WATER PUMP
CO-23
[VQ35DE]
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Revision: 2004 November 2004 FX35/FX45
7. Remove timing chain tensioner (primary) with the following pro-
cedure.
a. Pull the lever down and release plunger stopper tab.
Plunger stopper tab can be pushed up to release (coaxial
structure with lever).
b. Insert stopper pin into the tensioner body hole to hold lever and
keep the plunger stopper tab released.
NOTE:
An Allen wrench [2.5 mm (0.098 in)] is used for a stopper pin as
an example.
c. Insert plunger into the tensioner body by pressing timing chain
slack guide.
d. Keep slack guide pressed and hold plunger in by pushing stopper pin deeper through lever and into the
tensioner body hole.
e. Turn crankshaft pulley approximately 20° clockwise so that tim-
ing chain on the timing chain tensioner (primary) side is loose.
f. Remove mounting bolts and timing chain tensioner (primary).
CAUTION:
Be careful not to drop mounting bolts inside chain case.
8. Remove three water pump fixing bolts. Secure a gap between
water pump gear and timing chain, by turning crankshaft pulley
counterclockwise until timing chain looseness on water pump
sprocket becomes maximum.
PBIC2112E
PBIC0848E
PBIC2113E
PBIC1193E
CO-24
[VQ35DE]
WATER PUMP
Revision: 2004 November 2004 FX35/FX45
9. Screw M8 bolts [pitch: 1.25 mm (0.049 in) length: approx. 50
mm (1.97 in)] into water pumps upper and lower mounting bolt
holes until they reach timing chain case. Then, alternately
tighten each bolt for a half turn, and pull out water pump.
CAUTION:
Pull straight out while preventing vane from contacting
socket in installation area.
Remove water pump without causing sprocket to contact
timing chain.
10. Remove M8 bolts and O-rings from water pump.
CAUTION:
Do not disassembly water pump.
INSPECTION AFTER REMOVAL
Check for badly rusted or corroded water pump body assembly.
Check for rough operation due to excessive end play.
If anything is found, replace water pump.
INSTALLATION
1. Install new O-rings to water pump.
Apply engine oil and engine coolant to O-rings as shown in
the figure.
Locate O-ring with white paint mark to engine front side.
2. Install water pump.
CAUTION:
Do not allow cylinder block to nip O-rings when install
water pump.
Make sure timing chain and water pump sprocket are
engaged.
Insert water pump by tightening mounting bolts alternately
and evenly.
3. Install timing chain tensioner (primary) as the following:
a. Remove dust and foreign material completely from backside of chain tensioner and from installation area
of rear timing chain case.
b. Turn crankshaft pulley clockwise so that timing chain on the timing chain tensioner (primary) side is loose.
Apply engine oil should be applied to the oil hole and tensioner, when installing timing chain
tensioner.
JLC357B
SLC943A
PBIC1397E
PBIC1058E
DI-2Revision: 2004 November 2004 FX35/FX45Schematic ............................................................... 39
Wiring Diagram — WARN — .................................. 40
Oil Pressure Warning Lamp Stays Off (Ignition
Switch ON) ............................................................. 48
Oil Pressure Warning Lamp Does Not Turn Off (Oil
Pressure Is Normal) ................................................ 49
Component Inspection ............................................ 50
OIL PRESSURE SWITCH ................................... 50
A/T INDICATOR ........................................................ 51
Wiring Diagram — AT/IND — ................................. 51
A/T Indicator Is Malfunction .................................... 53
WARNING CHIME ..................................................... 55
Component Parts and Harness Connector Location ... 55
System Description ................................................. 55
FUNCTION .......................................................... 55
IGNITION KEY WARNING CHIME (WITHOUT
INTELLIGENT KEY) ............................................ 56
IGNITION KEY WARNING CHIME (WITH INTEL-
LIGENT KEY) ...................................................... 56
LIGHT WARNING CHIME ................................... 57
SEAT BELT WARNING CHIME ........................... 57
CAN Communication System Description .............. 57
CAN Communication Unit ....................................... 57
Schematic ............................................................... 58
Wiring Diagram — CHIME — ................................. 59
Terminals and Reference Value for BCM ................ 62
Terminals and Reference Value for Unified Meter
and A/C Amp. ......................................................... 63
Terminals and Reference Value for Combination
Meter ...................................................................... 64
How to Proceed With Trouble Diagnosis ................ 64
Preliminary Check .................................................. 65
CHECK POWER SUPPLY AND GROUND CIR-
CUIT .................................................................... 65
CONSULT-II Function ............................................. 66
DIAGNOSTIC ITEMS DESCRIPTION ................. 66
CONSULT-II BASIC OPERATION PROCEDURE
... 66
DATA MONITOR .................................................. 67
ACTIVE TEST ..................................................... 67
SELF-DIAGNOSTIC RESULTS ........................... 67
All Warnings Are Not Operated .............................. 68
Key Warning Chime and Light Warning Chime Does
Not Operate (Seat Belt Warning Chime Does Oper-ate) .......................................................................... 69
Key Warning Chime Does Not Operate (Without
Intelligent Key) ........................................................ 70
Key Warning Chime Does Not Operate (With Intel-
ligent Key, When Mechanical Key Is Used) ............ 72
Key Warning Chime Does Not Operate (With Intel-
l i g e n t K e y , W h e n I n t e l l i g e n t K e y I s C a r r i e d W i t h T h e
Driver) ..................................................................... 74
Light Warning Chime Does Not Operate ................. 76
Seat Belt Warning Chime Does Not Operate .......... 77
CLOCK ...................................................................... 79
Wiring Diagram — CLOCK — ................................. 79
Removal and Installation of Clock ........................... 80
REMOVAL ............................................................ 80
INSTALLATION .................................................... 80
REAR VIEW MONITOR ............................................. 81
System Description ................................................. 81
POWER SUPPLY AND GROUND ....................... 81
AV COMMUNICATION LINE ............................... 81
REAR VIEW CAMERA OPERATION .................. 81
Component Parts and Harness Connector Location ... 82
Schematic ............................................................... 83
Wiring Diagram — R/VIEW — ................................ 84
Terminals and Reference Value for Rear View Cam-
era Control Unit ....................................................... 87
CONSULT-II Function ............................................. 87
CONSULT-II BASIC OPERATION ....................... 87
WORK SUPPORT ............................................... 88
DATA MONITOR .................................................. 89
Side Distance Guideline Correction ........................ 89
SIDE DISTANCE GUIDELINE CORRECTION
PROCEDURE ...................................................... 89
Power Supply and Ground Circuit Inspection ......... 91
Rear View Is Not Displayed With The A/T Selector
Lever In R-position .................................................. 92
The Rear View Image Is Distorted .......................... 96
Removal and Installation of Rear View Camera Con-
trol Unit .................................................................... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 97
Removal and Installation of Rear View Camera ..... 97
REMOVAL ............................................................ 97
INSTALLATION .................................................... 98
CLOCK
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Revision: 2004 November 2004 FX35/FX45
CLOCKPFP:25820
Wiring Diagram — CLOCK —AKS0056I
TKWM0699E
DI-80
CLOCK
Revision: 2004 November 2004 FX35/FX45
Removal and Installation of ClockAKS007G3
REMOVAL
1. Remove instrument clock finisher. Refer to IP-12, "(E) Instru-
ment Clock Finisher" .
2. Remove screws (2), and remove clock from instrument clock fin-
isher.
3. Remove screws (2), and remove bracket.
INSTALLATION
Install in the reverse order of removal.
SKIA5915E
REAR VIEW MONITOR
DI-97
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Revision: 2004 November 2004 FX35/FX45
3. CHECK REAR VIEW CONTROL UNIT SYNCHRO SIGNAL
1. Connect rear view camera control unit connector and display connector.
2. Turn ignition switch ON.
3. Check voltage signal between rear view camera control unit har-
ness connector M48 terminal 14 (Y) and ground.
OK or NG
OK >> Replace rear view camera control unit.
NG >> Replace display.
Removal and Installation of Rear View Camera Control UnitAKS0068Q
REMOVAL
1. Remove instrument clock finisher and A/T console finisher.
Refer to IP-11, "
WORK STEP" .
2. Remove screws (2), and remove rear view camera control unit.
INSTALLATION
Install in the reverse order of removal.
Removal and Installation of Rear View CameraAKS0068R
REMOVAL
1. Remove back door finisher lower. Refer to EI-46, "Removal and
Installation" .
2. Cut off back door module along the line.
3. Remove connector.14 (Y) - Ground:
SKIA5103E
SKIA5896E
SKIA5797E
SKIA6168E
EC-50
[VQ35DE]
BASIC SERVICE PROCEDURE
Revision: 2004 November 2004 FX35/FX45
On vehicles equipped with daytime light systems, if the parking brake is applied before the engine
is started the headlamp will not be illuminated.
Steering wheel: Neutral (Straight-ahead position)
Vehicle speed: Stopped
Transmission: Warmed-up
For models with CONSULT-II, drive vehicle until “FLUID TEMP SE” in “DATA MONITOR” mode of “A/T”
system indicates less than 0.9V.
For models without CONSULT-II, drive vehicle for 10 minutes.
OPERATION PROCEDURE
With CONSULT-II
1. Perform EC-49, "Accelerator Pedal Released Position Learning" .
2. Perform EC-49, "
Throttle Valve Closed Position Learning" .
3. Start engine and warm it up to normal operating temperature.
4. Check that all items listed under the topic PREPARATION (previously mentioned) are in good order.
5. Select “IDLE AIR VOL LEARN” in “WORK SUPPORT” mode.
6. Touch “START” and wait 20 seconds.
7. Make sure that “CMPLT” is displayed on CONSULT-II screen. If
“CMPLT” is not displayed, Idle Air Volume Learning will not be
carried out successfully. In this case, find the cause of the inci-
dent by referring to the Diagnostic Procedure below.
8. Rev up the engine two or three times and make sure that idle
speed and ignition timing are within the specifications.
Without CONSULT-II
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
1. Perform EC-49, "
Accelerator Pedal Released Position Learning" .
SEF217Z
SEF454Y
ITEM SPECIFICATION
Idle speed 650±50 rpm (in P or N position)
Ignition timing 15±5° BTDC (in P or N position)
MBIB0238E
EC-70
[VQ35DE]
ON BOARD DIAGNOSTIC (OBD) SYSTEM
Revision: 2004 November 2004 FX35/FX45
HOW TO SWITCH DIAGNOSTIC TEST MODE
NOTE:
It is better to count the time accurately with a clock.
It is impossible to switch the diagnostic mode when an accelerator pedal position sensor circuit
has a malfunction.
Always ECM returns to Diagnostic Test Mode I after ignition switch is turned OFF.
How to Set Diagnostic Test Mode II (Self-Diagnostic Results)
1. Confirm that accelerator pedal is fully released, turn ignition switch ON and wait 3 seconds.
2. Repeat the following procedure quickly five times within 5 seconds.
a. Fully depress the accelerator pedal.
b. Fully release the accelerator pedal.
3. Wait 7 seconds, fully depress the accelerator pedal and keep it for approx. 10 seconds until the MIL starts
blinking.
4. Fully release the accelerator pedal.
ECM has entered to Diagnostic Test Mode II (Self-diagnostic results).
How to Set Diagnostic Test Mode II (Heated Oxygen Sensor 1 Monitor)
1. Set the ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-70, "How to Set Diagnostic
Test Mode II (Self-Diagnostic Results)" .
2. Start Engine.
ECM has entered to Diagnostic Test Mode II (Heated oxygen sensor 1 monitor).
ECM will start heated oxygen sensor 1 monitoring from the bank 1 sensor.
How to Switch Monitored Sensor From Bank 1 to Bank 2 or Vice Versa
1. Fully depress the accelerator pedal quickly and then release it immediately.
2. Make sure that monitoring sensor has changed by MIL blinking as follows.
How to Erase Diagnostic Test Mode II (Self-Diagnostic Results)
1. Set ECM in Diagnostic Test Mode II (Self-diagnostic results). Refer to EC-70, "How to Set Diagnostic Test
Mode II (Self-Diagnostic Results)" .
2. Fully depress the accelerator pedal and keep it for more than 10 seconds.
The emission-related diagnostic information has been erased from the backup memory in the ECM.
3. Fully release the accelerator pedal, and confirm the DTC 0000 is displayed.
PBIB0092E
PBIB0093E