SRS-12
TROUBLE DIAGNOSIS
Revision: August 20072004 QX56
Wiring Diagram — SRS —EHS000WD
WHWA0179E
TF-1
TRANSFER
D DRIVELINE/AXLE
CONTENTS
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SECTION TF
A
B
TF
Revision: August 20072004 QX56 PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 7
PRECAUTIONS .......................................................... 8
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 8
Precautions .............................................................. 8
Service Notice .......................................................... 9
Wiring Diagrams and Trouble Diagnosis .................. 9
ALL-MODE 4WD SYSTEM ...................................... 10
Cross-sectional View .............................................. 10
Control System ........................................................11
ALL-MODE 4WD TRANSFER BASIC CONTROL
... 12
HYDRAULIC CONTROL CIRCUITS ................... 12
OUTLINE ............................................................. 12
CONTROL SYSTEM DIAGRAM ......................... 13
INDICATIONS OF 4WD WARNING LAMP ......... 13
CAN Communication .............................................. 13
SYSTEM DESCRIPTION .................................... 13
Location of Electrical Parts ..................................... 14
Description of Electrical Parts ................................ 15
TRANSFER MOTOR .......................................... 15
WAIT DETECTION SWITCH .............................. 15
2-4WD SHIFT SOLENOID VALVE ...................... 15
LINE PRESSURE SWITCH ................................ 16
Circuit Diagram for Quick Pinpoint Check .............. 17
Wiring Diagram — T/F — ....................................... 18
ON BOARD DIAGNOSTIC SYSTEM DESCRIP-
TION .......................................................................... 27
Trouble Diagnosis without CONSULT-II ................. 27
DESCRIPTION .................................................... 27
SELF-DIAGNOSTIC PROCEDURE .................... 28
INDICATIONS OF 4WD WARNING LAMP ......... 28CONSULT-II Function (ALL MODE AWD/4WD) ..... 31
Trouble Diagnosis with CONSULT-II ...................... 31
SELF-DIAGNOSIS .............................................. 31
SELF-DIAGNOSTIC ITEMS ................................ 32
DATA MONITOR ................................................. 34
DATA MONITOR ITEMS ..................................... 35
REFERENCE VALUE IN DATA MONITOR MODE
... 38
WORK SUPPORT ............................................... 41
CLUTCH FORCE RELEASE LIMIT ADJUST-
MENT .................................................................. 42
TROUBLE DIAGNOSIS — INTRODUCTION ........... 44
Introduction ............................................................. 44
DESCRIPTION .................................................... 44
DIAGNOSTIC WORKSHEET .............................. 44
Work Flow ............................................................... 46
HOW TO PERFORM TROUBLE DIAGNOSES
FOR QUICK AND ACCURATE REPAIR ............. 46
TROUBLE DIAGNOSIS — BASIC INSPECTION .... 47
Listen to Customer Complaints .............................. 47
Transfer Fluid Check .............................................. 47
Road Test ............................................................... 47
PREPARATION FOR ROAD TEST ..................... 47
1. CHECK BEFORE ENGINE IS STARTED ....... 48
2. CHECK AT IDLE .............................................. 49
3. CRUISE TEST ................................................. 53
TROUBLE DIAGNOSIS — GENERAL DESCRIP-
TION .......................................................................... 55
Transfer Control Unit Terminals and Reference
Value ....................................................................... 55
TRANSFER CONTROL UNIT HARNESS CON-
NECTOR LAYOUT .............................................. 55
TRANSFER CONTROL UNIT INSPECTION
TABLE ................................................................. 55
DTC U1000, U1001 CAN COMMUNICATION LINE ... 59
CAN Communication System Inspection ................ 59
4WD SOLENOID VALVE .......................................... 60
Diagnostic Procedure ............................................. 60
2-4WD SHIFT SOLENOID VALVE AND 4WD SHIFT
PRECAUTIONS
TF-9
C
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F
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MA
B
TF
Revision: August 20072004 QX56
Service NoticeEDS0017L
1. Before proceeding with disassembly, thoroughly clean the outside of the all-mode 4WD transfer. It is
important to prevent the internal parts from becoming contaminated by dirt or other foreign matter.
2. Disassembly should be done in a clean work area.
3. Use lint-free cloth or towels for wiping parts clean. Common shop rags can leave fibers that could interfere
with the operation of the all-mode 4WD transfer.
4. Place disassembled parts in order for easier and proper assembly.
5. All parts should be carefully cleaned with a general purpose, non-flammable solvent before inspection or
reassembly.
6. Gaskets, seals and O-rings should be replaced any time the all-mode 4WD transfer is disassembled.
7. It is very important to perform functional tests whenever they are indicated.
8. The valve body contains precision parts and requires extreme care when parts are removed and serviced.
Place removed parts in a parts rack in order to replace them in correct positions and sequences. Care will
also prevent springs and small parts from becoming scattered or lost.
9. Properly installed valves, sleeves, plugs, etc. will slide along bores in valve body under their own weight.
10. Before assembly, apply a coat of recommended ATF to all parts. Apply petroleum jelly to protect O-rings
and seals, and to hold bearings and washers in place during assembly. Do not use grease.
11. Extreme care should be taken to avoid damage to O-rings, seals and gaskets when assembling.
12. After overhaul, refill the transfer with new ATF.
13. When the all-mode 4WD transfer drain plug is removed, only some of the fluid is drained. Old all-mode
4WD transfer fluid will remain in torque converter and ATF cooling system. Always follow the proper pro-
cedure. Refer to MA-24, "
Changing Transfer Fluid" .
Wiring Diagrams and Trouble DiagnosisEDS001CE
When you read wiring diagrams, refer to the following:
GI-15, "How to Read Wiring Diagrams" .
PG-4, "POWER SUPPLY ROUTING CIRCUIT" for power distribution circuit.
When you perform trouble diagnosis, refer to the following:
GI-11, "HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES".
GI-27, "How to Perform Efficient Diagnosis for an Electrical Incident".
TF-18
ALL-MODE 4WD SYSTEM
Revision: August 20072004 QX56
Wiring Diagram — T/F —EDS0017T
WDWA0014E
TF-32
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Revision: August 20072004 QX56
6. Touch “SELF-DIAG RESULTS” on SELECT DIAG MODE
screen.
7. Self-diagnostic results are displayed.
SELF-DIAGNOSTIC ITEMS
BCIA0031E
Detected items
(Screen terms for CONSULT-II,
“SELF-DIAG RESULT” mode)Malfunction is detected when... Check items
Revolution sensor (rear)
(VHCL SPEED SEN·RR)
Signal from vehicle speed sensor 1 (installed on A/T) is
not input due to open circuit.
Improper signal is input while driving.Refer to AT- 11 2 , "
DTC P0720
VEHICLE SPEED SENSOR A/T
(REVOLUTION SENSOR)" .
4WD solenoid valve
(DUTY SOLENOID)
Proper voltage is not applied to solenoid valve due to
open or short circuit.Refer to TF-60, "
Diagnostic Proce-
dure" .
2-4WD shift solenoid valve
(2-4WD SOLENOID)Refer to TF-62, "
Diagnostic Proce-
dure" .
Tran s fe r mo to r re lay
(MOTOR RELAY)
Motor does not operate properly due to open or short cir-
cuit in transfer motor or motor relay.Refer to TF-64, "Diagnostic Proce-
dure" .
Transfer fluid temperature sensor
(FLUID TEMP SENSOR)
Signal voltage from fluid temperature sensor is abnor-
mally high (T/F fluid temperature is abnormally low)
while driving.Refer to TF-66, "Diagnostic Proce-
dure" .
Neutral-4LO switch
(N POSI SW TF)
Improper signal is input while driving.Refer to TF-69, "Diagnostic Proce-
dure" .
Clutch pressure
(CLUTCH PRESSURE)
Improper signal is input due to open or short circuit.
Malfunction occurs in clutch pressure hydraulic circuit.(*1) Refer to TF-72, "
Diagnostic
Procedure" .
Line pressure
(LINE PRESSURE)
Improper signal is input due to open or short circuit.
Malfunction occurs in line pressure hydraulic circuit.(*1) Refer to TF-74, "
Diagnostic
Procedure" .
Engine speed signal (Note 1)
(ENGINE SPEED SIG)
Engine speed is abnormally low while driving.Refer to AT- 11 5 , "DTC P0725
ENGINE SPEED SIGNAL" .
Throttle position sensor
(THRTL POSI SEN)
Signal voltage from throttle position sensor is abnormally
high.
Signal voltage from throttle position sensor is abnormally
low when closed throttle position switch is OFF.Refer to EC-351, "
DTC P0605
ECM" .
Transfer control unit (ADC)
C/U (ADC)/THRTL SEN
Power supply voltage for A/D converter system of trans-
fer control unit is malfunctioning.Refer to EC-351, "DTC P0605
ECM" .
Battery voltage (Note 1)
(BATTERY VOLTAGE)
Power supply voltage for transfer control unit is abnor-
mally low while driving.Refer to TF-18, "Wiring Diagram —
T/F —" .
4WD shift switch
(4WD MODE SW)
More than two switch inputs are simultaneously detected
due to short circuit of 4WD shift switch.Refer to TF-62, "Diagnostic Proce-
dure" .
ABS operation signal (Note 4)
(ABS OPER SIGNAL)
When a malfunction signal due to disconnection or
shorting is detected.
When a defect signal is entered from the ABS control
unit.Refer to BRC-54, "
CAN Communi-
cation System Inspection" .
Wait detection switch (Note 2)
(WAIT DETECT SWITCH)
Improper signal is input due to open or short circuit.(*2) Refer to TF-69, "Diagnostic
Procedure" .
WT-1
ROAD WHEELS & TIRES
E SUSPENSION
CONTENTS
C
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F
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H
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M
SECTION WT
A
B
WT
Revision: August 20072004 QX56 PREPARATION ........................................................... 2
Special Service Tool ................................................. 2
Commercial Service Tools ........................................ 2
NOISE, VIBRATION, AND HARSHNESS (NVH)
TROUBLESHOOTING ................................................ 3
NVH Troubleshooting Chart ..................................... 3
WHEEL ....................................................................... 4
Inspection ................................................................. 4
WHEEL AND TIRE ASSEMBLY ................................. 5
Balancing Wheels .................................................... 5
REMOVAL ............................................................. 5
WHEEL BALANCE ADJUSTMENT ...................... 5
Rotation .................................................................... 6
LOW TIRE PRESSURE WARNING SYSTEM ............ 7
System Components ................................................ 7
System Description .................................................. 7
TRANSMITTER ..................................................... 7
REMOTE KEYLESS ENTRY RECEIVER ............. 7
BCM (BODY CONTROL MODULE) ...................... 8
LOW TIRE PRESSURE WARNING LAMP AND
BUZZER ................................................................ 8
DISPLAY UNIT ...................................................... 8
CAN COMMUNICATION ............................................ 9
System Description .................................................. 9
TROUBLE DIAGNOSES .......................................... 10
Wiring Diagram — T/WARN — .............................. 10
Terminal and Reference Value (BCM) .................... 12
ID Registration Procedure ...................................... 13
ID REGISTRATION WITH TRANSMITTER
ACTIVATION TOOL ............................................ 13
ID REGISTRATION WITHOUT TRANSMITTER
ACTIVATION TOOL ............................................ 14
Transmitter Wake Up Operation ............................. 15
............................................................................ 15
CONSULT-II Function (BCM) ................................. 16
Self-Diagnosis ........................................................ 17
DESCRIPTION .................................................... 17
FUNCTION .......................................................... 17CONSULT-II ......................................................... 17
How to Perform Trouble Diagnosis for Quick and
Accurate Repair ...................................................... 19
INTRODUCTION ................................................. 19
WORK FLOW ...................................................... 19
Preliminary Check .................................................. 20
Malfunction Code/Symptom Chart .......................... 21
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC
ITEMS ........................................................................ 23
Inspection 1: Transmitter or Control Unit (BCM) ..... 23
MALFUNCTION CODE NO. 21, 22, 23 OR 24 ... 23
Inspection 2: Transmitter - 1 ................................... 23
MALFUNCTION CODE NO. 31, 32, 33, 34, 41,
42, 43, 44, 45, 46, 47 OR 48 ............................... 23
Inspection 3: Transmitter - 2 ................................... 24
MALFUNCTION CODE NO. 35, 36, 37 OR 38 ... 24
Inspection 4: Vehicle Speed Signal ........................ 25
MALFUNCTION CODE NO. 52 ........................... 25
TROUBLE DIAGNOSIS FOR SYMPTOMS .............. 26
Inspection 1: Low Tire Pressure Warning Lamp
Does Not Come On When Ignition Switch Is Turned
On ........................................................................... 26
Inspection 2: Low Tire Pressure Warning Lamp
Stays On When Ignition Switch Is Turned On ......... 26
Inspection 3: Low Tire Pressure Warning Lamp
Flashes When Ignition Switch Is Turned On .......... 28
Inspection 4: Hazard Warning Lamp Flashes When
Ignition Switch Is Turned On .................................. 29
Inspection 5: “TIRE PRESSURE” Information In
Display Unit Does Not Exist .................................... 30
Inspection 6: ID Registration Cannot Be Completed ... 30
REMOVAL AND INSTALLATION ............................. 31
Transmitter (Pressure Sensor) ............................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
SERVICE DATA AND SPECIFICATIONS (SDS) ...... 33
Road Wheel ............................................................ 33
Tire ......................................................................... 33
WT-10
TROUBLE DIAGNOSES
Revision: August 20072004 QX56
TROUBLE DIAGNOSESPFP:00004
Wiring Diagram — T/WARN —EES00129
WEWA0044E
WW-1
WIPER, WASHER & HORN
K ELECTRICAL
CONTENTS
C
D
E
F
G
H
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M
SECTION WW
A
B
WW
Revision: August 20072004 QX56 PRECAUTION ............................................................ 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Wiring Diagrams and Trouble Diagnosis .................. 3
FRONT WIPER AND WASHER SYSTEM .................. 4
Components Parts and Harness Connector Loca-
tion ........................................................................... 4
System Description .................................................. 4
LOW SPEED WIPER OPERATION ...................... 5
HI SPEED WIPER OPERATION ........................... 5
INTERMITTENT OPERATION .............................. 5
AUTO STOP OPERATION .................................... 6
FRONT WASHER OPERATION ........................... 6
MIST OPERATION ................................................ 6
FAIL-SAFE FUNCTION ......................................... 6
COMBINATION SWITCH READING FUNCTION ..... 7
CAN Communication System Description ................ 7
Schematic ................................................................ 8
Wiring Diagram — WIPER — .................................. 9
Terminals and Reference Values for BCM ............. 12
Terminals and Reference Values for IPDM E/R ..... 13
Work Flow .............................................................. 13
Preliminary Inspection ............................................ 13
INSPECTION FOR POWER SUPPLY AND
GROUND CIRCUIT ............................................. 13
CONSULT-II Function (BCM) ................................. 15
CONSULT-II OPERATION .................................. 15
DATA MONITOR ................................................. 16
ACTIVE TEST ..................................................... 17
CONSULT-II Function (IPDM E/R) ......................... 17
CONSULT-II OPERATION .................................. 17
DATA MONITOR ................................................. 18
ACTIVE TEST ..................................................... 19
Trouble Diagnosis .................................................. 19
FRONT WIPER DOES NOT OPERATE ............. 19
FRONT WIPER STOP POSITION IS INCOR-
RECT .................................................................. 22
ONLY FRONT WIPER LOW DOES NOT OPER-
ATE ..................................................................... 23ONLY FRONT WIPER HI DOES NOT OPERATE ... 25
ONLY FRONT WIPER INT DOES NOT OPER-
ATE ...................................................................... 26
FRONT WIPER INTERMITTENT OPERATION
SWITCH POSITION CANNOT BE ADJUSTED ... 27
WIPERS DO NOT WIPE WHEN FRONT
WASHER OPERATES ........................................ 27
FRONT WIPERS OPERATE FOR 10 SECONDS,
STOP FOR 20 SECONDS, AND AFTER
REPEATING THIS OPERATION FIVE TIMES,
THEY BECOME INOPERATIVE ......................... 27
Removal and Installation of Front Wiper Arms,
Adjustment of Wiper Arms Stop Location ............... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 29
Removal and Installation of Wiper Motor and Link-
age .......................................................................... 29
REMOVAL ........................................................... 29
INSTALLATION ................................................... 30
Washer Nozzle Adjustment .................................... 30
Washer Tube Layout .............................................. 31
Removal and Installation of Wiper and Washer
Switch ..................................................................... 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 31
Removal and Installation of Washer Tank .............. 31
REMOVAL ........................................................... 31
INSTALLATION ................................................... 32
Removal and Installation of Washer Motor ............. 32
REAR WIPER AND WASHER SYSTEM .................. 33
Components Parts and Harness Connector Loca-
tion .......................................................................... 33
System Description ................................................. 33
REAR WIPER OPERATION ................................ 33
INTERMITTENT OPERATION ............................ 34
AUTO STOP OPERATION .................................. 35
REAR WASHER OPERATION ............................ 35
BCM WIPER SWITCH READING FUNCTION .... 36
Wiring Diagram — WIP/R — .................................. 37
Terminals and Reference Values for BCM .............. 39