FRONT SUSPENSION MEMBER
FSU-17
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Revision: 2004 November 2004 FX35/FX45
FRONT SUSPENSION MEMBERPFP:54401
Removal and InstallationAES000NB
REMOVAL
1. Set engine slinger to engine, then suspend an engine.
2. Remove tire from vehicle with power tool.
3. Remove undercover with power tool.
4. Remove front cross bar.
5. Remove mounting bolts which are at the back of transverse link
(mounting part with body) with power tool, separate transverse
link.
6. Remove mounting bolts which are at the front of transverse link
with power tool, separate transverse link.
7. Remove steering hydraulic piping bracket from front suspension
member. Refer to PS-41, "
HYDRAULIC LINE" .
8. Remove mounting bolts of steering gear with power tool, then
hang steering gear on vehicle. Refer to PS-19, "
POWER
STEERING GEAR AND LINKAGE" .
9. Remove stabilizer bar from front suspension member and stabi-
lizer connecting rod lower side with power tool.
10. Remove mounting nuts between engine mounting insulator and front suspension member.
11. Remove mounting nuts between front suspension member and body with power tool.
12. Move jack down slowly to remove front suspension member from vehicle.
INSPECTION AFTER REMOVAL
Check front suspension member for deformation, cracks, or any other damage. Replace if necessary.
INSTALLATION
Refer to FSU-8, "Components" for tightening torque. Install in the reverse order of removal.
NOTE:
Refer to component parts location and do not reuse non-reusable parts.
After removing/installing or replacing suspension components and steering components, check wheel
alignment. Refer to FSU-6, "
Wheel Alignment Inspection" .
After adjusting wheel alignment, adjust neutral position of steering angle sensor. Refer to BRC-6, "Adjust-
ment of Steering Angle Sensor Neutral Position" .
SEIA0331E
FSU-18
SERVICE DATA
Revision: 2004 November 2004 FX35/FX45
SERVICE DATAPFP:00030
Wheel Alignment (Unladen)AES000NC
Ball JointAES000ND
Wheelarch Height (Unladen*)AES000OM
*: Fuel, engine coolant and engine oil full. Spare tire, jack, hand tools and mats are in designated positions.Camber
Degree minute (Decimal degree)Minimum− 1°29′ (− 1.48°)
Nominal− 0°44′ (− 0.73°)
Maximum 0°01′ (0.02°)
Left and right difference 45′ (0.75°) or less
Caster
Degree minute (Decimal degree)Minimum 3°02′ (3.03°)
Nominal 3°47′ (3.78°)
Maximum 4°32′ (4.53°)
Left and right difference 45′ (0.75°) or less
Kingpin inclination
Degree minute (Decimal degree)Minimum 12° 20′ (12.33°)
Nominal 13° 05′ (13.08°)
Maximum 13°50′ (13.83°)
Total toe-in Distance (A – B)Minimum 0.6 mm (0.024 in)
Nominal 1.6 mm (0.063 in)
Maximum 2.6 mm (0.102 in)
Axial end play 0.1 mm (0.004 in)
Swing torque 0.5 − 4.9 N·m (0.06 − 0.49 kg-m, 5 − 43 in-lb)
Measurement on spring balance 0.5 − 4.9 N·m (0.06 − 0.49 kg-m, 5 − 43 in-lb)
Destination USA Canada
Engine VQ35DE VK45DE VQ35DE VK45DE
Axle 2WD AWD AWD
Tire size 265/60R18 265/50R20 265/60R18 265/50R20 265/60R18 265/50R20
Front (Hf)835 mm
(32.87 in)834 mm
(32.83 in)834 mm
(32.83 in)833 mm
(32.80 in)832 mm
(32.76 in)834 mm
(32.83 in)833 mm
(32.80 in)832 mm
(32.76 in)
Rear (Hr)822 mm
(32.36 in)821 mm
(32.32 in)829 mm
(32.64 in)827 mm
(32.56 in)825 mm
(32.48 in)827 mm
(32.56 in)826 mm
(32.52 in)823 mm
(32.40 in)
SFA818A
GI-1
GENERAL INFORMATION
A GENERAL INFORMATION
CONTENTS
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SECTION GI
Revision: 2004 November 2004 FX35/FX45
GENERAL INFORMATION
PRECAUTIONS .......................................................... 3
Description ............................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for NVIS/IVIS (NISSAN/INFINITI
VEHICLE IMMOBILIZER SYSTEM - NATS) (If
Equipped) ................................................................. 3
Precautions Necessary for Steering Wheel Rotation
After Battery Disconnect .......................................... 4
OPERATION PROCEDURE ................................. 4
General Precautions ................................................ 4
Precautions for Three Way Catalyst ......................... 6
Precautions for Fuel (Unleaded Premium Gasoline
Recommended) ........................................................ 6
Precautions for Fuel (Unleaded Premium Gasoline
Required) ................................................................. 7
Precautions for Multiport Fuel Injection System or
Engine Control System ............................................ 7
Precautions for Hoses .............................................. 7
HOSE REMOVAL AND INSTALLATION ............... 7
HOSE CLAMPING ................................................ 8
Precautions for Engine Oils ...................................... 8
HEALTH PROTECTION PRECAUTIONS ............. 8
ENVIRONMENTAL PROTECTION PRECAU-
TIONS ................................................................... 8
Precautions for Air Conditioning ............................... 8
HOW TO USE THIS MANUAL ................................... 9
Description ............................................................... 9
Terms ....................................................................... 9
Units ......................................................................... 9
Contents ................................................................... 9
Components ........................................................... 10
SYMBOLS ........................................................... 10
How to Follow Trouble Diagnoses ........................... 11
DESCRIPTION ..................................................... 11
HOW TO FOLLOW TEST GROUPS IN TROU-
BLE DIAGNOSES ................................................ 11
HARNESS WIRE COLOR AND CONNECTOR
NUMBER INDICATION ....................................... 12KEY TO SYMBOLS SIGNIFYING MEASURE-
MENTS OR PROCEDURES ............................... 13
How to Read Wiring Diagrams ............................... 15
CONNECTOR SYMBOLS ................................... 15
SAMPLE/WIRING DIAGRAM - EXAMPL - .......... 16
DESCRIPTION .................................................... 17
Abbreviations .......................................................... 23
SERVICE INFORMATION FOR ELECTRICAL INCI-
DENT ......................................................................... 24
How to Check Terminal ........................................... 24
CONNECTOR AND TERMINAL PIN KIT ............ 24
HOW TO PROBE CONNECTORS ...................... 24
How to Perform Efficient Diagnosis for an Electrical
Incident ................................................................... 27
WORK FLOW ...................................................... 27
INCIDENT SIMULATION TESTS ........................ 27
CIRCUIT INSPECTION ....................................... 30
Control Units and Electrical Parts ........................... 35
PRECAUTIONS .................................................. 35
CONSULT-II CHECKING SYSTEM .......................... 37
Description .............................................................. 37
Function and System Application ........................... 37
Nickel Metal Hydride Battery Replacement ............ 38
Checking Equipment .............................................. 38
CONSULT-II Start Procedure .................................. 38
CONSULT-II Data Link Connector (DLC) Circuit .... 40
INSPECTION PROCEDURE .............................. 41
LIFTING POINT ......................................................... 42
Special Service Tools ............................................. 42
Garage Jack and Safety Stand ............................... 42
2-Pole Lift ............................................................... 43
Board-On Lift .......................................................... 44
TOW TRUCK TOWING ............................................. 45
Tow Truck Towing ................................................... 45
2WD MODELS .................................................... 45
AWD MODELS .................................................... 46
Vehicle Recovery (Freeing a Stuck Vehicle) ........... 46
AUTOMATIC TRANSMISSION ........................... 46
TIGHTENING TORQUE OF STANDARD BOLTS .... 47
Tightening Torque Table ......................................... 47
IDX-7
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IDX
ALPHABETICAL INDEX
Propeller shaft ..................................................... PR-6
Propeller shaft on vehicle service ........................ PR-6
Propeller shaft vibration ....................................... PR-6
PS/SEN - Wiring diagram ................ EC-397, EC-1053
R
R/VIEW - Wiring diagram ................................... DI-84
Radiator(VK45DE) ............................................. CO-39
Radiator(VQ35DE) ............................................ CO-14
Rear axle ........................................................... RAX-5
Rear bumper ........................................................ EI-18
Rear combination lamp removal and installation ..........
LT-147
Rear door ............................................ BL-148, GW-80
Rear seat ......................................................... SE-107
Rear suspension ............................................... RSU-5
Rear view monitor ............................................... DI-81
Rear washer .................................................... WW-35
Rear window defogger ...................................... GW-86
Rear wiper ....................................................... WW-35
Refrigerant connection precaution ..................... ATC-8
Refrigerant discharging evacuating charging ATC-137
Refrigerant general precaution .......................... ATC-7
Refrigerant lines ............................................ ATC-137
Refrigerant pressure sensor ........... EC-609, EC-1287,
ATC-90
, ATC-155
Refrigeration cycle ........................................... ATC-21
Removal and installation (A/T) ........... AT-266, AT-269
Removal and installation (Transfer) .................... TF-43
Revolution sensor (A/T) ...................... AT-116, AT-260
Ring gear diff. inspection ................................. RFD-13
Rocker cover(VK45DE) ................................... EM-193
Rocker cover(VQ35DE) ..................................... EM-51
Room lamp - See Interior lamp ......................... LT-157
ROOM/L - Wiring diagram ................................ LT-164
RP/SEN - Wiring diagram ................ EC-610, EC-1288
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Seal - See Exterior .............................................. EI-28
SEAT - Wiring diagram ...................................... SE-95
Seat belt inspection ............................................. SB-8
Seat belt pre-tensioner disposal ...................... SRS-49
Seat belt, front ..................................................... SB-4
Seat, rear ......................................................... SE-107
Self-diagnosis (Transfer) .................................... TF-21
SEN/PW - Wiring diagram ............... EC-490, EC-1157
SHIFT - Wiring diagram ................................... AT-236
Shift change signal ........................................ EC-1218
Shift lock system .............................................. AT-235
Shift schedule .................................................. AT-348
Shock absorber (rear) ....................................... RSU-9
Side air bag (satellite) sensor .......................... SRS-46
Side bearing preload diff. ................................. RFD-20
Side curtain air bag .......................................... SRS-43
Side flange installation diff. .............................. RFD-10
Side trim .............................................................. EI-37
SMJ (super multiple junction) ............................ PG-79
Spark plug replacement .................................... MA-26
Spark plug replacement(VQ35DE) ................... MA-19
Spark plug(VK45DE) ...................................... EM-186
Spark plug(VQ35DE) ........................................ EM-43
Specification value ............................. EC-131, EC-780
Speedometer ........................................................ DI-4
Spiral cable ..................................................... SRS-38
Spot lamp .......................................................... LT-184
SROOF - Wiring diagram ..................... BL-167, RF-14
SRS - See Supplemental Restraint System ..... SRS-5
SRS Trouble diagnoses .................................... SRS-7
Stabilizer bar (rear) ......................................... RSU-16
Stall test (A/T) .................................................... AT-51
Standardized relay ............................................. PG-81
START - Wiring diagram .................................... SC-11
Starter ................................................................ SC-10
Starting system .................................................. SC-10
Steering gear and linkage inspection ................ MA-35
Steering linkage ................................................. PS-19
Steering wheel and column ................... PS-10, PS-12
Steering wheel turning force .............................. PS-10
Step lamp .......................................................... LT-124
Stop lamp .......................................................... LT-116
Stop lamp switch .............................. EC-550, EC-1220
STOP/L - Wiring diagram .................................. LT-118
Sun roof, electric ................................................ RF-10
Sunload sensor ............................. ATC-110, ATC-119
Sunroof .................................................. RF-10, RF-25
Supplemental Restraint System ....................... SRS-5
Suspension ....................................................... MA-36
Symbols and abbreviations ...................... GI-10, GI-23
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Tachometer ........................................................... DI-4
TCM circuit diagram ........................................... AT-50
TCM inspection table ......................................... AT-90
Thermostat(VK45DE) ....................................... CO-51
Thermostat(VQ35DE) ....................................... CO-26
Three way catalyst function (Bank 1) . EC-316, EC-971
Three way catalyst function (Bank 2) . EC-316, EC-971
Three way catalyst precautions ............................ GI-6
Three way catalyst(VK45DE) .......................... EM-178
Three way catalyst(VQ35DE) ........................... EM-26
Throttle control motor ....................... EC-428, EC-1090
Throttle control motor relay .............. EC-423, EC-1085
Throttle position sensor (TPS) .......... EC-190, EC-284,
EC-485
, EC-487, EC-569, EC-848, EC-942, EC-1152,
EC-1154
, EC-1239
Tie-rod ............................................................... PS-19
Timing chain(VK45DE) ................................... EM-196
Timing chain(VQ35DE) ..................................... EM-63
Tire rotation ............................................. WT-6, MA-34
Tooth contact diff. ........................................... RFD-24
Top tether strap child restraint ........................... SB-12
Torque converter installation AT-267, AT-268, AT-272
Torque convertor clutch solenoid valve AT-123, AT-125
TPS1 - Wiring diagram ...................... EC-286, EC-944
TPS2 - Wiring diagram ...................... EC-192, EC-850
MA-34
CHASSIS AND BODY MAINTENANCE
Revision: 2004 November 2004 FX35/FX45
Tire RotationALS000HB
After rotation the tires, adjust the tire pressure.
Retighten the wheel nuts when the vehicle has been driven for
1,000 km (600 miles) (also in cases of a flat tire, etc.).
CAUTION:
Do not include the T-type spare tire when rotating the tires.
When installing wheels, tighten them diagonally by dividing
the work two to three times in order to prevent the wheels
from developing any distortion.
Checking Brake Fluid Level and LeaksALS000FQ
If fluid level is extremely low, check brake system for leaks.
Checking Brake Lines and CablesALS000FR
Check brake fluid lines and parking brake cables for improper
attachment, leaks, chafing, abrasions, deterioration, etc.
Changing Brake FluidALS000FS
1. Drain brake fluid from each bleed valve.
2. Refill until new brake fluid comes out from each bleed valve.
Use same procedure as in bleeding hydraulic system to refill
brake fluid.
Refer to BR-10, "
Bleeding Brake System" .
Refill with recommended Genuine Nissan Super Heavy Duty
Brake Fluid or equivalent DOT 3 (US FMVSS No. 116).
Refer to MA-12, "
RECOMMENDED FLUIDS AND LUBRI-
CANTS" .
Never reuse drained brake fluid.
Be careful not to splash brake fluid on painted areas.Tightening torque of wheel nut
: 108 N·m (11 kg, 80 ft-lb)
SMA829C
SBR451D
SBR389C
SBR419C
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PR-3
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Revision: 2004 November 2004 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartADS000KD
Use the chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
—
Refer to PR-10
for details.
—
Refer to PR-6 for details.
—
NVH in FFD and RFD section
NVH in FAX, RAX, FSU, and RSU section
NVH in WT section
NVH in WT section
NVH in RAX section
NVH in BR section
NVH in PS section
Possible cause and suspected parts
Uneven rotation torque
Center bearing improper installation
Excessive joint angle
Rotation imbalance
Excessive runout
Differential
Axle and suspension
Tires
Road wheel
Drive shaft
Brakes
Ste ering
SymptomNoise××××××××××××
Shake×× ××××××
Vibration××××× ×× × ×
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTING
PS-7
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Revision: 2004 November 2004 FX35/FX45
NOISE, VIBRATION AND HARSHNESS (NVH) TROUBLESHOOTINGPFP:00003
NVH Troubleshooting ChartAGS000GS
Use chart below to help you find the cause of the symptom. If necessary, repair or replace these parts.
×: ApplicableReference page
PS-8PS-8PS-25PS-25PS-25PS-8PS-10PS-10
EM-15
, EM-169PS-10PS-12PS-19PS-12PS-12PS-19
NVH in PR section
NVH in RFD section
NVH in FAX, RAX, FSU, RSU section
NVH in WT section
NVH in WT section
NVH in FAX section
NVH in BR section
Possible cause and suspected parts
Fluid level
Air in hydraulic system
Outer socket ball joint swinging force
Outer socket ball joint rotating torque
Outer socket ball joint end play
Steering fluid leakage
Steering wheel play
Steering gear rack sliding force
Drive belt looseness
Improper steering wheel
Improper installation or looseness of tilt lock lever
Mounting rubber deterioration
Steering column deformation or damage
Improper installation or looseness of steering column
Steering linkage looseness
PROPELLER SHAFT
DIFFERENTIAL
AXLE and SUSPENSION
TIRES
ROAD WHEEL
DRIVE SHAFT
BRAKES
Symptom STEERINGNoise× × ××××× × × ×××××× ×
Shake××× × ×××× ×
Vibration××××× × ×× ×
Shimmy××× × ××× ×
Judder××××××
PS-10
STEERING WHEEL
Revision: 2004 November 2004 FX35/FX45
STEERING WHEELPFP:48430
On-Vehicle Inspection and ServiceAGS000GW
CHECKING CONDITION OF INSTALLATION
Check installation condition of steering gear assembly, front suspension, axle and steering column.
Check if movement exists when steering wheel is moved up and down, to the left and right and to the axial
direction.
Check if the mounting bolts for steering gear assembly are loose
or not. Refer to PS-19, "
POWER STEERING GEAR AND LINK-
AGE" .
CHECKING STEERING WHEEL PLAY
1. Set tires to the straight ahead, start engine, then turn steering wheel to the left and right lightly, and mea-
sure steering wheel movement on the outer circumference when steering wheel is turned up to the point
where tires start moving.
CHECKING NEUTRAL POSITION ON STEERING WHEEL
Check neutral position on steering wheel after confirming that front wheel alignment is correct. Refer to FSU-
6, "Wheel Alignment Inspection" .
1. Set vehicle to the straight direction, check if steering wheel is in the neutral position.
2. If it is not in the neutral position, remove steering wheel and reinstall it correctly.
3. If the neutral position cannot adjust in the two teeth of steering gear assembly, loosen outer socket lock
nuts of steering outer sockets, then adjust outer socket by the same amount in the opposite direction.
CHECKING STEERING WHEEL TURNING FORCE
1. Park vehicle on a level and dry surface, set parking brake.
2. Remove driver air bag module from steering wheel. Refer to SRS-36, "
DRIVER AIR BAG MODULE" .
3. Start engine at idle, make steering fluid reach to normal operat-
ing temperature [50 to 80°C (122 to 176°F)], then check steering
wheel turning torque with pre-load gauge (SST).
4. If steering wheel turning force is out of the specification, check
relief hydraulic pressure of oil pump. Refer to PS-31, "
POWER
STEERING OIL PUMP" . End play of the axle direction for steering wheel : 0 mm (0 in)
SGIA0546E
Steering wheel play on the outer circumference : 0 − 35 mm (0 − 1.38 in)
Turning torque : 7.45 N·m (0.76 kg-m, 66 in-lb) or less
SGIA0459E