REFRIGERANT LINES
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Revision: 2004 November 2004 FX35/FX45
CHECKING PROCEDURE
To prevent inaccurate or false readings, make sure there is no refrigerant vapor, shop chemicals, or cigarette
smoke in the vicinity of the vehicle. Perform the leak test in calm area (low air/wind movement) so that the
leaking refrigerant is not dispersed.
1. Turn engine OFF.
2. Connect a suitable A/C manifold gauge set to the A/C service ports.
3. Check if the A/C refrigerant pressure is at least 345 kPa (3.52 kg/cm
2 , 50 psi) above 16°C (61°F). If less
than specification, recover/evacuate and recharge the system with the specified amount of refrigerant.
NOTE:
At temperatures below 16°C (61°F), leaks may not be detected since the system may not reach 345 kPa
(3.52 kg/cm
2 , 50 psi).
4. Perform the leak test from the high-pressure side (compressor discharge a to evaporator inlet h) to the
low-pressure side [evaporator drain hose i to shaft seal o (VK45DE) or n (VQ35DE)]. Refer to ATC-139,
"Components" . Perform a leak check for the following areas carefully. Clean the component to be
checked and move the leak detected probe completely around the connection/component.
Compressor
Check the fitting of high- and low-pressure hoses, relief valve and shaft seal.
Liquid tank
Check the refrigerant connection.
Service valves
Check all around the service valves. Ensure service valve caps are secured on the service valves (to pre-
vent leaks).
NOTE:
After removing A/C manifold gauge set from service valves, wipe any residue from valves to prevent any
false readings by leak detector.
Cooling unit (Evaporator)
With engine OFF, turn blower fan on “High” for at least 15 seconds to dissipate any refrigerant trace in the
cooling unit. Wait a minimum of 10 minutes accumulation time (refer to the manufacturer′s recommended
procedure for actual wait time) before inserting the leak detector probe into the drain hose.
Keep the probe inserted for at least 10 seconds. Use caution not to contaminate the probe tip with water
or dirt that may be in the drain hose.
5. If a leak detector detects a leak, verify at least once by blowing compressed air into area of suspected
leak, then repeat check as outlined above.
6. Do not stop when one leak is found. Continue to check for additional leaks at all system components.
If no leaks are found, perform steps 7-10.
7. Start engine.
8. Set the heater A/C control as follows;
a. A/C switch: ON
b. Face mode
c. Intake position: Recirculation
d. Max cold temperature
e. Fan speed: High
9. Run engine at 1,500 rpm for at least 2 minutes.
10. Turn engine off and perform leak check again following steps 4 through 6 above.
AV-2Revision: 2004 November 2004 FX35/FX45Antenna Amp. Inspection ....................................... 51
Location of Antenna ................................................ 52
Window Antenna Repair ......................................... 52
CHECK ELEMENT .............................................. 52
Removal and Installation of Roof Antenna ............. 54
REMOVAL ........................................................... 54
INSTALLATION .................................................... 54
INTEGRATED DISPLAY SYSTEM ............................ 55
System Description ................................................. 55
A/C AND AV SWITCH SYSTEM .......................... 55
PRECAUTION OF LCD MONITOR ..................... 55
POWER SUPPLY AND GROUND ....................... 55
DRIVE COMPUTER ............................................ 56
E/M SWITCH ....................................................... 57
SETTING SCREEN ............................................. 58
WARNING INDICATIONS ................................... 59
AV COMMUNICATION LINE ............................... 59
CAN Communication System Description .............. 60
CAN Communication Unit ....................................... 61
Component Parts and Harness Connector Location ... 61
Schematic ............................................................... 62
Wiring Diagram — INF/D — ................................... 63
Schematic ............................................................... 68
Wiring Diagram — COMM — ................................. 69
Terminals and Reference Value for Display Unit .... 72
Terminals and Reference Value for A/C and AV
Switch ..................................................................... 73
On Board Self-Diagnosis Function ......................... 74
DESCRIPTION .................................................... 74
DIAGNOSIS ITEM ............................................... 74
Self-Diagnosis Mode .............................................. 74
OPERATION PROCEDURES ............................. 74
NETWORK CHECK ............................................. 75
PARTS CHECK ................................................... 76
HVAC DETAIL SCREEN ...................................... 76
VERSION CHECK ............................................... 76
CAN DIAG MNTR (CAN DIAG MONITOR) ......... 76
A/C and AV Switch Self-Diagnosis Function ........... 77
STARTING THE SELF-DIAGNOSIS MODE ........ 77
DIAGNOSIS FUNCTION ..................................... 77
EXITING THE SELF-DIAGNOSIS MODE ........... 77
Trouble Diagnosis Chart by Symptom .................... 78
Power Supply and Ground Circuit Check for Display
Unit ......................................................................... 79
Power Supply and Ground Circuit Check for A/C and
AV Switch ................................................................ 80
Vehicle Speed Signal Inspection ............................ 80
Illumination Signal Inspection ................................. 81
Ignition Signal Inspection ........................................ 82
Audio Communication Line Inspection ................... 82
A/C and AV Switch Does Not Operate .................... 84
CAN Communication Line Inspection ..................... 85
Audio Steering Wheel Switch Inspection ................ 85
Removal and Installation of Display ........................ 87
REMOVAL ........................................................... 87
INSTALLATION .................................................... 87
Removal and Installation of A/C and AV Switch ..... 87
NAVIGATION SYSTEM ............................................. 88
System Description ................................................. 88TRAVEL DISTANCE ............................................ 88
TRAVEL DIRECTION .......................................... 88
MAP-MATCHING ................................................. 88
GPS (GLOBAL POSITIONING SYSTEM) .......... 89
COMPONENT DESCRIPTION ............................ 90
BIRDVIEW™ ........................................................ 90
MAP DISPLAY ..................................................... 91
FUNCTION OF CENTER SWITCH ..................... 92
“VIEW” MODE ...................................................... 98
“HEADING” MODE .............................................. 99
“NEARBY DISPLAY ICONS” MODE .................... 99
“SAVE CURRENT LOCATION” MODE ................ 99
“ADJUST CURRENT LOCATION” MODE ........... 99
“AUTO RE-ROUTE” MODE ...............................100
“AVOID AREA SETTING” MODE ......................100
“CLEAR MEMORY” MODE ................................100
“EDIT ADDRESS BOOK” MODE .......................101
“GPS INFORMATION” MODE ...........................101
“QUICK STOP CUSTOMER SETTING” MODE .101
“SET AVERAGE SPEED” MODE ......................101
“TRACKING” MODE ..........................................102
GUIDANCE VOLUME ........................................102
DISPLAY WITH PUSHED “TRIP” BUTTON .......102
TRIP 1 OR TRIP 2 .............................................103
FUEL ECONOMY ..............................................103
MAINTENANCE .................................................103
ENGINE OIL OR TIRE ROTATION ....................103
TIRE PRESSURE ..............................................104
WARNING INDICATIONS ..................................104
CAN Communication System Description ............105
CAN Communication Unit .....................................105
Component Parts Location and Harness Connector
Location ................................................................105
Schematic—NAVI— ..............................................106
Wiring Diagram —NAVI— .....................................107
Schematic — COMM — ........................................115
Wiring Diagram — COMM — ................................116
Terminals and Reference Value for NAVI Control
Unit ........................................................................121
Terminals and Reference Value for Display Control
Unit ........................................................................123
Terminals and Reference Value for Display ..........127
Terminals and Reference Value for A/C and AV
Switch ...................................................................129
On Board Self-Diagnosis Function ........................130
DESCRIPTION ..................................................130
DIAGNOSIS ITEM .............................................130
Self-Diagnosis Mode (DCU) ..................................131
OPERATION PROCEDURE ..............................131
SELF–DIAGNOSIS RESULT .............................133
Self-Diagnosis Mode (NAVI) .................................133
OPERATION PROCEDURE ..............................133
SELF–DIAGNOSIS RESULT .............................135
Confirmation/Adjustment Mode .............................136
OPERATION PROCEDURE ..............................136
DISPLAY DIAGNOSIS .......................................136
VEHICLE SIGNALS ...........................................137
AUTO CLIMATE CONTROL ..............................137
NAVIGATION .....................................................138
AUDIO
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A/C and AV Switch Self-Diagnosis FunctionAKS00BMP
It can check ON/OFF operation of each switch in the A/C and AV switch and diagnose the input signals to the
audio steering wheel switch.
STARTING THE SELF-DIAGNOSIS MODE
1. Turn ignition switch from OFF to ACC.
2. Within 10 seconds press and hold the switches “MUTE/II ” and
“PREV ” simultaneously for 3 seconds.
DIAGNOSIS FUNCTION
The following are checked:
All the indicators (LED) in the A/C and AV switch.
Continuity of the switches by sounding the buzzer when the A/C and AV switch is pressed.
Continuity of harness between A/C and AV switch and audio steering wheel switch.
EXITING THE SELF-DIAGNOSIS MODE
Turn ignition switch OFF.
Trouble DiagnosisAKS00BMQ
The majority of the audio malfunctions are the result of outside causes (bad CD/cassette, electromagnetic
interference, etc.). Check the symptoms below to diagnose the malfunction.
MALFUNCTION WITH RADIO, TAPE AND CD (BASE SYSTEM)
Make sure that operation excepting audio system can be done with A/C and AV switch. If not, refer AV- 8 4 , "A/
C and AV Switch Does Not Operate" to repair malfunctioning parts.
SKIA4972E
Symptom Check item
Inoperative
Audio unit power supply circuit. Refer to AV- 3 9 , "Power Supply Circuit
Inspection" .
Audio communication line (With out navigation system). Refer to , AV- 8 2 ,
"Audio Communication Line Inspection" .
Audio communication line (With navigation system). Refer to AV-131, "Self-
Diagnosis Mode (DCU)" .
A/C and AV switch. Refer to AV-41, "A/C and AV Switch Inspection" .
Audio unit
Audio steering wheel switch dose not operate
Audio steering wheel switch. Refer to AV- 4 0 , "Audio Steering Wheel Switch
Inspection" .
A/C and AV switch. Refer to AV-41, "A/C and AV Switch Inspection" .
One or several speaker does not sound
Front door speaker
Rear door speaker
Audio unit
Poor sound
Audio unit
Speaker
Noisy
Audio unit
Each electrical equipment
INTEGRATED DISPLAY SYSTEM
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Revision: 2004 November 2004 FX35/FX45
MAINT Switch (Maintenance Switch)
When “MAINT” switch is pressed, display vehicle information screen. As vehicle information, it indicates
engine oil, tire rotation and tire pressure.
Pressing “MAINT” switch once cycles display from engine oil→tire rotation→(tire pressure)Note →display
OFF→engine oil.
NOTE:
For models with low tire pressure warning system.
Engine Oil and Tire Rotation
Operating the joystick left/right, replace distance can be set.
When journey distance is the same as replace distance, alert is
displayed. (SERVICE ALERT setting is ON.)
Selected replace distance is 0 - 7,500 miles (0 - 12,000 km) in
increments of 500 mile (800 km).
Press and hold “TRIP RESET or MAINT” switch for 1.5 seconds
or longer, reset present journey distance.
During driving, cannot change settings.
Tire Pressure
Tire pressure signal is received from low tire pressure warning
control unit via CAN communication.
Tire pressure is displayed.
When FLAT TIRE signal is received from low tire pressure warn-
ing control unit, “FLAT TIRE” is displayed.
E/M SWITCH
When “E/M” (English/Metric) switch is pressed, change the unit as followings.
SKIA5918E
SKIA5919E
UnitUS Mile, °F, M P G
Metric km, °C, l/100km
AV-58
INTEGRATED DISPLAY SYSTEM
Revision: 2004 November 2004 FX35/FX45
SETTING SCREEN
Setting of electric status can be changed by A/C and AV switch. The signal is sent to BCM through display
unit to change vehicle electric system setting.
Display unit is communicating with driver seat control unit.
Pressing “SETTING” switch once cycles display from DISPLAY→LANGUAGE→BEEP SET→SERVICE
ALERT→PERSONALIZED SETTINGS MENU→DISPLAY OFF→DISPLAY.
Using the joystick, setting of each item will become possible.
Adjustable Vehicle Status
NOTE:
Setting in factory shipment is ON.
Setting itemsSetting varia-
tionsInitial
settingOperation
DISPLAY ON/OFF ON It switches displayed/Non-displayed of the screen.
LANGUAGEENGLISH/
FRANCAIS– It switches displayed language.
BEEP SET ON/OFF ONIt selects beep sound ON/OFF during switch operation. How-
ever, even if beep is set OFF, beep for NO OPERATION and
for screen interception are not reset.
SERVICE ALERT ON/OFF OFFIt switches displayed/Non-displayed of alert indication.
When the setting is ON, if engine oil or tire rotation will be
replace distance, alert is displayed.
When the setting is OFF, alert is not displayed.
PERSONALIZED
SETTING MENUSLIDE BACK DR
SEAT ON EXITON/OFF
ON
NoteThe driver’s seat automatically moves back and returns to
the original position for exceptional ease of exit and entry.
(Models with automatic drive positioner.)
LIFT STEERING
WHEEL ON EXITON/OFF
ON
NoteThe steering column automatically tilts up and returns to the
original position for exceptional ease of entry and exit. (Mod-
els with automatic drive positioner.)
REMOTE UNLOCK
DOOR LOGICDR-1ST/ALL DR-1STThis key can switch the unlock doors of the 1st unlocking
operation as follows:
Only the driver side door⇔All the doors
HORN CHIRP WITH
REMOTEON/OFF ONThis key changes the horn chirp mode occurring when press-
ing the LOCK button on the keyfob.
LAMPS FLASH
WITH REMOTEALL/LOCK/
UNLOCK/OFFALLThis key changes the hazard indicator flash mode occurring
when pressing the LOCK or UNLOCK button on the keyfob.
AUTO RE-LOCK
TIME5m/1m/OFF 1mThe length of auto door re-lock time can be set. Select the
“Auto Re-Lock timer” key, then move the joystick to adjust the
time.
AUTO HEADLAMP
SENSITIVITYLEVEL 1/2/3/4LEVEL
2Automatic light illumination can be set as desired. Select the
“Auto Headlamp Sensitivity” key, then move the joystick to
the left (lower) or right (higher).
AUTO HEADLAMP
OFF DELAYOFF/30/45/60/
90/120/150/
180 SEC45 SECThis key can control how long it takes the automatic turn off
timer to extinguish the headlamps in “AUTO” position. Select
the “Auto Headlamp Off Delay” key, then move the joystick to
the left or right to adjust the timer.
SPEED SENSING
WIPER INTERVALON/OFF ONThis key turns on and off the driving speed dependent inter-
mittent wiper function.
CONFIRM RESET
SETTINGSYES/NO NOWhen this key is selected and turned on using the “ENTER”
button, all settings mode by PERSONALIZED SETTINGS will
return to the initial conditions.
INTEGRATED DISPLAY SYSTEM
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Revision: 2004 November 2004 FX35/FX45
A/C and AV Switch Self-Diagnosis FunctionAKS00BOH
It can check ON/OFF operation of each switch in the A/C and AV switch and diagnose the input signals to the
steering switch (audio).
STARTING THE SELF-DIAGNOSIS MODE
1. Turn ignition switch from OFF to ACC.
2. Within 10 seconds press and hold the switches “MUTE/II ” and
“PREV ” simultaneously for 3 seconds.
DIAGNOSIS FUNCTION
The following are checked:
All the indicators (LED) in the A/C and AV switch.
Continuity of the switches by sounding the buzzer when the A/C and AV switch is pressed.
Continuity of harness between A/C and AV switch and steering switch (audio).
EXITING THE SELF-DIAGNOSIS MODE
Turn ignition switch OFF. Then the self-diagnosis ends.
SKIA4972E
AV-78
INTEGRATED DISPLAY SYSTEM
Revision: 2004 November 2004 FX35/FX45
Trouble Diagnosis Chart by SymptomAKS00BOI
Symptom Check item
No screen is shown.
Display unit power supply and ground circuit. Refer to AV- 7 9 , "Power Supply
and Ground Circuit Check for Display Unit" .
Display unit
Screen does not switch to nighttime mode after the
lighting switch is turned ON.
Illumination signal. Refer to AV-81, "Illumination Signal Inspection" .
Display unit
TRIP and FUEL ECON screen do not appear.
Ignition signal. Refer to AV- 8 2 , "Ignition Signal Inspection" .
Display unit
Trip odometer (DIST) is not added up.
Average vehicle speed (AVG) is not displayed.
Vehicle speed signal. Refer to AV- 8 0 , "Vehicle Speed Signal Inspection" .
Display unit
Average fuel consumption (AVG) is not displayed.
Vehicle speed signal. Refer to AV- 8 0 , "Vehicle Speed Signal Inspection" .
CAN communication line. Refer to AV- 8 5 , "CAN Communication Line Inspec-
tion" .
Display unit
Distance to empty (DTE) is not displayed.
Check if speedometer operates. If it does not operate, go to DI-17, "Vehicle
Speed Signal Inspection" .
Check if fuel gauge operates. If it does not operate, go to DI-20, "Fuel Level
Sensor Signal Inspection 1" .
CAN communication line. Refer to DI-22, "Communication Line Inspection" .
Display unit
Tire pressure is not displayed.
Ignition signal. Refer to AV- 8 2 , "Ignition Signal Inspection" .
Low tire pressure warning control unit. Refer to WT-17, "Self-Diagnosis" .
CAN communication line. Refer to DI-22, "Communication Line Inspection" .
Display unit
Door warning screen does not appear.
Ignition signal. Refer to AV- 8 2 , "Ignition Signal Inspection" .
Vehicle speed signal. Refer to AV- 8 0 , "Vehicle Speed Signal Inspection" .
CAN communication line. Refer to AV- 8 5 , "CAN Communication Line Inspec-
tion" .
Display unit
A/C and AV switch and all switch operation are not
possible.
(Do not start self-diagnosis.)Refer to AV-84, "
A/C and AV Switch Does Not Operate" .
Air conditioner operation is not possible.
A/C and AV switch. Refer to AV-41, "A/C and AV Switch Inspection" .
CAN communication line. Refer to AV- 8 5 , "CAN Communication Line Inspec-
tion" .
INTEGRATED DISPLAY SYSTEM
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3. CHECK AV COMMUNICATION SIGNAL
1. Replace A/C and AV switch.
2. Check A/C and AV switch if it functions normally.
OK or NG
OK >> INSPECTION END
NG >> Replace display unit switch.
CAN Communication Line InspectionAKS00BOQ
1. CHECK MONITOR DESCRIPTION
1. Start display unit self-diagnosis. Refer to AV- 7 4 , "
Self-Diagnosis Mode" .
2. Select “CAN DIAG MNTR”. Refer to AV- 7 6 , "
CAN DIAG MNTR
(CAN DIAG MONITOR)" .
3. Record each item display description (OK/NG/UKNWN) displayed on the following CAN DIAG MONITOR
Check Sheet.
CAN DIAG MONITOR Check Sheet
>> After filling in CAN DIAG MONITOR Check Sheet, go to LAN-4, "
Precautions When Using CON-
SULT-II" .
Audio Steering Wheel Switch InspectionAKS00BOR
1. A/C AND AV SWITCH SELF-DIAGNOSIS FUNCTION
1. Start A/C and AV switch self-diagnosis function. Refer to AV- 3 5 , "
A/C and AV Switch Self-Diagnosis Func-
tion" .
2. Operate audio steering wheel switch.
Does the audio steering wheel switch is operated normally?
YES >> INSPECTION END (System is OK)
NO >> GO TO 2
Diagnosis itemData monitor display description
Normal conditionAbnormal condition
(example)
CANCOMM OK NG
CAN1 OK UNKWN
CAN2 OK UNKWN
CAN3 OK UNKWN
CAN4 OK UNKWN
CAN5 OK UNKWN
CAN6 OK UNKWN
CAN7 OK UNKWN
CAN8 OK UNKWN
CAN9 OK UNKWN
SKIA5927E
Diagnosis item Screen display Diagnosis item Screen display
CANCOMM OK NG CAN5 OK UNKWN
CAN1 OK UNKWN CAN6 OK UNKWN
CAN2 OK UNKWN CAN7 OK UNKWN
CAN3 OK UNKWN CAN8 OK UNKWN
CAN4 OK UNKWN CAN9 OK UNKWN