rod for cracks, deformation or other damage and replace if necessary.
Mounting Insulator and Rubber Parts
Check cemented rubber-to-metal portion for separation or cracks. Check rubber parts for deterioration and
replace if necessary.
LEIA0093E
SSU0 02
SSU0 03
COIL SPRING AND SHOCK ABSORBER
FSU-11
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FSU
Revision: August 20072004 QX56
Coil Spring
Check for cracks, deformation or other damage and replace if necessary.
Check the free spring height.
ASSEMBLY
1. When installing coil spring on shock absorber, it must be posi-
tioned as shown.
2. Install upper mounting insulator as shown in line with lower
shock absorber mount and step in shock absorber lower seat.
The step in the shock absorber lower seat faces outside of
vehicle.
3. Tighten the piston rod lock nut to specification. Refer to FSU-5,
"Components" .
Use a new piston rod lock nut for assembly.Front spring free height
2WD : 325.5 ± 3 mm (12.8 ± 0.1 in)
4WD : 335.0 ± 3 mm (13.2 ± 0.1 in)
SFA508A
WEIA0093E
FSU-20
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General Specifications (Front)EES0010T
Wheel Alignment (Unladen*1 )EES0012Y
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Target value 37° 31′ (37.52°)
*3: Target value 33° 59′ (33.98°)
*4: Target value 37° 44′ (37.73°)
*5: Target value 33° 29′ (33.48°) Suspension type Independent double wishbone coil over shock
Shock absorber type Double-acting hydraulic
StabilizerStandard equipment
Drive type2WD 4WD
Camber
Degree minute (decimal degree)Minimum -0° 51′ (-0.85°)-0° 33′ (-0.55°)
Nominal -0° 6′ (-0.10°)0° 12′ (0.20°)
Maximum 0° 39′ (0.65°)0° 57′ (0.95°)
Cross camber 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Caster
Degree minute (decimal degree)Minimum 3° 15′ (3.25°)2°45′ (2.75°)
Nominal 4° 0′ (4.00°)3° 30′ (3.50°)
Maximum 4° 45′ (4.75°)4° 15′ (4.25°)
Cross caster 0° 45′ (0.75°) or less 0° 45′ (0.75°) or less
Kingpin inclination
Degree minute (decimal degree)13° 32′ (13.53°)13°13′ (13.22°)
Total toe-inDistance (A − B)Minimum 1.8 mm (0.07 in) 1.8 mm (0.07 in)
Nominal 2.8 mm (0.11 in) 2.8 mm (0.11 in)
Maximum 3.8 mm (0.15 in) 3.8 mm (0.15 in)
Angle (left side and right side)
Degree minute (decimal degree)Minimum 0° 3′ (0.05°)0° 3′ (0.05°)
Nominal 0° 5′ (0.08°)0° 5′ (0.08°)
Maximum 0° 7′ (0.12°)0° 7′ (0.12°)
Wheel turning angle
(full turn)Inside
Degree minute (decimal degree)34° 31′ – 38° 31′ *2
(34.52° – 38.52°)34° 44′ – 38° 44′ *4
(34.73° – 38.73°)
Outside
Degree minute (decimal degree)30° 59′ – 34° 59′ *3
(30.98° – 34.98°)30° 29′ – 34° 29′ *5
(30.48° – 34.48°)
SFA234AC
SERVICE DATA AND SPECIFICATIONS (SDS)
FSU-21
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FSU
Revision: August 20072004 QX56
Ball JointEES0013H
*1 Measure at cotter pin hole
*2 Measure at groove
Wheelarch Height (Unladen*1 )EES0010W
Unit: mm (in)
*1: Fuel, radiator coolant and engine oil full. Spare tire, jack, hand tools and mats in designated positions.
*2: Confirm level using Consult-II, register 1103. Set rear wheel arch height to “0” if necessary.Swinging force “A”Upper ball joint 8.1 – 103.2 N (0.8 – 10.5 kg-f, 1.8 – 23.2 lb-f) *1
Lower ball joint 11.4 – 145.5 N (1.1 – 14.8 kg-f, 2.5 – 32.7 lb-f) *2
Turning torque “B” 0.5 - 6.4 N·m (0.05 - 0.65 kg-m, 4 - 57 in-lb)
Vertical end play “C”0 mm (0 in)
SFA858AWEIA0076E
Suspension type
Air leveling*2
Applied model 2WD 4WD
Front wheelarch height (Hf)913
(35.94)931
(36.65)
Rear wheelarch height (Hr)912
(35.91)932
(36.69)
LEIA0085E
IDX-2
ALPHABETICAL INDEX
Numerics
2-4WD shift solenoid valve ................................ TF-95
4LO indicator lamp ............................................. TF-90
4WD shift indicator lamp .................................... TF-85
4WD shift switch ................................................ TF-95
4WD solenoid valve ........................................... TF-95
4WD warning lamp ............................................ TF-13
A
A/C air flow ...................................................... ATC-29
A/C compressor clutch removal and installation .. ATC-
167
A/C compressor mounting ............................. ATC-166
A/C compressor precaution ............................. ATC-11
A/C compressor special service tool ................ ATC-14
A/C control operation (auto A/C) ...................... ATC-26
A/C diagnostic work flow (auto A/C) .............. ATC-120
A/C evaporator ............................................... ATC-175
A/C HFC134a (R134a) system identification ..... ATC-7
A/C HFC134a (R134a) system precaution ........ ATC-5
A/C HFC134a (R134a) system service procedure ATC-
162
A/C HFC134a (R134a) system service tools ... ATC-14
A/C HFC134a system service equipment precaution ...
ATC-11
A/C lubricant (R134a) ...................................... ATC-22
A/C lubrication oil ............................................. ATC-22
A/C operational check ....................... ATC-56, ATC-59
A/C self-diagnoses (auto A/C) ........ ATC-53, ATC-120
A/C service data specification ........................ ATC-182
A/C trouble diagnoses (auto A/C) .................... ATC-33
A/C, A - Wiring diagram ................................... ATC-41
A/T - Wiring diagram .......................................... AT-52
A/T fluid checking ...................... AT-13, AT-58, MA-21
A/T fluid cooler cleaning .................................... AT-15
A/T fluid replacement ............................. AT-13, MA-23
A/T fluid temperature sensor ........................... AT-131
A/T IND - Wiring diagram .................................... DI-41
A/T indicator ........................................................ DI-41
A/T shift lock system ........................................ AT-236
A/T trouble diagnoses ........................................ AT-43
ABS - Wiring diagram ..................................... BRC-16
ABS (anti-lock brake system) ........................... BRC-7
Accelerator control system ............................... ACC-2
Accelerator pedal position (APP) sensor . EC-556, EC-
562, EC-576
Accelerator pedal released position learning ..... EC-44
AF1B1-Wiring diagram EC-431, EC-439, EC-447, EC-
456, EC-466, EC-475, EC-487
AF1B2-Wiring diagram EC-433, EC-441, EC-449, EC-
458, EC-468, EC-477, EC-489
AF1HB1-Wiring diagram .................................. EC-355
AF1HB2-Wiring diagram .................................. EC-357
Aiming adjustment .................................. LT-31, LT-78
Air bag .............................................................. SRS-3
Air cleaner and air duct ..................................... EM-14
Air cleaner filter replacement ............................ MA-15
Air conditioner cut control ................................. EC-30
Air flow meter - See Mass air flow sensor EC-146, EC-
154
Air fuel ratio sensor 1 .. EC-429, EC-437, EC-445, EC-
454, EC-463, EC-472, EC-484
Air fuel ratio sensor 1 heater ........................... EC-354
Air mix. door motor .......................................... ATC-67
All - mode 4WD system ..................................... TF-10
Ambient sensor ............................. ATC-125, ATC-136
Angular tightening application ............................. EM-3
APPS1 - Wiring diagram ................................. EC-558
APPS2 - Wiring diagram ................................. EC-564
APPS3 - Wiring diagram ................................. EC-578
ASC/BS - Wiring diagram ............................... EC-536
ASC/SW - Wiring diagram .............................. EC-519
ASCBOF - Wiring diagram .............................. EC-622
ASCD .............................................................. EC-647
ASCD (automatic speed control device) ........... ACS-3
ASCD brake switch ........................... EC-534, EC-621
ASCD indicator lamp ....................................... EC-628
ASCD steering switch ..................................... EC-517
ASCIND - Wiring diagram ............................... EC-629
ATP switch ......................................................... TF-96
ATP warning lamp .............................................. TF-89
AUDIO - Wiring diagram .................................... AV-10
AUT/DP - Wiring diagram .................................. SE-19
Auto air conditioner - Wiring diagram .............. ATC-41
Auto anti-dazzling inside mirror ........... GW-76, GW-77
Autolamp ............................................................ LT-47
Automatic amplifier ......................................... ATC-60
Automatic transmission number .......................... GI-48
AV and NAVI control unit ................................... AV-63
AV communication line ...................................... AV-87
B
Back door trim ..................................................... EI-31
Back sonar .......................................................... DI-59
BACK/L - Wiring diagram ................................. LT-106
Back-up lamp ................................................... LT-106
Ball joint (front) ................................................ FSU-15
Basic inspection ................................................ EC-79
Battery ................................................................. SC-4
Battery/Starting/Charging System Tester SC-6, SC-12,
SC-19
BCM (Body control module) .............................. BCS-3
Block heater ...................................................... EM-73
Blower motor ................................... ATC-83, ATC-140
Body alignment ................................................ BL-174
Body component parts ..................................... BL-161
Body construction ............................................ BL-173
Body exterior paint color .................................. BL-160
Body mounting ................................................. BL-159
Body repair ....................................................... BL-160
Body sealing .................................................... BL-170
Brake booster .................................................... BR-17
Brake fluid level ................................................. MA-27
Brake hydraulic line ........................................... BR-12
Brake inspection ............................................... MA-28