FAX-22
[AWD]
FRONT DRIVE SHAFT
Revision: 2004 November 2004 FX35/FX45
7. Install boot securely into grooves (indicated by * marks) shown
in the figure.
CAUTION:
If there is grease on boot mounting surfaces (indicated by*
marks) of shaft and housing, boot may come off. Remove
all grease from surfaces.
8. Make sure boot installation length “L” is the length indicated
below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Bleed air from boot to prevent boot deformation.
CAUTION:
Boot may break if boot installation length is less than standard value.
Take care not to touch the tip of screwdriver to inside surface of boot.
9. Install new larger and smaller boot bands securely with a suit-
able tool.
NOTE:
Discard old boot band; replace with new ones.
Secure boot bands so that dimension “M” shown bellow right
satisfies the following:
10. After installing housing and shaft, rotate boot to check whether
or not the actual position is correct. If boot position is not correct,
secure boot with new boot bands again.
11. Install circular clip.
NOTE:
Discard old circular clip; replace with new one.
Wheel Side
1. Insert the amount grease (Nissan genuine grease or equivalent)
into joint sub-assembly serration hole until grease begins to
ooze from ball groove and serration hole. After inserting grease,
use a shop cloth to wipe off old grease that has oozed out.Boot installation Length “L ”:
157.8 − 159.8 mm (6.21 − 6.29 in)
SDIA1737E
RAC1133D
Large diameter side : 3.0 mm (0.118 in)
Small diameter side : 2.0 mm (0.079 in)
DSF0047D
SDIA1127E
FRONT DRIVE SHAFT
FAX-23
[AWD]
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Revision: 2004 November 2004 FX35/FX45
2. Wind serrated part of shaft with tape. Install boot band and boot
to shaft. Be careful not to damage boot.
NOTE:
Discard old boot band and boot; replace with new ones.
3. Remove protective tape wound around serrated part of shaft.
4. Attach circular clip to shaft. At this time, circular clip must fit
securely into shaft groove. Attach nut to joint sub-assembly.
Use a wooden hammer to press-fit.
NOTE:
Discard old circular clip; replace with new one.
5. Insert the specified amount of grease (Nissan genuine grease or
equivalent) listed below into boot from large end of boot.
6. Install boot securely into grooves (indicated by * marks) shown
in the figure.
CAUTION:
If there is grease on boot mounting surfaces (indicated by*
marks) of shaft and housing of joint sub-assembly, boot
may come off. Remove all grease from surfaces.
7. Make sure boot installation length “L” is the length indicated
below. Insert a flat-bladed screwdriver or similar tool into smaller
side of boot. Bleed air from boot to prevent boot deformation.
CAUTION:
Boot may brake if boot installation length is less than standard value.
Be careful that screwdriver tip does not contact inside surface of boot.
8. Install new larger and smaller boot bands securely with a suit-
able tool.
NOTE:
Discard old boot band; replace with new ones.
SFA800
Grease amount : 95 − 11 5 g ( 3 . 3 5 − 4.06 oz)
RAC0049D
Boot installation length “L” : 136 mm (5.35 in) SDIA1736E
RAC1133D
SERVICE DATA
FAX-25
[AWD]
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Revision: 2004 November 2004 FX35/FX45
SERVICE DATAPFP:00030
Wheel BearingADS000OR
Drive ShaftADS000OS
Tightening TorqueADS000OT
Axial end play 0.05 mm (0.002 in) or less
Joint type (Wheel side) (Transaxle side)
Grease quantity 95 − 115 g (3.35 − 4.06 oz)95 − 105 g (3.35 − 3.70 oz) (LH side)
11 3 − 123 g (3.99 − 4.34 oz) (RH side)
Boots installed length 136 mm (5.35 in)95 − 97 mm (3.74 − 3.82 in) (LH side)
157.8 − 159.8 mm (6.21 − 6.29 in) (RH side)
Drive shaft - Side flange 44.5 N·m (4.5 kg-m, 33 lb)
Hub lock nut 275 N·m (28 kg-m, 203 lb)
FUEL TANK
FL-11
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Revision: 2004 November 2004 FX35/FX45
9. Disconnect fuel filler hose, vent hose and EVAP hoses at fuel
tank side.
10. Remove fuel tank mounting band bolts while supporting fuel
tank.
11. Remove fuel tank.
INSTALLATION
Note the following, and install in the reverse order of removal.
Surely clamp fuel hoses and insert hose to the length below.
Be sure hose clamp is not placed on swelled area of fuel tube.
Tighten clamps of fuel filler hose so that the remaining length of screw thread becomes 8 to12 mm (0.31
to 0.47 in) on tank side and 5.7 to 9.7 mm (0.224 to 0.382 in) on fuel filler tube side.
To connect quick connector, refer to FL-7, "Quick Connector" .
INSPECTION AFTER INSTALLATION
Use the following procedure to check for fuel leaks.
1. Turn ignition switch “ON” (with engine stopped), and check connections for leakage by applying fuel pres-
sure to fuel piping.
2. Start engine and check for fuel leaks at the fuel system tube and hose connections.
After removing/installing rear suspension assembly, make sure to adjust wheel alignment and then, adjust
neutral position of steering angle sensor. Refer to RSU-5, "
Wheel Alignment Inspection" and BRC-6,
"Adjustment of Steering Angle Sensor Neutral Position" .
PBIC1581E
PBIC0878E
Fuel filler hose : 35 mm (1.38 in)
The other hoses : 25 mm (0.98 in)
PRECAUTIONS
GI-7
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Revision: 2004 November 2004 FX35/FX45
Precautions for Fuel (Unleaded Premium Gasoline Required)AAS000GS
Use unleaded premium gasoline with an octane rating of at least 91 AKI (Anti-Knock Index) number (Research
octane number 96).
If unleaded premium gasoline is not available, unleaded regular gasoline with an octane rating of at least 87
AKI number (Research octane number 91) can be used, but only under the following precautions:
have the fuel tank filled only partially with unleaded regular gasoline, and fill up with unleaded premium
gasoline as soon as possible.
avoid full throttle driving and abrupt acceleration.
However, for maximum vehicle performance, the use of unleaded premium gasoline is recommended.
CAUTION:
Do not use leaded gasoline. Using leaded gasoline will damage the three way catalyst. Using a fuel
other than that specified could adversely affect the emission control devices and systems, and could
also affect the warranty coverage validity.
Precautions for Multiport Fuel Injection System or Engine Control SystemAAS000F1
Before connecting or disconnecting any harness connector for
the multiport fuel injection system or ECM:
Turn ignition switch to “OFF” position.
Disconnect negative battery terminal.
Otherwise, there may be damage to ECM.
Before disconnecting pressurized fuel line from fuel pump to
injectors, be sure to release fuel pressure.
Be careful not to jar components such as ECM and mass air
flow sensor.
Precautions for HosesAAS000F2
HOSE REMOVAL AND INSTALLATION
To prevent damage to rubber hose, do not pry off rubber hose
with tapered tool or screwdriver.
To reinstall the rubber hose securely, make sure that hose inser-
tion length and orientation is correct. (If tube is equipped with
hose stopper, insert rubber hose into tube until it butts up
against hose stopper.)
SGI787
SMA019D
SMA020D
IDENTIFICATION INFORMATION
GI-51
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Revision: 2004 November 2004 FX35/FX45
AUTOMATIC TRANSMISSION NUMBER
Dimensions AAS000EM
Unit: mm (in)
Wheels & Tires AAS000EN
PAIA0054E
Overall length 4,803 (189.1)
Overall width 1,925 (75.8)
Overall heightwithout roof rack rail 1,652 (65.0)
with roof rack rail 1,672.6 (65.9)
Front tread 1,592 (62.7)
Rear tread 1,642 (64.6)
Wheelbase 2,850 (112.2)
Conventional Spare
Road wheel/offset mm (in)18 X 8JJ Aluminum/40 (1.57)
20 X 8JJ Aluminum/40 (1.57)
T175/90D18
Conventional
Tire sizeP265/60R18
P265/50R20
HEADLAMP - XENON TYPE -
LT-9
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Revision: 2004 November 2004 FX35/FX45
Ground is supplied
to headlamp RH terminal 7
through grounds E21, E50 and E51
to headlamp LH terminal 7
through grounds E21, E50 and E51.
With power and ground supplied, the high beam headlamps illuminate.
If voltage is applied to a high beam solenoid, the bulb shade will move, even a xenon head lamp bulb comes
out, and a high beam and a low beam are changed.
The unified meter and A/C amp that received the high beam request signal by BCM across the CAN commu-
nication makes a high beam indicator lamp turn on in combination meter.
COMBINATION SWITCH READING FUNCTION
Refer to BCS-3, "COMBINATION SWITCH READING FUNCTION" .
EXTERIOR LAMP BATTERY SAVER CONTROL
When the combination switch (lighting switch) is in the 2ND position (ON), and the ignition switch is turned
from ON or ACC to OFF, the battery saver control function is activated.
Under this condition, the headlamps remain illuminated for 5 minutes, then the headlamps are turned off.
Exterior lamp battery saver control mode can be changed by the function setting of CONSULT-II.
AUTO LIGHT OPERATION (IF EQUIPPED)
Refer to LT- 5 4 , "System Description" in “AUTO LIGHT SYSTEM”.
VEHICLE SECURITY SYSTEM
The vehicle security system will flash the high beams if the system is triggered. Refer to BL-181, "VEHICLE
SECURITY (THEFT WARNING) SYSTEM" .
XENON HEADLAMP
Xenon type headlamp is adopted to the low and high beam headlamps. Xenon bulbs do not use a filament.
Instead, they produce light when a high voltage current is passed between two tungsten electrodes through a
mixture of xenon (an inert gas) and certain other metal halides. In addition to added lighting power, electronic
control of the power supply gives the headlamps stable quality and tone color.
Following are some of the many advantages of the xenon type headlamp.
The light produced by the headlamps is a white color comparable to sunlight that is easy on the eyes.
Light output is nearly double that of halogen headlamps, affording increased area of illumination.
The light features a high relative spectral distribution at wavelengths to which the human eye is most sen-
sitive. This means that even in the rain, more light is reflected back from the road surface toward the vehi-
cle, for added visibility.
Power consumption is approximately 25 percent less than halogen headlamps, reducing battery load.
CAN Communication System DescriptionAKS007MB
CAN (Controller Area Network) is a serial communication line for real time application. It is an on-vehicle mul-
tiplex communication line with high data communication speed and excellent error detection ability. Many elec-
tronic control units are equipped onto a vehicle, and each control unit shares information and links with other
control units during operation (not independent). In CAN communication, control units are connected with 2
communication lines (CAN H line, CAN L line) allowing a high rate of information transmission with less wiring.
Each control unit transmits/receives data but selectively reads required data only.
CAN Communication UnitAKS0080S
Refer to LAN-6, "CAN Communication Unit" .
PS-14
STEERING COLUMN
Revision: 2004 November 2004 FX35/FX45
INSPECTION AFTER REMOVAL
Check if there is something wrong with jacket tube of steering column assembly and collar etc. And then if
they are damaged, replace with new one.
If vehicle has a collision light shocked, check column length “L”
as shown in the figure. Then if it is out of the specified value,
replace with new one.
Check the turning torque of steering column with preload gauge
(SST). If it is out of the specified value, repair it or replace with
new one.
INSTALLATION
Refer to PS-12, "Removal and Installation" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing steering components, check wheel alignment. Refer to FSU-6,
"Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
INSPECTION AFTER INSTALLATION
After installing steering column to vehicle, check tilt device and
its operation range. Ranges of operation are shown in the figure.
Check if steering wheel operation can turn to the end of the left
and right smoothly.Steering column length “L”: 572 mm (22.52 in)
Turning torque : 0 − 0.2 N·m (0 − 0.021 kg-m, 0 − 1 in-lb)
SGIA0556E
SGIA0558E