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ASSEMBLY
AT-319
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Revision: August 20072004 QX56
CAUTION:
Check that portion A of high and low reverse clutch drum
protrudes approximately 2 mm (0.08 in) beyond portion B of
rear sun gear.
40. Install needle bearing in rear carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
41. Install bearing race in rear carrier assembly.
CAUTION:
Apply petroleum jelly to bearing race.
42. Install rear carrier assembly in direct clutch drum.
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AT-320
ASSEMBLY
Revision: August 20072004 QX56
43. Install needle bearing (rear side) in mid carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
44. Install needle bearing (front side) in mid carrier assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
45. Install mid carrier assembly in rear carrier assembly.
46. Install front carrier assembly, input clutch assembly and rear
internal gear as a unit.
47. Install seal rings in input clutch assembly.
CAUTION:
Do not reuse seal rings.
Apply petroleum jelly to seal rings.
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ASSEMBLY
AT-321
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Revision: August 20072004 QX56
48. Install band servo anchor end pin and lock nut in transmission
case.
CAUTION:
Do not reuse band servo anchor end pin.
49. Install brake band in transmission case.
CAUTION:
Assemble it so that identification to avoid incorrect installa-
tion faces servo side.
50. Install front sun gear assembly to front carrier assembly.
CAUTION:
Apply ATF to front sun gear radial bearing and 3rd one-way
clutch end bearing.
51. Install needle bearing in front sun gear assembly.
CAUTION:
Apply petroleum jelly to needle bearing.
52. Adjust brake band tilting using clips so that brake band contacts
front sun gear drum evenly.
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AT-324
ASSEMBLY
Revision: August 20072004 QX56
d. Calculate dimension “M”.
3. Adjust total end play “T
1 ”.
Select proper thickness of bearing race so that total end play
is within specifications.
Assembly (2)UCS002JS
1. Install O-ring to oil pump assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
2. Install bearing race to oil pump assembly.
CAUTION:
Apply petroleum jelly to bearing race.“M”: Distance between transmission case fitting sur-
face of oil pump and needle bearing on oil pump.
M = M
1 – M2
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T1 = J – M
Total end play “T
1 ”:
0.25 - 0.55 mm (0.0098 - 0.0217 in)
Bearing races:
Refer to AT- 3 3 3 , "
BEARING RACE FOR ADJUST-
ING TOTAL END PLAY" .SCIA2810E
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ASSEMBLY
AT-325
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Revision: August 20072004 QX56
3. Install oil pump assembly in transmission case.
CAUTION:
Apply ATF to oil pump radial bearing.
4. Apply recommended sealant (Genuine RTV Silicone Sealant or
equivalent. Refer to GI-45, "
Recommended Chemical Products
and Sealants" .) to oil pump assembly as shown in illustration.
CAUTION:
Complete remove all moisture, oil and old sealant, etc.
From the oil pump mounting bolts and oil pump mounting
bolt mounting surfaces.
5. Tighten oil pump mounting bolts to specified torque. Refer to AT-
261, "Components" .
CAUTION:
Apply ATF to oil pump bushing.
6. Install O-ring to input clutch assembly.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
7. Install converter housing to transmission case.
CAUTION:
Do not reuse self-sealing bolt.
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Converter housing mounting bolt:
: 52 N·m (5.3 kg-m, 38 ft-lb)
Self-sealing bolt:
: 61 N·m (6.2 kg-m, 45 ft-lb)
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AT-326
ASSEMBLY
Revision: August 20072004 QX56
8. Make sure that brake band does not close turbine revolution
sensor hole.
9. Install control valve with TCM.
a. Install A/T fluid temperature sensor 2 to bracket.
b. Install A/T fluid temperature sensor 2 (with bracket) in control
valve with TCM. Tighten A/T fluid temperature sensor 2 mount-
ing bolt to the specified torque. Refer to AT-261, "
Components"
.
CAUTION:
Adjust bolt hole of bracket to bolt hole of control valve with
TCM.
c. Install O-ring to A/T assembly harness connector.
CAUTION:
Do not reuse O-ring.
Apply ATF to O-ring.
d. Install control valve with TCM in transmission case.
CAUTION:
Make sure that turbine revolution sensor securely installs
turbine revolution sensor hole.
Adjust A/T assembly harness connector of control valve
with TCM to terminal hole of transmission case.
Hang down revolution sensor harness toward outside so
as not to disturb installation of control valve with TCM.
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ASSEMBLY
AT-327
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Revision: August 20072004 QX56
Assemble it so that manual valve cutout is engaged with
manual plate projection.
e. Install bolts A, B and C to control valve with TCM.
f. Tighten bolt 1, 2 and 3 temporarily to prevent dislocation. After
that tighten them in order (1 → 2 → 3), and then tighten other
bolts.
g. Tighten control valve with TCM mounting bolts to the specified
torque. Refer to AT-261, "
Components" .
10. Connect A/T fluid temperature sensor 2 connector.
11. Securely fasten A/T fluid temperature sensor 2 harness with ter-
minal clip.
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Bolt symbol Length: mm (in) Number of bolts
A 42 (1.65) 5
B 55 (2.17) 6
C 40 (1.57) 1
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AT-328
ASSEMBLY
Revision: August 20072004 QX56
12. Connect revolution sensor connector.
13. Securely fasten revolution sensor harness with terminal clips.
14. Pull down A/T assembly harness connector.
CAUTION:
Be careful not to damage connector.
15. Install snap ring to A/T assembly harness connector.
16. Install magnets in oil pan.
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