BL-116
AUTOMATIC BACK DOOR SYSTEM
Revision: August 20072004 QX56
4. Using the inside emergency release lever, open the back door.
5. Have an assistant press and hold the back door handle switch.
6. While the assistant continues to hold the back door handle switch, turn ignition switch ON (DO NOT start
engine).
7. After approximately 5 seconds, the back door warning chime will sound for 0.5 seconds.
8. Release the back door handle switch.
9. Within 8 seconds of the back door warning chime sounding, press the power liftgate switch 5 times in
rapid succession.
10. After approximately 5 seconds, the back door warning chime will sound for 1 second.
11. Release the power liftgate switch.
12. Immediately close the back door manually.
13. Press and release the power liftgate switch to activate operating check mode.
Self-diagnosis results are indicated by the back door warning chime.
Turn ignition switch OFF to end input signal check mode.
Diagnosis ChartEIS002T1
Back door warning chime order Back door warning chime length
Start self-diagnosis1.5 seconds
OK NG
1. Operating conditions diagnosis 0.5 seconds 0.2 seconds
2. Back door encoder diagnosis 0.5 seconds 0.2 seconds
3. Back door clutch diagnosis 0.5 seconds 0.2 seconds
4. Back door motor diagnosis 0.5 seconds 0.2 seconds
5. Cinch latch motor diagnosis 0.5 seconds 0.2 seconds
Restart self-diagnosis 1.5 seconds
Item NG Result Refer to
1. Operating conditions diagnosis resultOne of the following operating conditions no
longer met: ignition switch ON, back door
close switch (CANCEL) ON, A/T selector lever
in P position—
2. Back door encoder diagnosis resultSensor diagnosis/short, pulse signal, pulse
signal directionBL-117
3. Back door clutch diagnosis result Back door clutch does not operateBL-124
4. Back door motor diagnosis resultBack door motor does not operate (no operat-
ing current)BL-117
5. Cinch latch motor diagnosis resultCinch latch motor does not operate (no oper-
ating current)BL-128
Symptom Suspect systems Refer to
Automatic operations are not executed from the back door fully
closed or fully open position.
(Auto closure operates normally.)Power liftgate switch system inspectionBL-118
Park switch —
Power window serial linkBL-114
Pinch strip system inspectionBL-122
Automatic operations are not carried out together with open/close
operations.
(Manual operations are normal.)Power liftgate switch system inspectionBL-118Back door close switch system inspectionBL-120
Auto back door power supply and ground cir-
cuit system inspection.BL-117
The auto closure function does not operate.
(Stops at the halfway position for auto closing operations.)Pinch strip system inspectionBL-122
BL-176
BODY REPAIR
Revision: August 20072004 QX56
DESCRIPTION
All dimensions indicated in the figures are actual.
When using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge
itself to make sure there is no free play.
When a measuring tape is used, check to be sure there is no elongation, twisting or bending.
Measurements should be taken at the center of the mounting holes.
An asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value.
The coordinates of the measurement points are the distances measured from the standard line of "X", "Y"
and "Z".
LIIA1506E
BR-18
BRAKE BOOSTER
Revision: August 20072004 QX56
Removal and InstallationEFS003PK
REMOVAL
CAUTION:
Be careful not to deform or bend brake piping while removing and installing brake booster.
Replace clevis pin if it is damaged.
Be careful not to damage brake booster stud bolt threads. If brake booster is tilted or inclined dur-
ing installation, dash panel may damage the threads.
Attach the check valve in the correct direction.
1. Remove engine room cover with power tool. Refer to EM-11, "
Removal and Installation" .
2. Remove engine air duct assembly. Refer to EM-14, "
Removal and Installation" .
3. Remove brake piping from brake master cylinder.
4. Remove brake master cylinder. Refer to BR-15, "
Removal and Installation" .
5. Remove vacuum hose from brake booster. Refer to BR-20, "
VACUUM LINES" .
6. Disconnect active boost and delta stroke sensor harness connectors from brake booster assembly.
7. Remove brake pedal attachment snap pin and clevis pin from inside the vehicle.
8. Remove nuts on brake booster and brake pedal assembly.
9. Remove brake booster assembly from dash panel.
INSPECTION AFTER REMOVAL
Output Rod Length Inspection
1. Using a handy vacuum pump, apply a vacuum of – 66.7 kPa (–
500 mmHg, –19.69 inHg) to brake booster.
2. Check output rod length.
1. Reservoir tank 2. Brake master cylinder 3. Gasket
4. Brake pedal 5. Lock nut 6. Spacer block
7. Brake booster 8. Active booster 9. Delta stroke sensor
WFIA0233E
Standard dimension when
vacuum – 66.7 kPa (– 500
mmHg, – 19.69 inHg): 15.6 − 15.9 mm
(0.614 − 0.626 in)
SBR2 08 E
BRAKE BOOSTER
BR-19
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Revision: August 20072004 QX56
INSTALLATION
1. Loosen lock nut to adjust input rod length so that the length B (in
the figure) satisfies the specified value.
2. After adjusting “B”, temporarily tighten lock nut and install
booster assembly to the vehicle.
Install a gaskets and spacer block between booster assembly
and the dash panel.
3. Connect brake pedal with clevis of input rod.
4. Install pedal bracket mounting nuts and tighten them to the
specified torque.
5. Install brake piping from brake master cylinder to ABS actuator. Refer to BR-12, "
Hydraulic Circuit" .
6. Connect active boost and delta stroke sensor harness connectors to brake booster assembly.
7. Connect vacuum hose to brake booster.
8. Install master cylinder to booster assembly. Refer to BR-18, "
Removal and Installation" .
9. Adjust the height and play of brake pedal.
10. Tighten lock nut of input rod to the specified torque.
11. Install engine air duct assembly. Refer to EM-14, "
Removal and Installation" .
12. Install engine room cover with power tool. Refer to EM-11, "
Removal and Installation" .
13. Refill with new brake fluid and bleed air. Refer to BR-11, "
Bleeding Brake System" . Length “B” : 125 mm (4.92 in)
SGIA0060E
BR-32
SERVICE DATA AND SPECIFICATIONS (SDS)
Revision: August 20072004 QX56
SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
General SpecificationsEFS003PX
Unit: mm (in)
Brake PedalEFS003PY
Unit: mm (in)
Brake BoosterEFS003PZ
Unit: mm (in)
Check ValveEFS003Q0
Unit: kPa (mmHg, inHg)
Front Disc BrakeEFS003Q1
Unit: mm (in) Front brake Brake model CLZ31VC
Rotor outer diameter × thickness 320 × 26 (12.60 × 1.02)
Pad Length × width × thickness 111.0 × 73.5 × 9.5 (4.73 × 2.894 × 0.374)
Cylinder bore diameter 51 (2.01)
Rear brake Brake model AD14VE
Rotor outer diameter × thickness 320 × 14 (12.60 × 0.55)
Pad Length × width × thickness 83.0 × 33.0 × 8.5 (3.268 × 1.299 × 0.335)
Cylinder bore diameter 48 (1.89)
Control valve Valve model Electric brake force distribution
Brake booster Booster model C215T
Diaphragm diameter 215 (8.46)
Recommended brake fluidRefer to MA-10, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Brake pedal height (from dash lower panel top surface) 182.3 − 192.3 (7.18 − 7.57)
Depressed pedal height [under a force of 490 N (50 kg, 110 lb)
with engine running]More than 90.3 (3.55)
Clearance between stopper rubber and the threaded end of stop
lamp switch 0.74 − 1.96 (0.029 − 0.077)
Pedal play3 − 11 (0.12 − 0.43)
Input rod installation standard dimension 15.6 − 15.9 (0.614 − 0.626)
Vacuum leakage
[at vacuum of – 66.7 (– 500, – 19.69)]Within 1.3 kPa (10 mmHg, 0.39 inHg) of vacuum for 15 seconds
Brake modelCLZ31VC
Brake padStandard thickness (new) 11.88 (0.468)
Repair limit thickness 1.0 (0.039)
Disc rotorStandard thickness (new) 26.0 (1.024)
Repair limit thickness 24.5 (0.965)
Maximum uneven wear (measured at 8 positions) 0.015 (0.0006)
Runout limit (with it attached to the vehicle) 0.04 (0.0016)
EC-26Revision: August 2007
ENGINE CONTROL SYSTEM
2004 QX56
Multiport Fuel Injection (MFI) SystemUBS00GZE
INPUT/OUTPUT SIGNAL CHART
*1: This sensor is not used to control the engine system under normal conditions.
*2: This signal is sent to the ECM through CAN communication line.
*3: ECM determines the start signal status by the signals of engine speed and battery voltage.
SYSTEM DESCRIPTION
The amount of fuel injected from the fuel injector is determined by the ECM. The ECM controls the length of
time the valve remains open (injection pulse duration). The amount of fuel injected is a program value in the
ECM memory. The program value is preset by engine operating conditions. These conditions are determined
by input signals (for engine speed and intake air) from both the crankshaft position sensor (POS), camshaft
position sensor (PHASE) and the mass air flow sensor.
VARIOUS FUEL INJECTION INCREASE/DECREASE COMPENSATION
In addition, the amount of fuel injected is compensated to improve engine performance under various operat-
ing conditions as listed below.
During warm-up
When starting the engine
During acceleration
Hot-engine operation
When selector lever is changed from N to D
High-load, high-speed operation
During deceleration
During high engine speed operation
Sensor Input signal to ECM ECM function Actuator
Crankshaft position sensor (POS)
Engine speed*
3
Piston position
Fuel injection
& mixture ratio
controlFuel injector Camshaft position sensor (PHASE)
Mass air flow sensor Amount of intake air
Engine coolant temperature sensor Engine coolant temperature
A/F sensor 1 Density of oxygen in exhaust gas
Throttle position sensor Throttle position
Accelerator pedal position sensor Accelerator pedal position
Park/neutral position (PNP) switch Gear position
Knock sensor Engine knocking condition
Battery
Battery voltage*
3
Power steering pressure sensor Power steering operation
Heated oxygen sensor 2*
1Density of oxygen in exhaust gas
ABS actuator and electric unit (control unit)*
2VDC/TCS operation command
Air conditioner switch*
2Air conditioner operation
Wheel sensor*
2Vehicle speed
EC-66Revision: August 2007
ON BOARD DIAGNOSTIC (OBD) SYSTEM
2004 QX56
A particular trouble code can be identified by the number of four-digit numeral flashes. The “zero” is indicated
by the number of ten flashes. The length of time the 1,000th-digit numeral flashes on and off is 1.2 seconds
consisting of an ON (0.6-second) - OFF (0.6-second) cycle.
The 100th-digit numeral and lower digit numerals consist of a 0.3-second ON and 0.3-second OFF cycle.
A change from one digit numeral to another occurs at an interval of 1.0-second OFF. In other words, the later
numeral appears on the display 1.3 seconds after the former numeral has disappeared.
A change from one trouble code to another occurs at an interval of 1.8-second OFF.
In this way, all the detected malfunctions are classified by their DTC numbers. The DTC 0000 refers to no mal-
function. (See EC-8, "
INDEX FOR DTC" )
How to Erase Diagnostic Test Mode II (Self-diagnostic Results)
The DTC can be erased from the back up memory in the ECM by depressing accelerator pedal. Refer to EC-
66, "How to Erase Diagnostic Test Mode II (Self-diagnostic Results)" .
If the battery is disconnected, the DTC will be lost from the backup memory within 24 hours.
Be careful not to erase the stored memory before starting trouble diagnoses.
OBD System Operation ChartUBS00GZV
RELATIONSHIP BETWEEN MIL, 1ST TRIP DTC, DTC, AND DETECTABLE ITEMS
When a malfunction is detected for the first time, the 1st trip DTC and the 1st trip freeze frame data are
stored in the ECM memory.
When the same malfunction is detected in two consecutive trips, the DTC and the freeze frame data are
stored in the ECM memory, and the MIL will come on. For details, refer to EC-49, "
Tw o Tr ip D e t e c t i o n
Logic" .
The MIL will go off after the vehicle is driven 3 times with no malfunction. The drive is counted only when
the recorded driving pattern is met (as stored in the ECM). If another malfunction occurs while counting,
the counter will reset.
The DTC and the freeze frame data will be stored until the vehicle is driven 40 times (driving pattern A)
without the same malfunction recurring (except for Misfire and Fuel Injection System). For Misfire and
Fuel Injection System, the DTC and freeze frame data will be stored until the vehicle is driven 80 times
(driving pattern C) without the same malfunction recurring. The “TIME” in “SELF-DIAGNOSTIC
RESULTS” mode of CONSULT-II will count the number of times the vehicle is driven.
The 1st trip DTC is not displayed when the self-diagnosis results in OK for the 2nd trip.
SUMMARY CHART
For details about patterns B and C under “Fuel Injection System” and “Misfire”, see EC-68 .
For details about patterns A and B under “Other”, see EC-70
.
*1: Clear timing is at the moment OK is detected.
*2: Clear timing is when the same malfunction is detected in the 2nd trip.Items Fuel Injection System Misfire Other
MIL (goes off) 3 (pattern B) 3 (pattern B) 3 (pattern B)
DTC, Freeze Frame Data (no
display)80 (pattern C) 80 (pattern C) 40 (pattern A)
1st Trip DTC (clear) 1 (pattern C), *1 1 (pattern C), *1 1 (pattern B)
1st Trip Freeze Frame Data
(clear)*1, *2 *1, *2 1 (pattern B)
INJECTOR CIRCUIT
EC-595
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EC
Revision: August 20072004 QX56
INJECTOR CIRCUITPFP:16600
Component DescriptionUBS00HD5
The fuel injector is a small, precise solenoid valve. When the ECM
supplies a ground to the injector circuit, the coil in the injector is
energized. The energized coil pulls the needle valve back and allows
fuel to flow through the injector into the intake manifold. The amount
of fuel injected depends upon the injection pulse duration. Pulse
duration is the length of time the injector remains open. The ECM
controls the injection pulse duration based on engine fuel needs.
CONSULT-II Reference Value in Data Monitor ModeUBS00HD6
Specification data are reference values.
SEF 3 75 Z
MONITOR ITEM CONDITION SPECIFICATION
B/FUEL SCHDL
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle 3.0 - 4.2 msec
2,000 rpm 3.0 - 4.2 msec
INJ PULSE-B1
INJ PULSE-B2
Engine: After warming up
Air conditioner switch: OFF
Shift lever: N
No loadIdle 2.0 - 2.8 msec
2,000 rpm 1.9 - 2.9 msec