RSU-42
REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLY
Revision: August 20072004 QX56
REAR LOAD LEVELING AIR SUSPENSION COMPRESSOR ASSEMBLYPFP:53400
Removal and InstallationEES0011T
Rear Load Leveling Air Suspension System
REMOVAL
1. Use CONSULT-II "EXHAUST SOLENOID" active test to release the air pressure from the rear load level-
ing air suspension system.
2. Disconnect the electrical connectors for the rear load leveling air suspension compressor assembly.
3. Unclip the rubber cover to access the rear load leveling air suspension compressor assembly.
4. Disconnect the rear load leveling air suspension hoses at the
rear load leveling air suspension compressor assembly.
To disconnect the hoses, push in on the lock ring using a suit-
able tool and pull the hose out.
LEIA0072E
1. Rear load leveling air suspension
hose, RH2. Shock absorber, RH 3. Height sensor
4. Rear load leveling air suspension
hose, LH5. Shock absorber, LH 6. Rear load leveling air suspension
compressor assembly
LEIA0074E
RSU-44
HEIGHT SENSOR
Revision: August 20072004 QX56
HEIGHT SENSORPFP:53820
Removal and InstallationEES0011U
Rear Load Leveling Air Suspension System
REMOVAL
1. Use CONSULT-II “EXHAUST SOLENOID” active test to release the air pressure from the rear load level-
ing air suspension system.
2. Disconnect the electrical connector for the height sensor.
3. Remove the two height sensor bolts and height sensor arm
bracket bolt.
4. Remove the height sensor.
LEIA0072E
1. Rear load leveling air suspension
hose, RH2. Shock absorber, RH 3. Height sensor
4. Rear load leveling air suspension
hose, LH5. Shock absorber, LH 6. Rear load leveling air suspension
compressor assembly
LEIA0080E
SE-100
FRONT SEAT
Revision: August 20072004 QX56
2. Unhook the j-channel.
3. From inside of the seatback, squeeze the headrest holder tabs
at the base of the stay pipe and pull up to remove.
NOTE:
Before installing the headrest holder, check its orientation (front/
rear and right/left).
Passenger Seat
1. Remove the headrest.
2. Remove the seatback board from the back of the seatback.
3. Remove the retainer.
LIIA1580E
LRS023
PIIA0163E
SIIA0113E
FRONT SEAT
SE-101
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4. From inside of the seatback, squeeze the headrest holder tabs
at the base of the stay pipe and pull up to remove.
NOTE:
Before installing the headrest holder, check its orientation (front/
rear and right/left).
Assembly
Assembly is in the reverse order of disassembly.
REMOVAL OF SEATBACK ASSEMBLY
1. Remove the headrest.
2. For driver seatback unhook the j-channel. For passenger seatback, remove the seatback board from the
back of the seatback.
3. Remove the side air bag harness connector from the seat cushion.
4. Remove the mounting bolts (2 for each side) and seatback assembly.
INSTALLATION OF SEATBACK ASSEMBLY
Installation is in the reverse order of removal.
SEAT CUSHION TRIM AND PAD
Disassembly
CAUTION:
Front passenger seat is equipped with an Occupant Classification System sensor and control
module. Do not disassemble front passenger seat cushion assembly or remove the trim as this
will affect the Occupant Classification System calibration.
Always replace passenger seat cushion as an assembly.
When removed, the passenger seat cushion must always be placed pan side UP to prevent dam-
age.
During installation, the wire harness clips must be reinstalled in the holes they were originally in.
Do not add additional clips.
The Occupant Classification System control module can only be replaced as part of the seat cush-
ion assembly.
NOTE:
If the vehicle has been involved in a collision the seat must be inspected for damage. Refer to SRS-60, "
COL-
LISION DIAGNOSIS" .
1. Remove the power seat switch knobs, power seat switch
escutcheon and lumbar switch bezel.
2. Remove the power seat and power lumbar switches.
LRS023
LIIA1581E
SRS-48
SPIRAL CABLE
Revision: August 20072004 QX56
6. Remove wiper washer switch connector, then pinch the tabs at
wiper and washer switch base and slide switch away from steer-
ing column to remove.
7. While pressing tabs, pull lighting and turn signal switch toward
driver door and disconnect from base.
8. Remove the screws, release the clip, and remove the spiral
cable.
CAUTION:
Do not disassemble spiral cable.
Do not apply lubricant to the spiral cable.
9. Remove the spiral cable connectors.
CAUTION:
With the steering linkage disconnected, the spiral cable may snap by turning the steering wheel
beyond the limited number of turns. The spiral cable can be turned counterclockwise about 2.5
turns from the neutral position.
INSTALLATION
Installation is in the reverse order of removal.
Align spiral cable correctly when installing steering wheel. Make
sure that the spiral cable is in the neutral position. The neutral
position is detected by turning left 2.6 revolutions from the right
end position and ending with the knob at the top.
If equipped with VDC, refer to BRC-62, "Adjustment of Steering
Angle Sensor Neutral Position" for steering angle sensor
adjustment.
After the work is completed, perform self-diagnosis to make sure
no malfunction is detected. Refer to SRS-20, "
SRS Operation
Check" .
LHIA0034E
LHIA0035E
LHIA0036E
WGIA0038E
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
TF-29
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Flickering pattern or flick-
ering conditionMalfunction Check items
2 Rear revolution sensor circuit is shorted or open.Refer to AT- 11 2 , "
DTC P0720 VEHI-
CLE SPEED SENSOR A/T (REVO-
LUTION SENSOR)" .
3 4WD solenoid valve circuit is shorted or open.Refer to TF-60, "
Diagnostic Proce-
dure" .
42-4WD shift solenoid valve circuit is shorted or 2WD switch of
4WD shift switch is shorted.Refer to TF-62, "
Diagnostic Proce-
dure" .
5 Transfer motor relay circuit is shorted or open.Refer to TF-64, "
Diagnostic Proce-
dure" .
6If unexpected signal is detected because of ABS wheel sensor
malfunction or communications error within the vehicle.Refer to BRC-38, "
Wheel Sensor
System Inspection" .
7 When malfunction in CAN communication system is detected.Refer to LAN-5, "
CAN COMMUNICA-
TION" .
8 A/D converter of transfer control unit functions improperly.Refer to EC-351, "
DTC P0605 ECM"
.
9 Transfer fluid temperature sensor circuit is open.Refer to TF-66, "
Diagnostic Proce-
dure" .
10 Neutral-4LO switch circuit is shorted or open.Refer to TF-69, "
Diagnostic Proce-
dure" .
112-4WD shift solenoid valve circuit, 2WD switch of 4WD shift
switch circuit or clutch pressure switch circuit is shorted or open.Refer to TF-62, "
Diagnostic Proce-
dure" or TF-72, "Diagnostic Proce-
dure" .
12 Line pressure switch circuit is shorted or open.Refer to TF-74, "
Diagnostic Proce-
dure" .
13 Engine speed signal circuit is shorted or open.Refer to AT- 11 5 , "
DTC P0725
ENGINE SPEED SIGNAL" .
14 Throttle position sensor circuit is shorted or open.Refer to EC-351, "
DTC P0605 ECM"
.
15 Malfunction in power supply circuit of transfer control unit. Power supply of transfer control unit
16 4WD shift switch circuit is shorted.Refer to TF-62, "
Diagnostic Proce-
dure" .
17 ABS operation signal circuit is shorted.Refer to BRC-54, "
CAN Communica-
tion System Inspection" .
18ATP switch, wait detection switch or neutral-4LO switch circuit is
shorted or open.Refer to TF-69, "
Diagnostic Proce-
dure" .
19Transfer control device actuator motor is malfunctioning. (Mal-
functions are detected when actuator motor fails to operate while
shifting from “4H” to “4LO” or vice versa.)Refer to TF-77, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Proce-
dure" .
20Transfer control device actuator motor arm position sensing
switch is malfunctioning.Refer to TF-80, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Proce-
dure" .
21Transfer control device actuator circuit is shorted or open. (Mal-
functions are detected when motor relay circuit is open/shorted or
relay monitor circuit is open/shorted.)Refer to TF-77, "
Diagnostic Proce-
dure" , TF-80, "Diagnostic Proce-
dure" or TF-82, "Diagnostic
Procedure" .
22If VDC operation signal is being input because of VDC malfunc-
tion or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
23If TCS operation signal is being input because of TCS malfunction
or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
24If unexpected signal is input because of AT PNP switch circuit or
communication error within the vehicle.Refer to AT- 1 0 9 , "
DTC P0705 PARK/
NEUTRAL POSITION SWITCH" .
Repeats flickering every
2 to 5 sec.Circuits that the self-diagnosis covers have no malfunction. —
TF-32
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
Revision: August 20072004 QX56
6. Touch “SELF-DIAG RESULTS” on SELECT DIAG MODE
screen.
7. Self-diagnostic results are displayed.
SELF-DIAGNOSTIC ITEMS
BCIA0031E
Detected items
(Screen terms for CONSULT-II,
“SELF-DIAG RESULT” mode)Malfunction is detected when... Check items
Revolution sensor (rear)
(VHCL SPEED SEN·RR)
Signal from vehicle speed sensor 1 (installed on A/T) is
not input due to open circuit.
Improper signal is input while driving.Refer to AT- 11 2 , "
DTC P0720
VEHICLE SPEED SENSOR A/T
(REVOLUTION SENSOR)" .
4WD solenoid valve
(DUTY SOLENOID)
Proper voltage is not applied to solenoid valve due to
open or short circuit.Refer to TF-60, "
Diagnostic Proce-
dure" .
2-4WD shift solenoid valve
(2-4WD SOLENOID)Refer to TF-62, "
Diagnostic Proce-
dure" .
Tran s fe r mo to r re lay
(MOTOR RELAY)
Motor does not operate properly due to open or short cir-
cuit in transfer motor or motor relay.Refer to TF-64, "Diagnostic Proce-
dure" .
Transfer fluid temperature sensor
(FLUID TEMP SENSOR)
Signal voltage from fluid temperature sensor is abnor-
mally high (T/F fluid temperature is abnormally low)
while driving.Refer to TF-66, "Diagnostic Proce-
dure" .
Neutral-4LO switch
(N POSI SW TF)
Improper signal is input while driving.Refer to TF-69, "Diagnostic Proce-
dure" .
Clutch pressure
(CLUTCH PRESSURE)
Improper signal is input due to open or short circuit.
Malfunction occurs in clutch pressure hydraulic circuit.(*1) Refer to TF-72, "
Diagnostic
Procedure" .
Line pressure
(LINE PRESSURE)
Improper signal is input due to open or short circuit.
Malfunction occurs in line pressure hydraulic circuit.(*1) Refer to TF-74, "
Diagnostic
Procedure" .
Engine speed signal (Note 1)
(ENGINE SPEED SIG)
Engine speed is abnormally low while driving.Refer to AT- 11 5 , "DTC P0725
ENGINE SPEED SIGNAL" .
Throttle position sensor
(THRTL POSI SEN)
Signal voltage from throttle position sensor is abnormally
high.
Signal voltage from throttle position sensor is abnormally
low when closed throttle position switch is OFF.Refer to EC-351, "
DTC P0605
ECM" .
Transfer control unit (ADC)
C/U (ADC)/THRTL SEN
Power supply voltage for A/D converter system of trans-
fer control unit is malfunctioning.Refer to EC-351, "DTC P0605
ECM" .
Battery voltage (Note 1)
(BATTERY VOLTAGE)
Power supply voltage for transfer control unit is abnor-
mally low while driving.Refer to TF-18, "Wiring Diagram —
T/F —" .
4WD shift switch
(4WD MODE SW)
More than two switch inputs are simultaneously detected
due to short circuit of 4WD shift switch.Refer to TF-62, "Diagnostic Proce-
dure" .
ABS operation signal (Note 4)
(ABS OPER SIGNAL)
When a malfunction signal due to disconnection or
shorting is detected.
When a defect signal is entered from the ABS control
unit.Refer to BRC-54, "
CAN Communi-
cation System Inspection" .
Wait detection switch (Note 2)
(WAIT DETECT SWITCH)
Improper signal is input due to open or short circuit.(*2) Refer to TF-69, "Diagnostic
Procedure" .
ON BOARD DIAGNOSTIC SYSTEM DESCRIPTION
TF-33
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Revision: August 20072004 QX56
Note 1: When a malfunction occurs, it is only displayed and not stored in the memory.
Note 2: When the wait detection switch has been properly fixed, malfunction information is erased from the memory.
Note 3: If 4WD shift switch is left between 4H and 4LO for a while, this indication may be displayed.
(*1): If the malfunction is detected only while driving in reverse, check the continuity of “R” position on A/T PNP switch. When there is
nothing wrong with the electrical system, check the hydraulic system.
(*2): If a revolution sensor malfunction is detected at the same time, check the revolution sensor circuit first.
Note 4: When this malfunction is detected with the ABS warning lamp off, first check for disconnection or shorting in the harness
between the transfer control unit and the ABS control unit.
Note 5: When several systems including CAN communication system indicate malfunctions, perform diagnosis of the CAN communica-
tion first.Shift actuator abnormal
(SHIFT ACT)Transfer control device actuator motor is malfunctioning.
(Malfunctions are detected when actuator motor fails to
operate while shifting from “4H” to “4LO” or vice versa.) Refer to TF-77, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Pro-
cedure" .
Shift actuator position switch
abnormal
(SHIFT ACT P/S)Transfer control device actuator motor arm position sens-
ing switch is malfunctioning.Refer to TF-80, "
Diagnostic Proce-
dure" or TF-82, "Diagnostic Pro-
cedure" .
Shift actuator circuit abnormal
(SHIFT ACT CIR)Transfer control device actuator circuit is shorted or open.
(Malfunctions are detected when motor relay circuit is
open/shorted or relay monitor circuit is open/shorted.)Refer to TF-77, "
Diagnostic Proce-
dure" , TF-80, "Diagnostic Proce-
dure"TF-82, "Diagnostic
Procedure" .
Memory power supply stop
Due to removal of battery which cuts off power supply to
transfer control unit, self-diagnosis memory function is
suspended.Refer to TF-76, "Diagnostic Proce-
dure" .
Transfer control unit (RAM)
[CONTROL UNIT (RAM)]
Malfunction is detected in the memory (RAM) system of
transfer control unit.—
Transfer control unit (ROM)
[CONTROL UNIT (ROM)]
Malfunction is detected in the memory (ROM) system of
transfer control unit.—
Transfer control unit (EEPROM)
[CONTROL UNIT (EEPROM)]
Malfunction is detected in the memory (EEPROM) sys-
tem of transfer control unit.—
Longitudinal G-sensor Displayed, but do not use. —
ABS VHL SPD SEN
ABS vehicle speed sensor signal is not input due to an
open circuit.
An unexpected signal is input when vehicle is being
driven.Refer to ABS vehicle speed sensor
diagnosis.
STEERING ANGLE SENSOR Displayed, but do not use. —
VDC OPER SIGIf VDC operation signal is being input because of VDC
malfunction or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
TCS OPER SIGIf TCS operation signal is being input because of TCS mal-
function or communication error within the vehicle.Refer to BRC-40, "
ABS/TCS/VDC
Control Unit Inspection" .
CAN COMM (Note 5) Malfunction is detected in CAN communication.Refer to LAN-5, "
CAN COMMUNI-
CATION" .
A/T POSITION SIGNALWhen AT PNP switch circuit is malfunction or communica-
tion error between the vehiclesRefer to AT-109, "
DTC P0705
PARK/NEUTRAL POSITION
SWITCH" . Detected items
(Screen terms for CONSULT-II,
“SELF-DIAG RESULT” mode)Malfunction is detected when... Check items