EM-54
[VQ35DE]
FRONT TIMING CHAIN CASE
Revision: 2004 November 2004 FX35/FX45
FRONT TIMING CHAIN CASEPFP:13599
Removal and InstallationABS004X0
NOTE:
This section describes removal/installation procedure of front timing chain case and timing chain related
parts without removing oil pan (upper) on vehicle.
When oil pan (upper) needs to be removed or installed, or when rear timing chain case is removed or
installed, remove oil pans (upper and lower) first. Then remove front timing chain case, timing chain
related parts, and rear timing chain case in this order, and install in reverse order of removal. Refer to EM-
63, "TIMING CHAIN" .
Refer to EM-63, "TIMING CHAIN" for component parts location.
REMOVAL
1. Place vehicle onto lift.
2. Disconnect negative battery terminal.
3. Remove engine cover with power tool. Refer to EM-19, "
INTAKE MANIFOLD COLLECTOR" .
4. Remove air cleaner case assembly. Refer to EM-17, "
AIR CLEANER AND AIR DUCT" .
5. Remove front and rear engine undercover with power tool.
6. Drain engine coolant from radiator. Refer to CO-11, "
Changing Engine Coolant" .
7. Drain engine oil from oil pan. Refer to LU-9, "
Changing Engine Oil" .
8. Remove engine harnesses.
9. Remove intake manifold collectors (upper and lower) with power tool. Refer to EM-19, "
INTAKE MANI-
FOLD COLLECTOR" .
10. Remove power steering oil pump from bracket with piping connected, and temporarily secure it aside.
Refer to PS-31, "
POWER STEERING OIL PUMP" .
11. Remove power steering oil pump bracket. Refer to PS-31, "
POWER STEERING OIL PUMP" .
12. Remove alternator. Refer to SC-23, "
CHARGING SYSTEM" .
13. Remove water bypass hose, water hose clamp and idler pulley bracket and alternator and power steering
oil pump and A/C compressor belt tensioner from front timing chain case.
14. Remove right and left intake valve timing control covers with
power tool.
Loosen bolts in reverse order as shown in the figure.
U s e s e a l c u t t e r [ S S T: K V 1 0 1111 0 0 ( J - 3 7 2 2 8 ) ] o r a n e q u i v a l e n t
tool to cut liquid gasket for removal.
CAUTION:
Shaft is internally jointed with intake camshaft sprocket
center hole. When removing, keep it horizontal until it is
completely disconnected.
15. Remove collared O-rings from front timing chain case (left and
right side).
16. Remove right and left rocker covers. Refer to EM-51, "
ROCKER COVER" .
NOTE:
When secondary timing chain is not removed/installed, this step is not required.
SEM728G
PBIC2045E
ENGINE ASSEMBLY
EM-237
[VK45DE]
C
D
E
F
G
H
I
J
K
L
MA
EM
Revision: 2004 November 2004 FX35/FX45
2. Drain engine coolant from radiator. Refer to CO-36, "Changing Engine Coolant" .
3. Disconnect both battery terminal. Refer to SC-4, "
BATTERY" .
4. Remove crankshaft position sensor (POS) from transmission.
CAUTION:
Handle carefully to avoid dropping and shocks.
Do not disassemble.
Do not allow metal powder to adhere to magnetic part at sensor tip.
Do not place sensors in a location where they are exposed to magnetism.
5. Remove the following parts:
Hood assembly; Refer to BL-14, "HOOD" .
Engine cover; Refer to EM-168, "ENGINE ROOM COVER" .
Front and rear engine undercover
Air duct (inlet), air duct and air cleaner case assembly; Refer to EM-172, "AIR CLEANER AND AIR
DUCT" .
Drive belts; Refer to EM-169, "DRIVE BELTS" .
Radiator and radiator hoses (upper and lower); Refer to CO-39, "RADIATOR" .
Front road wheels and tires
6. Discharge refrigerant from A/C circuit. Refer to ATC-137, "
REFRIGERANT LINES" .
Engine Room LH
1. Disconnect engine room harness from the engine side and set it aside for easier work.
2. Disconnect heater hoses, and install plugs to avoid leakage of engine coolant.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Remove A/C piping from A/C compressor, and temporarily fasten it on vehicle with a rope. Refer to AT C -
139, "Components" .
Engine Room RH
1. Disconnect fuel feed hose and EVAP hose. Refer to EM-188, "FUEL INJECTOR AND FUEL TUBE" .
CAUTION:
Fit plugs onto disconnected hose to prevent fuel leak.
2. Disconnect engine room harness from the engine side and set it aside for easier work.
3. Disconnect ground cable from exhaust manifold cover to vehicle.
4. Disconnect vacuum hose between vehicle and engine and set it aside.
5. Disconnect reservoir tank of power steering oil pump from engine, and move it aside for easier work.
CAUTION:
When temporarily securing, keep reservoir tank upright to avoid a fluid leak.
Vehicle underbody
1. Remove front cross bar. Refer to FSU-6, "FRONT SUSPENSION ASSEMBLY" .
2. Disconnect power steering oil pump from engine. Move it from its location and secure with a rope for eas-
ier work. Refer to PS-33, "
Removal and Installation (VK45DE models)" .
3. Remove A/T fluid cooler tube. Refer to AT- 2 6 9 , "
Removal and Installation (AWD models)" .
4. Remove exhaust front tube and center muffler with power tool. Refer to EX-3, "
EXHAUST SYSTEM" .
5. Remove RH and LH transverse link mounting bolts and nuts. Refer to FSU-14, "
TRANSVERSE LINK" .
6. Disconnect stabilizer connecting rod lower. Refer to FSU-6, "
FRONT SUSPENSION ASSEMBLY" .
7. Remove A/T control rod at control device assembly side. Then temporarily secure it on transmission, so
that it does not sag. Refer to AT- 2 3 3 , "
SHIFT CONTROL SYSTEM" .
8. Remove rear plate cover, then remove drive plate to torque converter connecting bolts. Refer to AT- 2 6 9 ,
"Removal and Installation (AWD models)" .
9. Disconnect steering lower joint at power steering gear assembly side, and release steering lower shaft.
Refer to PS-12, "
STEERING COLUMN" .
10. Remove rear propeller shaft. Refer to PR-6, "
REAR PROPELLER SHAFT" .
PRECAUTIONS
GI-5
C
D
E
F
G
H
I
J
K
L
MB
GI
Revision: 2004 November 2004 FX35/FX45
Before starting repairs which do not require battery power:
Turn off ignition switch.
Disconnect the negative battery terminal.
If the battery terminals are disconnected, recorded memory of
radio and each control unit is erased.
To prevent serious burns:
Avoid contact with hot metal parts.
Do not remove the radiator cap when the engine is hot.
Dispose of drained oil or the solvent used for cleaning parts in
an appropriate manner.
Do not attempt to top off the fuel tank after the fuel pump nozzle
shuts off automatically.
Continued refueling may cause fuel overflow, resulting in fuel
spray and possibly a fire.
Clean all disassembled parts in the designated liquid or solvent
prior to inspection or assembly.
Replace oil seals, gaskets, packings, O-rings, locking washers, cotter pins, self-locking nuts, etc. with new
ones.
Replace inner and outer races of tapered roller bearings and needle bearings as a set.
Arrange the disassembled parts in accordance with their assembled locations and sequence.
Do not touch the terminals of electrical components which use microcomputers (such as ECM).
Static electricity may damage internal electronic components.
After disconnecting vacuum or air hoses, attach a tag to indicate the proper connection.
Use only the fluids and lubricants specified in this manual.
Use approved bonding agent, sealants or their equivalents when required.
Use hand tools, power tools (disassembly only) and recom-
mended special tools where specified for safe and efficient ser-
vice repairs.
When repairing the fuel, oil, water, vacuum or exhaust systems,
check all affected lines for leaks.
Before servicing the vehicle:
Protect fenders, upholstery and carpeting with appropriate cov-
ers.
Take caution that keys, buckles or buttons do not scratch paint.
SEF289H
SGI233
PBIC0190E
SGI234
HOW TO USE THIS MANUAL
GI-11
C
D
E
F
G
H
I
J
K
L
MB
GI
Revision: 2004 November 2004 FX35/FX45
How to Follow Trouble DiagnosesAAS000E1
DESCRIPTION
NOTICE:
Trouble diagnoses indicate work procedures required to diagnose problems effectively. Observe the following
instructions before diagnosing.
1.Before performing trouble diagnoses, read the “Preliminary Check”, the “Symptom Chart” or the
“Work Flow”.
2.After repairs, re-check that the problem has been completely eliminated.
3.Refer to Component Parts and Harness Connector Location for the Systems described in each
section for identification/location of components and harness connectors.
4.Refer to the Circuit Diagram for quick pinpoint check.
If you need to check circuit continuity between harness connectors in more detail, such as when a
sub-harness is used, refer to Wiring Diagram in each individual section and Harness Layout in PG
section for identification of harness connectors.
5.When checking circuit continuity, ignition switch should be OFF.
6.Before checking voltage at connectors, check battery voltage.
7.After accomplishing the Diagnostic Procedures and Electrical Components Inspection, make sure
that all harness connectors are reconnected as they were.
HOW TO FOLLOW TEST GROUPS IN TROUBLE DIAGNOSES
1.Work and diagnostic procedure
Start to diagnose a problem using procedures indicated in enclosed test groups.
2.Questions and required results
Questions and required results are indicated in bold type in test group.
The meaning of are as follows:
SAIA0256E
HOW TO USE THIS MANUAL
GI-17
C
D
E
F
G
H
I
J
K
L
MB
GI
Revision: 2004 November 2004 FX35/FX45
Optional Splice
DESCRIPTION
SGI942
Num-
berItem Description
1 Power condition
This shows the condition when the system receives battery positive voltage (can be oper-
ated).
2 Fusible link
The double line shows that this is a fusible link.
The open circle shows current flow in, and the shaded circle shows current flow out.
3Fusible link/fuse loca-
tion
This shows the location of the fusible link or fuse in the fusible link or fuse box. For arrange-
ment, refer to PG section, POWER SUPPLY ROUTING.
4Fuse
The single line shows that this is a fuse.
The open circle shows current flow in, and the shaded circle shows current flow out.
5 Current rating
This shows the current rating of the fusible link or fuse.
6 Connectors
This shows that connector E3 is female and connector M1 is male.
The G/R wire is located in the 1A terminal of both connectors.
Terminal number with an alphabet (1A, 5B, etc.) indicates that the connector is SMJ connec-
tor. Refer to PG section, SMJ (SUPER MULTIPLE JUNCTION).
7 Optional splice
The open circle shows that the splice is optional depending on vehicle application.
8Splice
The shaded circle shows that the splice is always on the vehicle.
9 Page crossing
This arrow shows that the circuit continues to an adjacent page.
The A will match with the A on the preceding or next page.
10 Common connector
The dotted lines between terminals show that these terminals are part of the same connector.
11 Option abbreviation
This shows that the circuit is optional depending on vehicle application.
12 Relay
This shows an internal representation of the relay. For details, refer to PG section, STAN-
DARDIZED RELAY.
13 Connectors
This shows that the connector is connected to the body or a terminal with bolt or nut.
GW-44
POWER WINDOW SYSTEM
Revision: 2004 November 2004 FX35/FX45
BCM Power Supply and Ground Circuit CheckAIS004QE
1. CHECK FUSE
Check 15A fuse [No.1, located in fuse block (J/B)]
Check 15A fuse [No.22, located in fuse block (J/B)]
Check 50A fusible link (letter M located in the fuse and fusible link box).
NOTE:
Refer to GW-15, "
Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown out, be sure to eliminate cause of malfunction before installing new fuse. Refer to
PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between BCM connector M3, M4 terminal 38, 42,
55 and ground.
OK or NG
OK >> GO TO 3.
NG >> Check BCM power supply circuit for open or short.
Power window retained power operation does not operate
properly1. Check the retained power operation mode set-
ting.GW-41
2. Door switch checkGW-67
3. Replace BCM.BCS-15
Does not operate by key cylinder switch1. Door key cylinder switch checkGW-692. Replace power window main switch —
Power window lock switch does not function 1. Power window lock switch checkGW-73
Auto operation does not operate but manual operate normally
(driver side)1. Encoder circuit check (driver side)GW-61
2. Replace power window main switch —
Auto operation does not operate but manual operate normally
(passenger side)1. Encoder circuit check (passenger side)GW-63
2. Replace front power window switch (passen-
ger side)—
Auto operation does not operate but manual operate normally
(rear LH or RH)1. Encoder circuit check (rear LH or RH)GW-65
2. Replace rear power window switch (LH or RH) — Symptom Repair order Refer to page
38 (W/L) – Ground : Battery voltage
42 (L/R) – Ground : Battery voltage
55 (G) – Ground : Battery voltage
PIIA6160E
REAR WINDOW DEFOGGER
GW-97
C
D
E
F
G
H
J
K
L
MA
B
GW
Revision: 2004 November 2004 FX35/FX45
Trouble Diagnoses Symptom ChartAIS004R8
Make sure other systems using the signal of the following systems operate normally.
BCM Power Supply and Ground Circuit CheckAIS004R9
First perform the “SELF-DIAG RESULTS” in “BCM” with CONSULT-II, when perform the each trouble
diagnosis. Refer to BCS-14, "
CAN Communication Inspection Using CONSULT-II (Self-Diagnosis)" .
1. CHECK FUSE
Check 15A fuse [No.1, located in fuse block (J/B)]
Check 15A fuse [No.22, located in fuse block (J/B)]
Check 50A fusible link (letter M located in the fuse and fusible link box).
NOTE:
Refer to GW-86, "
Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown out, be sure to eliminate cause of malfunction before installing new fuse. Refer to
PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch ON.
2. Check voltage between BCM connector M3, M4 terminal 38, 42,
55 and ground.
OK or NG
OK >> GO TO 3.
NG >> Check BCM power supply circuit for open or short.
Symptom Diagnoses / Service procedure Refer to page
Rear window defogger and door mirror defogger do not
operate. 1. BCM power supply and ground circuit check.GW-97
2. IPDM E/R auto active test checkPG-24
3. Rear window defogger switch circuit checkGW-98
4. Rear window defogger power supply circuit checkGW-100
5. Replace IPDM E/ RPG-30
Rear window defogger does not operate but both of door
mirror defogger operate.1. Rear window defogger circuit checkGW-102
2. Filament checkGW-107
Door mirror defogger does not operated but both of rear
window defogger operate. 1. Door mirror defogger power supply circuit checkGW-103
Driver side door mirror defogger does not operate. 1. Driver side door mirror defogger circuit checkGW-104
Passenger side door mirror defogger does not operate. 1. Passenger side door mirror defogger circuit checkGW-105
Rear window defogger switch does not light, and rear win-
dow defogger is not displayed on the display.
But rear window defogger operates. 1. Rear window defogger signal checkGW-106
38 (W/L) – Ground : Battery voltage
42 (L/R) – Ground : Battery voltage
55 (G) – Ground : Battery voltage
PIIA6160E
GW-100
REAR WINDOW DEFOGGER
Revision: 2004 November 2004 FX35/FX45
Rear Window Defogger Power Supply Circuit CheckAIS004RB
1. CHECK FUSE
Check 10A fuse [No.12, located in fuse block (J/B)]
Check 20A fuse (No.75, located in the IPDM E/R)
Check 20A fuse (No.80, located in the IPDM E/R)
NOTE:
Refer to GW-86, "
Component Parts and Harness Connector Location" .
OK or NG
OK >> GO TO 2.
NG >> If fuse is blown out, be sure to eliminate cause of malfunction before installing new fuse, refer to
PG-3, "
POWER SUPPLY ROUTING CIRCUIT" .
2. CHECK POWER SUPPLY CIRCUIT
1. Turn ignition switch OFF.
2. Remove rear window defogger relay.
3. Turn ignition switch ON.
4. Check voltage between rear window defogger relay connector
and ground.
OK or NG
OK >> GO TO 3.
NG >> Repair or replace harness between fuse block (J/B) and
rear window defogger relay.
3. CHECK REAR WINDOW DEFOGGER RELAY
Check continuity between rear window defogger terminals 3 and 5, 6
and 7.
OK or NG
OK >> GO TO 4.
NG >> Replace rear window defogger relay.
ConnectorTerminals (Wire color)
Voltage (V)
(Approx.)
(+) (-)
E131 (OR)
Ground Battery voltage 3 (W)
6 (R)
PIIA4233E
Terminal Condition Continuity
3512V direct current supply
between terminals 1 and 2Ye s
No current supply No
6712V direct current supply
between terminals 1 and 2Ye s
No current supply No
SEC202B