ATC-178
REFRIGERANT LINES
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CAUTION:
Cap or wrap the A/C refrigerant pipe ends with a suitable material such as vinyl tape to avoid the
entry of contaminants.
4. Remove the expansion valve.
INSTALLATION
Installation is in the reverse order of removal.
CAUTION:
Replace the O-rings on the A/C refrigerant pipes with new ones, then apply compressor oil to them
when installing them.
After charging refrigerant, check for leaks.
Checking for Refrigerant LeaksEJS002DV
Perform a visual inspection of all refrigeration parts, fittings, hoses and components for signs of A/C lubricant
leakage, damage, and corrosion. Any A/C lubricant leakage may indicate an area of refrigerant leakage. Allow
extra inspection time in these areas when using either an electronic refrigerant leak detector (J-41995) or fluo-
rescent dye leak detector (J-42220).
If any dye is observed using a fluorescent dye leak detector (J-42220), confirm the leak using a electronic
refrigerant leak detector (J-41995). It is possible that the dye is from a prior leak that was repaired and not
properly cleaned.
When searching for leaks, do not stop when one leak is found but continue to check for additional leaks at all
system components and connections.
When searching for refrigerant leaks using an electronic refrigerant leak detector (J-41995), move the probe
along the suspected leak area at 25 - 50 mm (1 - 2 in) per second and no further than 6 mm (1/4 in) from the
component.
CAUTION:
Moving the electronic refrigerant leak detector probe slower and closer to the suspected leak area will
improve the chances of finding a leak.
Checking System for Leaks Using the Fluorescent Dye Leak DetectorEJS002DW
1. Check the A/C system for leaks using the fluorescent dye leak detector and safety goggles (J-42220) in a
low sunlight area (area without windows preferable). Illuminate all components, fittings and lines. The dye
will appear as a bright green/yellow area at the point of leakage. Fluorescent dye observed at the evapo-
rator drain opening indicates an evaporator core assembly leak (tubes, core or expansion valve).
2. If the suspected area is difficult to see, use an adjustable mirror or wipe the area with a clean shop rag or
cloth, then inspect the shop rag or cloth with the fluorescent dye leak detector (J-42220) for dye residue.
3. After the leak is repaired, remove any residual dye using refrigerant dye cleaner (J-43872) to prevent
future misdiagnosis.
4. Perform a system performance check and then verify the leak repair using a electronic refrigerant leak
detector (J-41995).
NOTE:
Other gases in the work area or substances on the A/C components, for example, anti-freeze, wind-
shield washer fluid, solvents and lubricants, may falsely trigger the leak detector. Make sure the sur-
faces to be checked are clean.
Clean with a dry cloth or blow off with shop air.
Do not allow the sensor tip of the electronic refrigerant leak detector (J-41995) to contact with any sub-
stance. This can also cause false readings and may damage the detector.
Dye InjectionEJS002DX
NOTE:
This procedure is only necessary when recharging the system or when the compressor has seized and must
be replaced.
1. Check the A/C system static (at rest) pressure. Pressure must be at least 345 kPa (3.52 kg/cm
2 , 50 psi). Expansion valve bolts : 4 N·m (0.41 kg-m, 35 in-lb)
A/C refrigerant pipe to expansion valve bolt : Refer to ATC-164, "
Compo-
nents" .
AUDIO
AV-19
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Terminals and Reference Value for Audio UnitEKS007KE
Te r m i n a l
(Wire color)
ItemSignal
input/
outputCondition
Reference value
(Approx.)Example of symptom
+–Ignition
switchOperation
2 (W) 1 (B)Audio sound
signal front
LHOutput ONReceive audio
signalNo sound from front
door speaker LH or
tweeter LH.
4 (Y) 3 (BR)Audio sound
signal front
RHOutput ONReceive audio
signalNo sound from front
door speaker RH or
tweeter RH.
5 (G/W) GroundAntenna
signalOutput ON – More than 10V Poor radio reception.
6 (Y) GroundBattery
powerInput – – Battery voltageSystem does not
work properly.
7 (BR) GroundIllumination
control sig-
nalInput ONIllumination con-
trol switch is
operated by light-
ing switch in 1st
position.Changes between 0 and 12VAudio unit illumina-
tion cannot be con-
trolled.
8 (R/L) GroundIllumination
signalInput OFFLighting switch is
in 1st position.Battery voltageAudio unit illumina-
tion does not come
on when lighting
switch is in 1st posi-
tion. Lighting switch is
OFF.3V or less
9–Shield –– – 0VInterference and dis-
tortion heard from
speakers.
10 (V) Ground ACC signal Input ON – Battery voltageSystem does not
work properly.
12 (G/W) GroundAmp. ON
signalOutput ON – More than 6.5VAmp. does not work
properly.
14 (BR) 13 (B/R)Audio sound
signal rear
LHOutput ONReceive audio
signalNo sound from rear
door speaker LH or
rear door tweeter LH.
16 (L) 15 (B/W)Audio sound
signal rear
RHOutput ONReceive audio
signalNo sound from rear
door speaker RH or
rear door tweeter
RH.
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AV-24
AUDIO
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Terminals and Reference Value for Rear Audio Remote Control UnitEKS007KG
Te r m i n a l
(Wire color)
ItemSignal
input/
outputCondition
Reference value
(Approx.)Example of symptom
+–Ignition
switchOperation
2 (G) 1 (B)Audio sound
signal LHInput ONReceive audio
signalNo sound from LH
headphone channel.
4 (W) 3 (R)Audio sound
signal RHInput ONReceive audio
signalNo sound from RH
headphone channel.
5 – Shield – – – 0VInterference and dis-
tortion heard from
headphones or rear
audio remote control
unit switches not
operating properly.
6 (R/L) Ground Illumination Input ONLighting switch
ON12V
Rear audio remote
control unit does not
illuminate. Lighting switch
OFF0V
7 (LG) –Remote
control
ground–– – 0VRear audio remote
control unit switches
do not function.
8 (O) GroundRemote
control
enable sig-
nalInput ON Audio unit ON 5VRear audio remote
control unit does not
operate.
9 (V) GroundRemote
control AInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
10 (P) GroundRemote
control BInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
11 ( B R /
Y)GroundRemote
control CInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
12 (L) GroundRemote
control DInput ON Audio unit ON 5VRear audio remote
control unit does not
operate properly.
13 (V) GroundRemote
control
switch
power sup-
plyInput ON Audio unit ON 12VRear audio remote
control does not
operate.
15 (B) – Ground – ON – 0V –
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AUDIO
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Terminals and Reference Value for AV SwitchEKS007KH
Te r m i n a l N o .
(Wire color)
ItemSignal
input/
outputCondition
Voltag e
(Approx.)Example of
symptom
+–Ignition
switchOperation
1 (Y) GroundBattery
powerInput OFF – Battery voltageSystem does not
work properly.
2 (V) Ground ACC signal Input ACC – Battery voltageSystem does not
work properly.
3 (R/L) GroundIllumination
signalInput OFFLighting switch is
ON (position 1).Battery voltageAV switch illumi-
nation does not
come on when
lighting switch is
ON (position 1). Turn lighting switch
OFF.Approx. 3.0V or less
4 (BR) GroundIllumination
control signalInput ONIllumination control
switch is operated
by lighting switch in
1st position.Changes between 0 and 12V.AV switch illumi-
nation cannot be
controlled.
5 (B) Ground Ground – ON – 0V –
6 (V) GroundCommunica-
tion signal (+)Input/
outputON –System does not
work properly.
7–Shield
ground–– – –
8 (LG) GroundCommunica-
tion signal (-)Input/
outputON –System does not
work properly.
12 (R) GroundRemote con-
trol AInput ONPress MODE
switch 0V
Steering wheel
audio controls
do not function. Press SEEK UP
switch0.75V
Press VOL UP
switch2V
Except for above 5V
13 (G) GroundRemote con-
trol BInput ONPress POWER
switch 0V
Steering wheel
audio controls
do not function. Press SEEK
DOWN switch0.75V
Press VOL DOWN
switch2V
Except for above 5V
14 (L) –Remote con-
trol ground–– – –Steering wheel
audio controls
do not function.
16 (W/B) GroundCD EJECT
signalOutput ONPressed 0V
CD eject does
not function.
Released 5V
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AV-30
AUDIO
Revision: August 20072004 QX56
FOR CD ONLY
Noise InspectionEKS007KK
The vehicle itself can be a source of noise if noise prevention parts or electrical equipment is malfunctioning.
Check if noise is caused and/or changed by engine speed, ignition switch turned to each position, and opera-
tion of each piece of electrical equipment, and determine the cause.
NOTE:
The source of the noise can be found easily by listening to the noise while removing the fuses of electrical
components, one by one.
TYPE OF NOISE AND POSSIBLE CAUSE
Power Supply Circuit InspectionEKS007KL
1. CHECK FUSES
Check that the following fuses are not blown.
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown, be sure to eliminate cause of problem before installing new fuse. Refer to PG-4,
"POWER SUPPLY ROUTING CIRCUIT" .
Symptom Possible cause
CD cannot be inserted.
CD
Audio unit CD cannot be ejected.
The CD cannot be played.
The sound skips, stops suddenly, or is distorted.
Occurrence condition Possible cause
Occurs only when engine is ON.A continuous growling noise occurs. The speed of
the noise varies with changes in the engine speed.
Ignition components
A whistling noise occurs while the engine speed is
high. A booming noise occurs while the engine is
running and the lighting switch is ON.
Generator
The occurrence of the noise is linked with the operation of the fuel pump.
Fuel pump condenser
Noise only occurs when various
electrical components are oper-
ating.A cracking or snapping sound occurs with the
operation of various switches.
Relay malfunction, audio unit malfunction
The noise occurs when various motors are operat-
ing.
Motor case ground
Motor
The noise occurs constantly, not just under certain conditions.
Rear defogger coil malfunction
Open circuit in printed heater
Poor ground of antenna amplifier or
antenna feeder line
A cracking or snapping sound occurs while the vehicle is being driven, especially
when it is vibrating excessively.
Ground wire of body parts
Ground due to improper part installation
Wiring connections or a short circuit
Unit Terminals Signal name Fuse No.
Audio unit6 Battery power 31
10 Ignition switch ACC or ON 4
AV s w i t c h1 Battery power 31
2 Ignition switch ACC or ON 4
BOSE speaker amp. 1 Battery power 31
Subwoofer 6 Battery power 17
NAVIGATION SYSTEM
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Display with Pushed “SETTING” button
The function of each icon is as follows:
Display Settings
How To Perform Display Setting
1. Start the engine.
2. Push “SETTING” button.
3. Select “Display” with "ENTER" button.
Application Items
Brightness/Contrast/Map Back ground
How To Perform Navigation Setting
1. Select “Brightness/Contrast/Map Background”.
Brightness, Contrast and Background are shown at the lower part of the screen, and it can be set with the
joystick.
Display Off
How To Perform Navigation Setting
1. Select “Display Off”.
When setting is turned on (Indicator light ON), the display will be under sleep mode.
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Icon Description
Display Settings of display can be performed.
Vehicle Electronic Systems Settings of vehicle electrical equipment can be performed.
System Settings Settings of linguistic select, time adjusting and beep sound can be performed.
Navigation Settings and adjusting of navigation can be performed.
Short Menus Easy Mode and Expert Mode can be switched.
Guidance Volume The volume and/or on/off of voice prompt can be controlled by the joystick.
Help (only easy mode) Explanation of navigational functions appear on the display.
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Icon DescriptionReference
page
Brightness/Contrast/Map Background Brightness, Contrast and Map Background can be set.AV- 6 7
Display Off Display sleep mode ON/OFF can be switched.AV- 6 7
Setting of the under section display The setting status of A/C or AV can be shown. AV- 6 8
AV-68
NAVIGATION SYSTEM
Revision: August 20072004 QX56
Setting of the under section display
How To Perform Under Section Display Setting
1. Select “Setting of the Under Section Display”.
The setting status that is selected from A/C or AV is shown at the lower part of the screen.
Vehicle Electronic Systems
Application Items
How To Perform Navigation Setting
1. Start the engine.
2. Push “SETTING” button.
3. Select “Vehicle Electronic Systems”.
System Settings
How To Perform System Setting
1. Start the engine.
2. Push “SETTING” button.
3. Select “System Settings”.
Icon Description
Adjust Driver Seat When Exiting Vehicle The driver's seat automatically moves back and returns to the original position.
Lift Steering Column When Exiting Vehicle The steering column automatically tilts up and returns to the original position.
Remote Unlock Driver's Door FirstThis option allows selection of which doors will unlock first during an unlocking oper-
ation.
Keyless Remote Response — HornThis option allows the horn chirp mode when pressing the LOCK or UNLOCK button
on the keyfob to be changed.
Keyless Remote Response — LightsThis option allows the hazard flash mode when pressing the LOCK or UNLOCK but-
ton on the keyfob to be changed.
Auto Re-Lock Time This option allows the length of time before doors auto re-lock to be set.
Sensitivity of Automatic Headlights This option allows the sensitivity of the autolights to be set.
Automatic Headlights Off Delay This option allows the length of time before the autolights turn off to be set.
Speed Dependent Wiper This option allows the driving speed dependent wiper function to be turned on or off.
Return All Settings to Default All settings will return to the initial conditions.
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NAVIGATION SYSTEM
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Application Items
Language Setting
How To Perform Language Setting
1. Select "Language/Unit".
Language setting can be switched.
Unit setting can be changed.
Clock Settings
How To Perform Clock Setting
1. Select “Clock”.
Select the "Hours" or "Minutes" key and tilt the joystick to the
right or left to adjust the time.
Turn ON and OFF daylight saving time.
Select the "Auto Adjust" key. The time will be reset to the GPS
time.
Select the "Select Time Zone" key. The [TIME ZONE] screen will
appear.
Beep Setting
How To Perform Beep Setting
1. Select “Beep Setting”.
When Beep Setting is on (indicator light on), a beep will sound if
the button is pushed.
NOTE:
Items in exception of Beep Setting ON/OFF.
An error beep.
An interrupted-screen beep.
Icon DescriptionReference
page
Language/Unit Settings of language or unit can be performed.AV- 6 9
Clock Settings of clock can be performed.AV- 6 9
Beep Setting Settings of beep sound can be performed.AV- 6 9
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