ACS-36
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMSPFP:00000
Diagnostic Trouble Code (DTC) ChartEKS007X2
×:Applicable
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
11 CONTROL UNIT××××
ICC unit internal malfunctionACS-37
12 VDC CONTROL UNIT××××
VDC malfunction
Brake booster signal harness is
open or shortedACS-37
20 CAN COMM CIRCUIT××××ICC unit detected CAN communi-
cation malfunctionACS-38
31 POWER SUPPLY CIR1××××ICC unit power supply voltage is
excessively low (less than 8V)ACS-38
34 POWER SUPPLY CIR2××××ICC unit power supply voltage is
excessively high.ACS-38
41 VHCL SPEED SE CIRC××××
Wheel sensor malfunction
ABS actuator and electric unit
(control unit) malfunction
AT vehicle speed sensor mal-
function
TCM malfunctionACS-39
43 VDC/TCS/ABS CIRC××××VDC/TCS/ABS system malfunc-
tionACS-39
45 BRAKE SW/ STOP L SW××××
ICC brake switch or stop lamp
switch harness is open or shorted
ICC brake switch or stop lamp
switch is stuck to OFF
ICC brake switch or stop lamp
switch is stuck to ONACS-40
46 OPERATION SW CIRC×××
ICC steering switch harness or
spiral cable is open or shorted
ICC steering switch malfunctionACS-41
74 LASER BEAM OFF CNTR×× ×Laser beam of ICC sensor is off
the aiming pointACS-42
90 STOP LAMP RLY FIX×× ×Normally open terminal of stop
lamp relay is stuckACS-43
92 ECM CIRCUIT××××
ECM malfunction
Accelerator pedal position sensor
malfunction
ICC unit malfunctionACS-47
96 NP RANGE×××
Park/neutral position switch har-
ness is open or shorted
Park/neutral position switch mal-
function
TCM malfunctionACS-48
97 AT CIRCUIT××TCM malfunctionACS-48
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-37
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DTC 11 CONTROL UNITEKS007X3
1. DIAGNOSTIC CHECK
1. Are any items other than “DTC 11 CONTROL UNIT” indicated on self-diagnosis display?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> Replace ICC unit. Refer to ACS-59, "
ICC Unit" . Erase DTC and perform ICC system running
test. Then perform self-diagnosis of ICC system again.
DTC 12 VDC CONTROL UNITEKS008DH
1. DIAGNOSIS CHECK
With CONSULT-II
Perform self-diagnosis of ABS actuator and electric unit (control unit). Is malfunction indicated?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then per-
form self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK CONNECTOR ICC UNIT AND ABS ACTUATOR AND ELECTRIC UNIT (CONTROL UNIT)
1. Turn ignition switch OFF.
2. Disconnect connectors of ICC unit and ABS actuator and electric unit (control unit), and connect them
securely again. Then erase DTC. Then, perform self-diagnosis of ICC system again.
OK or NG
OK >> Poor connector connection. Check connector housing for disconnected, loose, bent and col-
lapsed terminals. If any malfunction is detected, repair applicable part. After repair, erase DTC
and perform ICC system running test. Then perform self-diagnosis of ICC system again.
NG >> GO TO 3.
98 GEAR POSITION××
TCM malfunction
AT turbine revolution sensor mal-
function
AT vehicle speed sensor mal-
functionACS-49
102 LASER STAIN×× ×ICC sensor body window has
contaminationACS-49
103 LASER SENSOR FAIL×× ×ICC sensor internal malfunctionACS-50
104 LASER AIMING INCMP×× ×Laser beam aiming of ICC sensor
is not adjustedACS-50
107 LASER COMM FAIL×× ×
CAN data received by ICC sen-
sor is strange (from ICC unit,
combination meter or ECM)ACS-51
109 LASER HIGH TEMP×× ×Temperature around ICC sensor
is excessively highACS-51
DTC
No.CONSULT-II screen termsICC sys-
tem
warning
lampFail-safe
Malfunctions detected where...Refer-
ence
page Vehicle-
to-vehi-
cle dis-
tance
control
modeConven-
tional
(fixed
speed)
cruise
control
modeBrake
assist
(with pre-
view
function)
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-39
[ICC]
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Revision: August 20072004 QX56
3. CHECK GROUND CIRCUIT FOR ICC UNIT
1. Turn ignition switch OFF.
2. Disconnect ICC unit connectors.
3. Check continuity between ICC unit harness connector B13 ter-
minal 19 (B), 20 (B), B17 terminal 46 (B) and ground.
OK or NG
OK >> Replace ICC unit, Refer to ACS-59, "ICC Unit" . Erase
DTC, and perform ICC system running test. Then per-
form self-diagnosis of ICC system again.
NG >>
Repair ICC unit ground harness.
After repair, erase DTC and perform ICC system running test. Then perform self-diagnosis of
ICC system again.
DTC 41 VHCL SPEED SE CIRCEKS007X6
1. PERFORM ICC UNIT SELF-DIAGNOSIS
1. Perform self-diagnosis. Is “DTC 43 VDC/TCS/ABS CIRC” or “DTC 20 CAN COMM CIRCUIT” indicated in
self-diagnosis item display?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK AT VEHICLE SPEED SENSOR
With CONSULT-II
With data monitor, check “VHCL SPD AT”.
OK or NG
OK >> Replace ICC unit. Refer to ACS-59, "ICC Unit" . Erase DTC and perform ICC system running
test. Then perform self-diagnosis of ICC system again.
NG >>
Check TCM.
After repair, erase DTC and perform ICC system running test. Then, perform self-diagnosis of
ICC system again.
DTC 43 VDC/TCS/ABS CIRCEKS007X7
1. DIAGNOSIS CHECK 1
With CONSULT-II
Perform self-diagnosis. Is “CAN COMM CIRCUIT” indicated?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> GO TO 2.
2. DIAGNOSIS CHECK 2
With CONSULT-II
Perform self-diagnosis of ABS actuator and electric unit (control unit). Is malfunction indicated?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform ICC system running test. Then perform
self-diagnosis of ICC system again.
NO >> Replace ICC unit. Refer to ACS-59, "
ICC Unit" . Erase DTC and perform ICC system running
test. Then perform self-diagnosis of ICC system again. Continuity should exist.
SKIA6650E
ACS-42
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
3. CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Turn ignition switch OFF.
2. Disconnect connectors of ECM and spiral cable.
3. Check continuity between ECM harness connectors E16 and
F54 terminals 67 (B), 99 (G/Y) and spiral cable M30 terminal 33
(B), 34 (G/Y).
OK or NG
OK >> GO TO 4.
NG >>
Repair harness between ECM and spiral cable.
Erase DTC and perform ICC system running test. Then, perform self-diagnosis of ICC system
again.
4. CHECK ICC STEERING SWITCH SIGNAL CIRCUIT
1. Disconnect remaining spiral cable connector.
2. Check continuity between spiral cable (to vehicle) harness con-
nector M30 terminal 33, 34 and spiral cable (to switch) harness
connector M102 terminal 14,15.
OK or NG
OK >> Replace ECM. Erase DTC and perform ICC system run-
ning test. Then perform self-diagnosis of ICC system
again.
NG >>
Replace spiral cable. Refer to SRS-47, "Removal
and Installation" .
Erase DTC and perform ICC system running test.
Then, perform self-diagnosis of ICC system again.
DTC 74 LASER BEAM OFF CENTEREKS007XE
1. DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Then erase DTC, and perform ICC system running test. Refer to ACS-12,
"LASER BEAM AIMING ADJUSTMENT" .
2. After that, perform self-diagnosis of ICC system. Is DTC 74 LASER BEAM OFF CNTR indicated?
YES or NO
YES >>Replace ICC sensor and adjust laser beam aiming. Refer to ACS-59, "ICC Sensor" .
After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
NO >> Inspection end.67 - 33, 99 - 34 Continuity should exist.
WKIA1928E
34 - 14, 33 - 15 Continuity should exist.
SKIA5979E
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-49
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DTC 98 GEAR POSITIONEKS007XJ
1. DIAGNOSTIC CHECK
With CONSULT-II
Is “DTC 43 VDC/TCS/ABS CIRC” or “DTC 41 VHCL SPEED SE CIRC” indicated in self-diagnosis display
item?
YES or NO
YES >> Repair or replace applicable item. Erase DTC and perform self-diagnosis of ICC system again.
NO >> GO TO 2.
2. CHECK VEHICLE SPEED SIGNAL
With CONSULT-II
With data monitor, check that “VHCL SPEED SE” is normal.
OK or NG
OK >> GO TO 3.
NG >> Replace ICC unit. Refer to ACS-59, "
ICC Unit" . Erase DTC and perform self-diagnosis of ICC
system again.
3. CHECK SHIFT GEAR POSITION
Check that gear positions are correct in A/T.
OK or NG
OK >> GO TO 5.
NG >> GO TO 4.
4. CHECK TCM GEAR POSITION SIGNAL
With CONSULT-II
With TCM data monitor with CONSULT-II, check that gear positions are correct.
OK or NG
OK >> Replace ICC unit. Refer to ACS-59, "ICC Unit" . Erase DTC and perform self-diagnosis of ICC
system again.
NG >>
Perform TCM diagnosis.
After repair, erase DTC and perform self-diagnosis of ICC system again.
5. CHECK TCM TURBINE ROTATION
With CONSULT-II
With TCM diagnosis, check that turbine rpm is normal. Refer to AT-134, "DTC P1716 TURBINE REVOLU-
TION SENSOR" .
OK or NG
OK >> Replace ICC unit. Refer to ACS-59, "ICC Unit" . Erase DTC and perform self-diagnosis of ICC
system again.
NG >>
Perform TCM diagnosis.
After repair, erase DTC and perform self-diagnosis of ICC system again.
DTC 102 LASER STAINEKS007XK
1. VISUAL INSPECTION (1)
Check that there is no contamination and foreign material on ICC sensor body window.
OK or NG
OK >> GO TO 2.
NG >>
Clean ICC sensor.
Erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC system
again.
ACS-50
[ICC]
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
Revision: August 20072004 QX56
2. VISUAL INSPECTION (2)
Check ICC sensor body window for cracks.
OK or NG
OK >> GO TO 3.
NG >>
Replace ICC sensor and adjust laser beam. Refer to ACS-12, "LASER BEAM AIMING
ADJUSTMENT" .
After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
3. ASK CUSTOMER FOR DRIVING CONDITIONS
1. Is there any trace of contamination or foreign material on ICC sensor?
2. Is there any possibility that vehicle was driven in snow or ICC sensor was frosted?
3. Is there any possibility that ICC sensor was fogged temporarily? (Front window glass may have also been
fogged.)
Ye s o r N o
Yes >> Explain system operation and parameters to customer. System may be operating normally.
No >>
Replace ICC sensor and adjust laser beam aiming. Refer to ACS-59, "ICC Sensor" .
After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
DTC 103 LASER SENSOR FAILEKS007XL
1. DIAGNOSTIC CHECK
Are “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” item indicated in self-diagnosis display
item?
YES or NO
YES >> GO TO APPLICABLE ITEM INSPECTION. Refer to ACS-37, "DTC 11 CONTROL UNIT" , and
ACS-38, "
DTC 20 CAN COMM CIRCUIT" .
NO >>
Replace ICC sensor and adjust laser beam aiming. Refer to ACS-59, "ICC Sensor" .
After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
DTC 104 LASER AIMING INCMPEKS007XM
1. DIAGNOSTIC CHECK
1. Adjust laser beam aiming. Refer to ACS-12, "
LASER BEAM AIMING ADJUSTMENT" . Erase DTC and
perform ICC system running test.
2. After that, perform self-diagnosis of ICC system. Is “DTC 104 LASER AIMING INCMP” indicated?
CAUTION:
Ensure that laser beam aiming apparatus is set up accurately.
YES or NO
YES >>Replace ICC sensor and adjust laser beam aiming. Refer to ACS-59, "ICC Sensor" .
After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
NO >> Inspection end.
TROUBLE DIAGNOSIS FOR SELF-DIAGNOSTIC ITEMS
ACS-51
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DTC 107 LASER COMM FAILEKS007XN
1. DIAGNOSTIC CHECK
Is “DTC 11 CONTROL UNIT” or “DTC 20 CAN COMM CIRCUIT” indicated in the self-diagnosis display
item?
YES or NO
YES >> GO TO applicable item inspection. Refer to ACS-37, "DTC 11 CONTROL UNIT" , and ACS-38,
"DTC 20 CAN COMM CIRCUIT" .
NO >>
Replace ICC sensor and adjust laser beam aiming. Refer to ACS-59, "ICC Sensor" .
After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
DTC 109 LASER HIGH TEMPEKS007XO
1. CHECK SYMPTOM
Is cooling system malfunctioning?
YES or NO
YES >>Repair cooling system.
After that, erase DTC and perform ICC system running test. Then perform self-diagnosis of ICC
system again.
NO >>
Replace ICC sensor and adjust laser beam aiming. Refer to ACS-59, "ICC Sensor" .
After repair, erase DTC. Then perform ICC system running test, and perform self-diagnosis of
ICC unit.
ACS-56
[ICC]
TROUBLE DIAGNOSIS FOR SYMPTOMS
Revision: August 20072004 QX56
2. CAN COMMUNICATION INSPECTION
With CONSULT-II
1. With CONSULT-II self-diagnosis, check “CAN COMM CIRCUIT”.
OK or NG
OK >> Refer to ACS-38, "DTC 20 CAN COMM CIRCUIT" .
NG >> Replace combination meter and erase DTC. Refer to DI-25, "
Removal and Installation of Combi-
nation Meter" . Perform ICC system running test, and then perform self-diagnosis of ICC system
again.
Symptom 6: Driving Force Is HuntingEKS007XX
1. CHECK ECM
1. Perform self-diagnosis of ECM.
OK or NG
OK >> Refer to ACS-56, "Symptom 7: The ICC System Frequently Cannot Detect the Vehicle Ahead/The
Detection Zone is Short" .
NG >> After repairing applicable parts, erase DTC. Perform ICC system running test, and then perform
self-diagnosis of ICC system again.
Symptom 7: The ICC System Frequently Cannot Detect the Vehicle Ahead/The
Detection Zone is Short
EKS007XY
The detection function may become unstable in the following cases:
When the reflector of the vehicle ahead is small or not clean enough to reflect the laser.
When driving a road with extremely sharp corners.
When the laser cannot detect the reflector of the vehicle ahead as the vehicle ahead is passing a hill or
passing the peak.
1. VISUAL CHECK
1. Check ICC sensor body window for contamination and foreign materials.
OK or NG
OK >> If any contamination or foreign materials are found, remove them. Then perform ICC system run-
ning test.
NG >> GO TO 2.
2. CHECK FUNCTION
1. After performing laser beam aiming adjustment, perform ICC system running test. Check that preceding
vehicle detection performance has been improved.
OK or NG
OK >> Inspection End.
NG >>
Replace ICC sensor and perform laser beam aiming adjustment. Refer to ACS-59, "ICC Sen-
sor" .
After performing above, perform ICC system running test, and then perform self-diagnosis of
ICC system again.
Symptom 8: The System Does Not Detect the Vehicle Ahead at AllEKS007XZ
1. VISUAL CHECK
1. With ignition switch turned ON (engine not started), check that all indicator lamps in ICC system display
are continuously lit. (Check for a missing segment in preceding vehicle detection display.)
OK or NG
OK >> GO TO 2.
NG >> Check combination meter. Refer to DI-17, "
How to Proceed With Trouble Diagnosis" .