2004 INFINITI FX35 rack

BL-156
REAR DOOR LOCK
Revision: 2004 November 2004 FX35/FX45
REAR DOOR LOCKPFP:82502
Removal and InstallationAIS004O2
REMOVAL
1. Remove the rear door finisher. Refer to EI-35, "Removal and Installation" .
2. Disconnect the inside handle knob cable and lock knob cable
from the back side of the front door finisher.
3. Remove the rear door sealing, glass and corner piece assembly. Refer to GW-80, "
Removal and Installa-
tion" .
4. Remove door side grommet, and remove outside handle escutcheon bolt (TORX T30) from grommet
hole.
1. Front gasket 2. Outside handle 3. Outside handle escutcheon
4. Rear gasket 5. Outside handle bracket 6. Grommet
7. TORX bolt (T30) 8. Outside handle cable 9. TORX bolts (T30)
10. Door lock assembly 11. Inside handle knob cable 12. Lock knob cable
13. Screw 14. Inside handle
PIIA6027E
PIIA4014E

BL-158
REAR DOOR LOCK
Revision: 2004 November 2004 FX35/FX45
8. Remove the TORX bolt (T30), and remove the outside handle
bracket.
9. While pulling outside handle, slide toward front of vehicle to
remove outside handle bracket.
10. Reach to separate outside handle cable connection.
11. Remove the TORX bolts (T30) of door lock assembly.
12. Disconnect the door lock actuator connector and remove door lock assembly.
INSTALLATION
Install in the reverse order of removal.
CAUTION:
To install each rod, be sure to rotate the rod holder until a click is felt.
PIIA7117E
PIIA3558E
PIIA5059E
PIIA1090E

BODY REPAIR
BL-233
C
D
E
F
G
H
J
K
L
MA
B
BL
Revision: 2004 November2004 FX35/FX45
1. Hoodledge assembly 16. Rear floor rear
2. Upper front hoodledge 17. Rear floor seat belt anchor reinforcement
3. Hoodledge reinforcement 18. Rear floor side
4. Upper hoodledge 19. Spare tire clamp bracket
5. Upper dash extension 20. Front side member
6. Upper dash crossmember assembly 21. Front side member rear reinforcement
7. Upper dash assembly 22. Front side member front extension
8. Front cowl top assembly 23. Front side member closing plate
9. Lower dash 24. Front side member outrigger assembly (RH&LH)
10. Front floor center 25. Front crossmember
11. Front floor 26. 2ND rear crossmember
12. Front floor reinforcement 27. Rear side member assembly
13. Inner sill 28. Rear side member extension
14. Lower rear seat crossmember 29. Rear center crossmember assembly
15. Rear floor front 30. Rear end crossmember assembly

BL-246
BODY REPAIR
Revision: 2004 November2004 FX35/FX45
DESCRIPTION
lAll dimensions indicated in the figures are actual.
lWhen using a tracking gauge, adjust both pointers to equal length. Then check the pointers and gauge
itself to make sure there is no free play.
lWhen a measuring tape is used, check to be sure there is no elongation, twisting or bending.
lMeasurements should be taken at the center of the mounting holes.
lAn asterisk (*) following the value at the measuring point indicates that the measuring point on the other
side is symmetrically the same value.
lThe coordinates of the measurement points are the distances measured from the standard line of²X²,²Y²
and²Z².
PIIA0104E

BL-284
BODY REPAIR
Revision: 2004 November2004 FX35/FX45
SIIA2286E
Change parts
lRear floor rearlSpare tire clamp bracket

BR-6
BRAKE PEDAL
Revision: 2004 November 2004 FX35/FX45
BRAKE PEDALPFP:46501
Inspection and AdjustmentAFS001MT
PLAY AND CLEARANCE BETWEEN BRAKE PEDAL AND FLOOR PANEL WITH PEDAL
DEPRESSED
1. Check brake pedal height from dash lower panel.
2. Adjust height referring to the following specifications.
SFIA1450E
HBrake pedal free height (from dash lower panel
top surface)161.5 − 171.5 mm (6.36 − 6.75 in)
DBrake pedal depressed height [under a force of
490 N (50 kg, 110 lb) with engine running]More than 80 mm (3.15 in)
CClearance between bracket and the threaded end
of stop lamp switch or ASCD cancel switch (or
brake switch)0.74 − 1.96 mm (0.0291−0.0772 in)
A Pedal play 3 − 11 mm (0.12 − 0.43 in)

BR-8
BRAKE PEDAL
Revision: 2004 November 2004 FX35/FX45
REMOVAL
1. Remove front kicking plate (driver side). EI-39, "KICKING PLATE" .
2. Remove dash side finisher (driver side). EI-38, "
DASH SIDE FINISHER" .
3. Remove instrument lower panel (driver side). IP-19, "
INSTRUMENT PASSENGER LOWER PANEL" .
4. Remove steering column assembly. Refer to PS-12, "
Removal and Installation" .
5. Remove stop lamp switch and ASCD cancel switch (or brake switch) from pedal assembly.
6. Remove snap pin and clevis pin from brake booster clevis.
7. Remove mounting nuts and bolts from bracket, and remove
pedal assembly from the vehicle.
INSPECTION AFTER REMOVAL

Check that the rivets in the upper part of brake pedal are not
deformed.

Make sure sub bracket and slide plate are at least 4 mm (0.16
in) apart.

Check brake pedal for bend, damage, and cracks on the welded
parts. Replace the applicable part if a failure is detected.

Check clevis pin and resin stopper for damage and deformation.
If a failure is detected, replace clevis pin.
INSTALLATION
Paying attention to the following items, install in the reverse order of removal.

After installing brake pedal assembly to the vehicle, adjust brake pedal height.
1. Clevis pin 2. Snap pin 3. Brake pedal assembly
4. Stopper rubber 5. Pedal pad 6. ASCD cancel switch (Models with
ASCD)
Brake switch (Models with ACC)
7. Stop lamp switch 8. Clip
SFIA0159E
PFIA0223E
SBR997

BRAKE PIPING AND HOSE
BR-11
C
D
E
G
H
I
J
K
L
MA
B
BR
Revision: 2004 November 2004 FX35/FX45
BRAKE PIPING AND HOSEPFP:46210
Hydraulic CircuitAFS001MY
CAUTION:

All hoses and piping (tubes) must be free from excessive bending, twisting and pulling.

Make sure there is no interference with other parts when turning steering both clockwise and
counterclockwise.

The brake piping is an important safety part. If a brake fluid leak is detected, always disassemble
the parts. Replace applicable part with a new one, if necessary.

Be careful not to splash brake fluid on painted areas; it way cause paint damage. If brake fluid is
splashed on painted areas, wash it away with water immediately.

Do not bend or twist brake hose sharply, or strongly pull it.

When removing components, cover connections so that no dirt, dust, or other foreign matter gets
in.

Refill with new brake fluid “ DOT 3 ”

Do not reuse drained brake fluid.
Removal and Installation of Front Brake Piping and Brake Hose AFS001MZ
REMOVAL
1. Drain brake fluid. Refer to BR-9, "Drain and Refill" .
2. Using a flare nut wrench, remove brake tube from brake hose.
3. Remove union bolt and remove brake hose from caliper assembly.
4. Remove lock plate and remove brake hose from the vehicle.
INSTALLATION
1. Install brake hose by aligning with the protrusion on caliper
assembly, and tighten union bolt to the specified torque.
NOTE:
Do not reuse copper washer.
2. Install brake hose to brake tube, partially tighten flare nut as far
as possible by hand, then secure it to bracket with lock plate.
3. Using a flare nut wrench, tighten flare nut to the specified
torque.
4. Refill brake fluid and bleed air. Refer to BR-10, "
Bleeding Brake
System" .
SFIA1941E
SFIA1204E