ENGINE MAINTENANCE (VQ35DE ENGINE)
MA-17
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10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating step 3 through 6 until engine coolant level no
longer drops.
Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Fill radiator with water until water spills from the air relief hole, then close air relief plug. Fill radiator and
reservoir tank with water and reinstall radiator cap.
2. Run engine and warm it up to normal operating temperature.
3. Rev engine two or three times under no-load.
4. Stop engine and wait until it cools down.
5. Drain water from the system. Refer to MA-15, "
DRAINING ENGINE COOLANT" .
6. Repeat steps 1 through 5 until clear water begins to drain from radiator.
Checking Fuel LinesALS000GI
Inspect fuel lines, filler cap and tank for improper attachment, leaks,
cracks, damage, loose connections, chafing or deterioration.
If necessary, repair or replace damaged parts.
Changing Air Cleaner FilterALS000GJ
VISCOUS PAPER TYPE
The viscous paper type filter does not need cleaning between
replacement intervals. Refer to MA-7, "
PERIODIC MAINTE-
NANCE" .
Changing Engine OilALS000H3
WARNING:
Be careful not to burn yourself, as engine oil may be hot.
Prolonged and repeated contact with used engine oil may cause skin cancer; try to avoid direct
skin contact with used engine oil. If skin contact is made, wash thoroughly with soap or hand
cleaner as soon as possible.
1. Remove front engine undercover with power tool.
2. Warm up engine, and check for engine oil leakage from engine components. Refer to LU-7, "
ENGINE OIL
LEAKAGE" .
3. Stop engine and wait for 10 minutes.
4. Remove drain plug and oil filler cap.
5. Drain engine oil.
SMA803A
SBIA0463E
ENGINE MAINTENANCE (VK45DE ENGINE)
MA-23
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When engine coolant overflows air relief hole on heater hose,
install air relief plug.
4. Warm up engine to normal operating temperature with radiator cap installed.
5. Run engine at 3,000 rpm for 10 seconds and return to idle speed.
Repeat two or three times.
CAUTION:
Watch water temperature gauge so as not to overheat engine.
6. Stop engine and cool down to less than approximately 50°C (122°F).
Cool down using a fan to reduce the time.
If necessary, refill engine coolant up to filler neck of thermostat housing.
7. Refill reservoir tank to “MAX” level line with engine coolant.
8. Repeat steps 3 through 6 two or more times with radiator cap installed until engine coolant level no longer
drops.
9. Check cooling system for leaks with engine running.
10. Warm up engine, and check for sound of engine coolant flow while running engine from idle up to 3,000
rpm with heater temperature controller set at several position between “COOL” and “WARM”.
Sound may be noticeable at heater unit.
11. Repeat step 10 three times.
12. If sound is heard, bleed air from cooling system by repeating steps 3 through 6 until engine coolant level
no longer drops.
Clean excess engine coolant from engine.
FLUSHING COOLING SYSTEM
1. Install reservoir tank, and radiator drain plug.
If cylinder block water drain plugs are removed, close and tighten them. Refer to EM-244, "
ASSEM-
BLY" .
2. Fill thermostat housing with water until water spills from the air relief hole, then close air relief plug. Fill
thermostat housing and reservoir tank with water and reinstall radiator cap.
3. Run engine and warm it up to normal operating temperature.
4. Rev engine two or three times under no-load.
5. Stop engine and wait until it cools down.
6. Drain water from the system. Refer to MA-22, "
DRAINING ENGINE COOLANT" .
7. Repeat steps 1 through 5 until clear water begins to drain from radiator.Reservoir tank engine coolant capacity
(at “MAX” level):
0.8 (7/8 US qt, 3/4 lmp qt)
SMA412B
Radiator drain plug:
: 1.19 N·m (0.12 kg-m, 11 in-lb)
PB-1
PARKING BRAKE SYSTEM
F BRAKES
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SECTION PB
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Revision: 2004 November 2004 FX35/FX45
PARKING BRAKE SYSTEM
PARKING BRAKE SYSTEM ...................................... 2
On-Vehicle Service ................................................... 2
PEDAL STROKE ................................................... 2
INSPECT COMPONENTS .................................... 2
ADJUSTMENT ...................................................... 2
PARKING BRAKE CONTROL ................................... 3
Components ............................................................. 3
Removal and Installation .......................................... 3
REMOVAL ............................................................. 3
INSTALLATION ..................................................... 4PARKING BRAKE SHOE ........................................... 5
Components ............................................................. 5
Removal and Installation .......................................... 5
REMOVAL ............................................................. 5
INSPECTION AFTER REMOVAL ......................... 6
INSTALLATION ..................................................... 6
SERVICE DATA AND SPECIFICATIONS (SDS) ........ 7
Parking Drum Brake ................................................. 7
Parking Brake Control .............................................. 7
PARKING BRAKE CONTROL
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PARKING BRAKE CONTROLPFP:36010
ComponentsAFS001TK
Removal and InstallationAFS001TL
REMOVAL
1. Remove front kicking plate (driver side). Refer to IP-12, "(A) Front Kicking Plate (LH/RH)" .
2. Remove front body side welt (driver side). Refer to EI-37, "
BODY SIDE TRIM" .
3. Remove dash side finisher (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
4. Remove instrument lower panel (driver side). Refer to IP-10, "
INSTRUMENT PANEL ASSEMBLY" .
5. Remove adjusting nut.
6. Remove front cable installation bolts, nuts, and lock plate, then remove front cable from the vehicle.
7. Remove heat insulator between center tube and rear propeller shaft.
8. Remove exhaust center muffler. Refer to EX-3, "
EXHAUST SYSTEM" .
9. Remove propeller shaft. Refer to PR-7, "
Removal and Installation" .
10. Remove rear disc caliper and disc rotors. Refer to BR-26, "
Removal and Installation of Brake Caliper
Assembly" .
11. Remove parking brake shoe, and remove rear cable from toggle lever. Refer to PB-5, "
PARKING BRAKE
SHOE" .
1. Device assembly 2. Spring insulator 3. Return spring
4. Lock plate 5. Front cable 6. Return spring
7. Rear left cable 8. Rear right cable 9. Pin
10. Adjusting nut
SFIA1943E
PB-4
PARKING BRAKE CONTROL
Revision: 2004 November 2004 FX35/FX45
12. Remove right and left rear cables installation nut, bolt, and remove right and left rear cable assembly from
the vehicle.
INSTALLATION
1. Refer to “Components” for tightening torque. Install in the reverse order of removal.
CAUTION:
Do not reuse adjusting nut after removing it.
2. Adjust parking brake. Refer to PB-2, "
ADJUSTMENT" .
SERVICE DATA AND SPECIFICATIONS (SDS)
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SERVICE DATA AND SPECIFICATIONS (SDS)PFP:00030
Parking Drum Brake AFS001TO
Parking Brake ControlAFS001TP
TypeDS19HC
Brake liningStandard thickness (new) 3.2 mm (0.126 in)
Wear limit thickness 1.5 mm (0.059 in)
Drum (disc)Standard inner diameter (new) 190 mm (7.48 in)
Wear limit of inner diameter 191 mm (7.52 in)
Control typeFoot pedal
Number of notches [under force of 200 N (20.4 kg, 44.9 lb)] 4 − 5 notches
Number of notches
when warning lamp switch comes on1 notches
PG-1
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
K ELECTRICAL
CONTENTS
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SECTION PG
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Revision: 2004 November 2004 FX35/FX45
POWER SUPPLY, GROUND & CIRCUIT ELEMENTS
POWER SUPPLY ROUTING CIRCUIT ...................... 3
Schematic ................................................................ 3
Wiring Diagram - POWER - ..................................... 4
BATTERY POWER SUPPLY - IGNITION SW. IN
ANY POSITION ..................................................... 4
ACCESSORY POWER SUPPLY - IGNITION SW.
IN “ACC” OR “ON” .............................................. 10
IGNITION POWER SUPPLY - IGNITION SW. IN
“ON” AND/OR “START” ....................................... 12
Fuse ....................................................................... 17
Fusible Link ............................................................ 17
Circuit Breaker ....................................................... 17
IPDM E/R (INTELLIGENT POWER DISTRIBUTION
MODULE ENGINE ROOM) ...................................... 18
System Description ................................................ 18
SYSTEMS CONTROLLED BY IPDM E/R ........... 18
CAN COMMUNICATION LINE CONTROL ......... 18
IPDM E/R STATUS CONTROL ........................... 19
CAN Communication System Description .............. 19
CAN Communication Unit ...................................... 19
Function of Detecting Ignition Relay Malfunction ... 19
CONSULT-II ........................................................... 20
CONSULT-II INSPECTION PROCEDURE ......... 20
SELF-DIAG RESULTS ........................................ 21
DATA MONITOR ................................................. 22
ACTIVE TEST ..................................................... 22
Auto Active Test ..................................................... 24
DESCRIPTION .................................................... 24
OPERATION PROCEDURE ............................... 24
INSPECTION IN AUTO ACTIVE TEST MODE ... 24
Schematic .............................................................. 26
IPDM E/R Terminal Arrangement ........................... 27
IPDM E/R Power/Ground Circuit Inspection .......... 28
Inspection With CONSULT-II (Self-Diagnosis) ....... 29
Removal and Installation of IPDM E/R ................... 30
REMOVAL ........................................................... 30
INSTALLATION ................................................... 30GROUND ................................................................... 31
Ground Distribution ................................................. 31
MAIN HARNESS ................................................. 31
ENGINE ROOM HARNESS ................................ 34
ENGINE HARNESS/VK ENGINE MODELS ........ 37
ENGINE HARNESS/VQ ENGINE MODELS ....... 38
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 39
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 40
BODY HARNESS ................................................ 41
BODY NO.2 HARNESS ...................................... 44
ROOM LAMP HARNESS .................................... 45
HARNESS ................................................................. 46
Harness Layout ...................................................... 46
HOW TO READ HARNESS LAYOUT ................. 46
OUTLINE ............................................................. 47
MAIN HARNESS ................................................. 48
ENGINE ROOM HARNESS ................................ 51
ENGINE HARNESS/VK ENGINE MODELS ........ 54
ENGINE HARNESS/VQ ENGINE MODELS ....... 55
ENGINE CONTROL HARNESS/VK ENGINE
MODELS ............................................................. 56
ENGINE CONTROL HARNESS/VQ ENGINE
MODELS ............................................................. 58
BODY HARNESS ................................................ 60
BODY NO.2 HARNESS ...................................... 62
ROOM LAMP HARNESS .................................... 63
FRONT DOOR HARNESS .................................. 64
REAR DOOR HARNESS .................................... 65
BACK DOOR HARNESS .................................... 66
Wiring Diagram Codes (Cell Codes) ...................... 67
ELECTRICAL UNITS LOCATION ............................ 70
Electrical Units Location ......................................... 70
ENGINE COMPARTMENT .................................. 70
PASSENGER COMPARTMENT ......................... 71
LUGGAGE COMPARTMENT .............................. 73
HARNESS CONNECTOR ......................................... 74
Description .............................................................. 74
HERNESS CONNECTOR (TAB-LOCKING
POWER SUPPLY ROUTING CIRCUIT
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Fuse AKS007VW
If fuse is blown, be sure to eliminate cause of incident before
installing new fuse.
Use fuse of specified rating. Never use fuse of more than speci-
fied rating.
Do not partially install fuse; always insert it into fuse holder prop-
erly.
Remove fuse for “ELECTRICAL PARTS (BAT)” if vehicle is not
used for a long period of time.
Fusible LinkAKS007VX
A melted fusible link can be detected either by visual inspection or by
feeling with finger tip. If its condition is questionable, use circuit
tester or test lamp.
CAUTION:
If fusible link should melt, it is possible that critical circuit
(power supply or large current carrying circuit) is shorted.
In such a case, carefully check and eliminate cause of inci-
dent.
Never wrap outside of fusible link with vinyl tape. Important:
Never let fusible link touch any other wiring harness, vinyl
or rubber parts.
Circuit Breaker AKS007VY
The PTC thermistor generates heat in response to current flow. The
temperature (and resistance) of the thermistor element varies with
current flow. Excessive current flow will cause the element's temper-
ature to rise. When the temperature reaches a specified level, the
electrical resistance will rise sharply to control the circuit current.
Reduced current flow will cause the element to cool. Resistance falls
accordingly and normal circuit current flow is allowed to resume.
CEL083
CKIM0195E
SEL109W