TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-49
[VDC/TCS/ABS]
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Revision: August 20072004 QX56
3. ACTIVE BOOSTER CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and
active booster connector E49.
2. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and body
ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
4. ACTIVE BOOSTER SENSOR INSPECTION
1. Reconnect the active booster and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "RELEASE SW NO" and "RELEASE SW NC" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace active booster.
Delta Stroke Sensor System InspectionEFS003R9
INSPECTION PROCEDURE
1. DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.ABS actuator and electric unit
(control unit) connector E125Active booster connector
E49Continuity
17 (W/R) 3 (W/R)
Ye s 27 (L/B) 1 (L/B)
28 (Y/B) 5 (Y/B)
30 (LG/R) 2 (LG/R)
31 (W/G) 4 (W/G)
ABS actuator and electric unit
(control unit) connector E125Body ground Continuity
17 (W/R)
—No 27 (L/B)
28 (Y/B)
30 (LG/R)
31 (W/G)
ConditionData monitor display
RELEASE SW NO RELEASE SW NC
When brake pedal is depressed ON OFF
When brake pedal is released OFF ON
Self-diagnosis results
DELTA S SEN NG
BRC-50
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
2. CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the delta stroke sensor connector E114 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
3. DELTA STROKE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and delta
stroke sensor connector E114.
2. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and body
ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
4. DELTA STROKE SENSOR INSPECTION
1. Reconnect the delta stroke sensor and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "DELTA S SEN" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace delta stroke sensor.ABS actuator and electric unit
(control unit) connector E125Delta stroke sensor
connector E114Continuity
26 (W/V) 1 (W/V)
Yes 39 (G/B) 3 (G/B)
40 (R/Y) 5 (R/Y)
ABS actuator and electric unit
(control unit) connector E125Body ground Continuity
26 (W/V)
—No 39 (G/B)
40 (R/Y)
ConditionData monitor display (Approx.)
DELTA S SEN
When brake pedal is released 0.00 mm (+0.6/-0.4)
When brake pedal is depressed 1.05–1.80 mm
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-51
[VDC/TCS/ABS]
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Revision: August 20072004 QX56
Pressure Sensor System InspectionEF S0 03 RA
FRONT PRESSURE INSPECTION PROCEDURE
1. DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the front pressure sensor connector E31 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
3. FRONT PRESSURE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125
and front pressure sensor harness connector E31.
2. Measure the continuity between the ABS actuator and electric unit (control unit) harness connector E125
and body ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.
Self-diagnosis results
PRESS SEN CIRCUIT
ABS actuator and electric unit
(control unit) harness connector
E125Front pressure sensor har-
ness connector E31 Continuity
18 (LG) 3 (LG)
Yes 19 (SB) 1 (SB)
20 (R/L) 2 (R/L)
ABS actuator and electric unit
(control unit) harness connector
E125Body ground Continuity
18 (LG)
—No 19 (SB)
20 (R/L)
BRC-52
[VDC/TCS/ABS]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
4. FRONT PRESSURE SENSOR INSPECTION
1. Reconnect the front pressure sensor and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "PRESS SENSOR" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace pressure sensor.
REAR PRESSURE INSPECTION PROCEDURE
1. DISPLAY SELF DIAGNOSIS RESULTS
Check self-diagnosis results.
Is the above displayed in the self-diagnosis display items?
YES >> GO TO 2.
NO >> Inspection End.
2. CONNECTOR INSPECTION
1. Turn the ignition switch OFF.
2. Disconnect the rear pressure sensor connector E32 and ABS actuator and electric unit (control unit) con-
nector E125 and inspect the terminals for deformation, disconnection, looseness, or damage.
OK or NG
OK >> GO TO 3.
NG >> Repair connector.
3. REAR PRESSURE SENSOR CIRCUIT INSPECTION
1. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and rear
pressure sensor connector E32.
2. Measure the continuity between the ABS actuator and electric unit (control unit) connector E125 and body
ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness or connector.ConditionData monitor display (Approx.)
PRESS SENSOR
When brake pedal is depressed Positive value
When brake pedal is released 0 bar
Self-diagnosis results
PRESS SEN CIRCUIT
ABS actuator and electric unit
(control unit) connector E125Rear pressure sensor con-
nector E32Continuity
21 (R/G) 1 (R/G)
Ye s 22 (W/L) 3 (W/L)
23 (W/O) 2 (W/O)
ABS actuator and electric unit
(control unit) connector E125Body ground Continuity
21 (R/G)
—No 22 (W/L)
23 (W/O)
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-53
[VDC/TCS/ABS]
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Revision: August 20072004 QX56
4. REAR PRESSURE SENSOR INSPECTION
1. Reconnect the rear pressure sensor and ABS actuator and electric unit (control unit) connectors.
2. Use "DATA MONITOR" to check if the status of "PRESS SEN 2" is normal.
OK or NG
OK >> Inspection End.
NG >> Replace rear pressure sensor.
Steering Angle Sensor Safe Mode InspectionEFS0062X
INSPECTION PROCEDURE
1. INDICATOR LAMP CHECK
Check that VDC OFF indicator lamp is on.
OK or NG
OK >> GO TO 2.
NG >> GO TO 3.
2. ADJUSTMENT OF STEERING ANGLE SENSOR NEUTRAL POSITION
Adjust steering angle sensor neutral position. Refer to BRC-62, "
Adjustment of Steering Angle Sensor Neutral
Position" .
OK or NG
OK >> GO TO 3.
NG >> Check steering angle sensor. Refer to BRC-40, "
Steering Angle Sensor System" .
3. INDICATOR LAMP CHECK
Check that VDC OFF indicator lamp is off.
OK or NG
OK >> GO TO 4.
NG >> Perform basic inspection. Refer to BRC-23, "
Basic Inspection" .
4. CHECK SELF-DIAGNOSTIC RESULTS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
NOTE:
When self-diagnostic results show items other than those above, perform repair or replacement for the item
indicated and repeat self-diagnosis.
Is the above displayed on self-diagnosis display?
YES >> Erase error memory.
NO >> Inspection End.ConditionData monitor display (Approx.)
PRESS SEN 2
When brake pedal is depressed Positive value
When brake pedal is released 0 bar
Self-diagnosis results
ST ANGL SEN SAFE
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
BRC-55
[VDC/TCS/ABS]
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Revision: August 20072004 QX56
Inspection For Self-diagnosis Result "ST ANGLE SEN SIGNAL"EFS003RC
INSPECTION PROCEDURE
1. PERFORM SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Do self-diagnosis results indicate anything other than shown above?
Yes >> Perform repair or replacement for the item indicated.
No >> Perform adjustment of steering angle sensor neutral position. GO TO 2.
2. PERFORM SELF-DIAGNOSIS AGAIN
1. Turn the ignition switch to OFF and then to ON to erase self-diagnosis results.
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
Are any self-diagnosis results displayed?
Yes >> Replace steering angle sensor. Refer to BRC-68, "Removal and Installation" .
No >> Inspection End.
Inspection For Self-diagnosis Result "DECEL G SEN SET"EFS003RD
INSPECTION PROCEDURE
1. PERFORM SELF-DIAGNOSIS
Perform ABS actuator and electric unit (control unit) self-diagnosis.
Do self-diagnosis results indicate anything other than shown above?
Yes >> Perform repair or replacement for the item indicated.
No >> Perform adjustment of decel G sensor neutral position. GO TO 2.
2. PERFORM SELF-DIAGNOSIS AGAIN
1. Turn the ignition switch to OFF and then to ON to erase self-diagnosis results.
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
Are any self-diagnosis results displayed?
Yes >> Replace decel G sensor. Refer to BRC-69, "Removal and Installation" .
No >> Inspection End.
VDC OFF Indicator lamp Does Not IlluminateEF S0 03 RE
INSPECTION PROCEDURE
1. CHECK VDC OFF INDICATOR LAMP
Disconnect ABS actuator and electric unit (control unit) connector E125.
Do the ABS warning lamp and VDC OFF indicator lamp illuminate?
Yes >> Replace combination meter.
No >> Replace ABS actuator and electric unit (control unit).
2. PERFORM SELF-DIAGNOSIS AGAIN
1. Turn the ignition switch to OFF and then to ON to erase self-diagnosis results.
2. Perform ABS actuator and electric unit (control unit) self-diagnosis again.
Are any self-diagnosis results displayed?
Yes >> Replace decel G sensor. Refer to BRC-69, "Removal and Installation" .
No >> Inspection End.Self-diagnosis results : ST ANGLE SEN SIGNAL
Self-diagnosis results : DECEL G SEN SET
TROUBLE DIAGNOSES FOR SYMPTOMS
BRC-57
[VDC/TCS/ABS]
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Revision: August 20072004 QX56
TROUBLE DIAGNOSES FOR SYMPTOMSPFP:99999
ABS Works FrequentlyEFS0044T
1. CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-29, "
SELF-DIAGNOSIS" .
2. CHECK WHEEL SENSORS
Check the following.
Wheel sensor mounting for looseness
Wheel sensors for physical damage
Wheel sensor connectors for terminal damage or loose connections
OK or NG
OK >> GO TO 3.
NG >> Repair or replace as necessary.
3. CHECK FRONT AND REAR AXLES
Check front and rear axles for excessive looseness. Refer to FAX-5, "
WHEEL HUB" or RAX-5, "WHEEL
HUB" .
OK or NG
OK >> GO TO 4.
NG >> Repair as necessary.
4. CHECK BRAKE FLUID PRESSURE
Check brake fluid pressure distribution.
Refer to BRC-23, "
Basic Inspection" .
Is brake fluid pressure distribution normal?
YES >> Inspection End.
NO >> Perform Basic Inspection. Refer to BRC-23, "
Basic Inspection" .
BRC-58
[VDC/TCS/ABS]
TROUBLE DIAGNOSES FOR SYMPTOMS
Revision: August 20072004 QX56
Unexpected Pedal ActionEFS0044U
1. CHECK WARNING LAMP ACTIVATION
Make sure warning lamp remains off while driving.
OK or NG
OK >> GO TO 2.
NG >> Carry out self-diagnosis. Refer to BRC-29, "
SELF-DIAGNOSIS" .
2. CHECK BRAKE PEDAL STROKE
Check brake pedal stroke.
Is pedal stroke excessive?
YES >> Perform Basic Inspection. Refer to BRC-23, "Basic
Inspection" .
NO >> GO TO 3.
3. CHECK CONNECTOR AND BRAKING PERFORMANCE
1. Disable ABS by disconnecting ABS actuator and electric unit (control unit) connector.
2. Drive vehicle and check brake operation.
NOTE:
Stopping distance may be longer than vehicles without ABS when road condition is slippery.
NOTE:
Driving the vehicle with the ABS actuator and electric unit (control unit) disconnected may induce DTCs in
electrical control units using CAN communication. After the inspection, clear all DTCs. Refer to BRC-10,
"CAN COMMUNICATION" .
OK or NG
OK >> GO TO 4.
NG >> Perform Basic Inspection. Refer to BRC-23, "
Basic Inspection" .
4. CHECK WHEEL SENSORS
Check the following.
Wheel sensor mounting for looseness
Wheel sensors for physical damage
Wheel sensor connectors for terminal damage or loose connections
OK or NG
OK >> Check ABS actuator and electric unit (control unit) connector terminals for deformation, discon-
nection, looseness or damage. Reconnect ABS actuator and electric unit (control unit) harness
connector. Then retest.
NG >> Repair or replace as necessary.
SBR5 40 A