AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
3. CHECK HARNESS CONTINUITY
1. Disconnect driver seat control unit connector.
2. Check continuity between driver seat control unit connector
B152 terminals 23 (Y/W), 36 (Y/G) and "memory switch and
lumber support switch" connector D3 terminals 23 (Y/W), 36 (Y/
G).
3. Check continuity between driver seat control unit connector
B152 terminals 23 (Y/W), 36 (Y/G) and ground.
OK or NG
OK >> GO TO 5.
NG >> Repair or replace harness between automatic drive positioned control unit and "memory switch
and lumber support switch".
4. CHECK SEAT MEMORY SWITCH INDICATOR SIGNAL
Check voltage between driver seat control unit connector B152 ter-
minals 23 (Y/W), 36 (Y/G) and ground.
OK or NG
OK >> Memory indicator lamp circuit is OK.
NG >> Replace "memory switch and lumber support switch".
Uart Communication Line Circuit CheckAIS002Y8
1. CHECK UART LINE HERNESS
1. Disconnect driver seat control unit connector and automatic
drive positioner control unit connector.
2. Check continuity between driver seat control unit connector
B152 terminal 2 (P), 8 (G/Y) and automatic drive positioner con-
nector M49 terminal 10 (B), 26 (G).
3. Check continuity between driver seat control unit connector
B152 terminal 2 (P), 8 (G/Y) and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace harness between driver seat control unit and automatic drive positioner.23 (Y/W) – 23 (Y/W) : Continuity should exist.
36 (Y/G) – 36 (Y/G) : Continuity should exist.
23 (Y/W) – Ground : Continuity should not exist.
36 (Y/G) – Ground : Continuity should not exist.
PIIA5077E
23 (Y/W) – Ground : Battery voltage
36 (Y/G) – Ground : Battery voltage
PIIA5078E
2 (P) − 26 (W) : Continuity should exist.
8 (G/Y) − 10 (R) : Continuity should exist.
2 (P) − Ground : Continuity should not exist.
8 (G/Y) − Ground : Continuity should not exist.
PIIA5099E
SE-90
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
2. CHECK UART LINE SIGNAL 1
1. Turn ignition switch ON.
2. Check signal between driver seat control unit connector ground,
with oscilloscope.
OK or NG
OK >> GO TO 3.
NG >> Check the flowing.
When voltage waveform dose not appear with a constant voltage (approx. 5V), replace driver
seat control unit.
When voltage waveform dose not appear with a constant voltage (approx. 0V), replace auto-
matic drive positioner control unit.
3. CHECK UART LINE SIGNAL 2
Check signal between automatic driver positioner control unit con-
nector ground, with oscilloscope.
OK or NG
OK >> GO TO 4.
NG >> Check the flowing.
When voltage waveform dose not appear with a constant voltage (approx. 5V), replace auto-
matic driver seat control unit.
When voltage waveform dose not appear with a constant voltage (approx. 0V), replace driver
seat control unit.
4. CHECK DRIVER SEAT CONTROL UNIT
Dose the automatic drive positioner operate, when the driver control unit exchanged?
Does seat memory function operate?
YES >> Replace automatic drive positioner control unit.
NG >> Replace driver seat control unit.
ConnectorTe r m i n a l s
(Wire color)
Condition Signal
(+) (–)
B152 2 (P) GroundSeat
memory
switch 1 or
2 opera-
tion
PIIA5097E
PIIA4814E
ConnectorTe r m i n a l s
(Wire color)
Condition Signal
(+) (–)
M49 10 (R) GroundSeat
memory
switch 1 or
2 opera-
tion
PIIA5098E
PIIA4813E
AUTOMATIC DRIVE POSITIONER
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Revision: 2004 November 2004 FX35/FX45
Lumber Support Circuit CheckAIS003C1
1. CHECK LUMBER SUPPORT SWITCH
1. Turn ignition switch OFF.
2. Disconnect l"memory switch and lumber support switch" con-
nector.
3. Check voltage between l"memory switch and lumber support
switch" connector B158 terminal 1 (R) and ground.
OK or NG
OK >> GO TO 2.
NG >> Repair or replace harness between fuse block (J/B) and l"memory switch and lumber support
switch".
2. CHECK LUMBER SUPPORT SWITCH
Check continuity power seat switch.
OK or NG
OK >> GO TO 3.
NG >> Replace power seat switch.
3. CHECK LUMBER SUPPORT MOTOR HARNESS
1. Disconnect lumber support motor connector.
2. Check continuity between l"memory switch and lumber support
switch" connector B158 terminal 31 (W), 32 (L) and lumber sup-
port motor connector B195 terminal 31 (W), 32 (L).
3. Check continuity between l"memory switch and lumber support
switch" connector B159 terminal 31 (W), 32 (L) and ground.
OK or NG
OK >> GO TO 4.
NG >> Repair or replace harness between l"memory switch and lumber support switch" and lumber sup-
port motor. 1 (R) – Ground: : Battery voltage
PIIA6707E
Terminal Condition Continuity
311 Lumber support switch turned to backward. Yes
16B Lumber support switch turned to forward. No
321 Lumber support switch turned to forward. Yes
16B Lumber support switch turned to backward. No
PIIA6709E
31 (W) − 31 (W) : Continuity should exist.
32 (L) − 32 (L) : Continuity should exist.
31 (W) − Ground : Continuity should not exist.
32 (L) − Ground : Continuity should not exist.
PIIA6710E
SE-92
AUTOMATIC DRIVE POSITIONER
Revision: 2004 November 2004 FX35/FX45
4. CHECK LUMBER SUPPORT SWITCH GROUND CIRCUIT
Check continuity between lumber support switch connector B158
terminal 16B (B) and ground.
OK or NG
OK >> Check the condition of the harness and connector.
NG >> Repair or replace harness between l"memory switch and lumber support switch" and ground. 16B (B) – Ground : Continuity should exist.
PIIA6708E
POWER SEAT
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Revision: 2004 November 2004 FX35/FX45
POWER SEATPFP:87016
Automatic Drive Positioner Interlocking Power SeatAIS003L4
A trouble diagnosis of a automatic drive positioner interlocking power seat is refer toSE-11, "AUTOMATIC
DRIVE POSITIONER" .
POWER SEAT
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Revision: 2004 November 2004 FX35/FX45
Wiring Diagram–SEAT– / For Driver SeatAIS002X1
TIWM0303E
SE-104
FRONT SEAT
Revision: 2004 November 2004 FX35/FX45
8. Remove the front and rear leg cover (LH and RH).
NOTE:
1. Slide the seat backward, and disconnect the front tabs on the front leg cover. Then move the cover
toward the rear of the vehicle, and pull up to remove.
2. Slide the seat forward, then disengage the tabs on the front LH and RH of the rear leg cover and tabs
engaged into the rail. Then pull the cover toward the rear of the vehicle.
9. Slide the seat until the body mounting bolts are visible and a tool can be inserted.
NOTE:
When disassembling the driver seat after removal, set the front and rear cushion lifter to the top position.
10. Disconnect both battery cables.
11. Remove the harness connector for the side air bag module.
12. Remove the power seat harness connector and vehicle harness fixing clip.
13. Remove the front seat.
NOTE:
When removing and installing, using waste, protect the parts from damage where it may interfere with oth-
ers.
INSTALLATION
Install in the reverse order of removal.
NOTE:
Be sure to insert the rear end tab of the rear leg cover under the rail.
REMOVAL OF SEATBACK TRIM AND PAD
1. Remove the seatback garnish.
2. Remove the retainer.
PIIA4984E
PIIA6041E
PIIA6042E
SRS-1
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
H RESTRAINTS
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SECTION SRS
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SRS
Revision: 2004 November 2004 FX35/FX45
SUPPLEMENTAL RESTRAINT SYSTEM (SRS)
PRECAUTIONS .......................................................... 3
Precautions for Supplemental Restraint System
(SRS) “AIR BAG” and “SEAT BELT PRE-TEN-
SIONER” .................................................................. 3
Precautions for SRS “AIR BAG” and “SEAT BELT
PRE-TENSIONER” Service ..................................... 3
Wiring Diagrams and Trouble Diagnosis .................. 3
PREPARATION ........................................................... 4
Special Service Tools ............................................... 4
Commercial Service Tools ........................................ 4
SUPPLEMENTAL RESTRAINT SYSTEM (SRS) ....... 5
SRS Configuration ................................................... 5
Front Seat Belt Pre-tensioner with Load Limiter ...... 6
Front Side Air Bag .................................................... 6
Side Curtain Air Bag ................................................. 6
TROUBLE DIAGNOSIS .............................................. 7
Trouble Diagnosis Introduction ................................. 7
DIAGNOSIS FUNCTION ....................................... 7
HOW TO PERFORM TROUBLE DIAGNOSIS
FOR QUICK AND ACCURATE REPAIR ............... 7
WORK FLOW ........................................................ 8
Component Parts Location ....................................... 9
Schematic .............................................................. 10
Wiring Diagram — SRS — ...................................... 11
CONSULT-II Function ............................................ 15
DIAGNOSIS MODE FOR CONSULT-II ............... 15
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITH CONSULT-II .............................................. 15
HOW TO ERASE SELF-DIAGNOSTIC
RESULTS ............................................................ 16
Self-Diagnosis Function (Without CONSULT-II) ..... 16
HOW TO CHANGE SELF-DIAGNOSIS MODE
WITHOUT CONSULT-II ...................................... 16
HOW TO ERASE SELF-DIAGNOSIS RESULTS ... 16
SRS Operation Check ............................................ 17
DIAGNOSTIC PROCEDURE 1 ........................... 17
Trouble Diagnosis with CONSULT-II ...................... 19
DIAGNOSTIC PROCEDURE 2 ........................... 19
DIAGNOSTIC PROCEDURE 3 ........................... 23
DIAGNOSTIC PROCEDURE 4 (CONTINUED FROM DIAGNOSTIC PROCEDURE 2) .............. 25
DIAGNOSTIC PROCEDURE 5 ........................... 25
Trouble Diagnosis without CONSULT-II ................. 29
DIAGNOSTIC PROCEDURE 6 ........................... 29
WARNING LAMP FLASH CODE CHART ........... 30
Trouble Diagnosis: “AIR BAG” Warning Lamp Does
Not Turn OFF ......................................................... 34
DIAGNOSTIC PROCEDURE 7 ........................... 34
Trouble Diagnosis: “AIR BAG” Warning Lamp Does
Not Turn ON ........................................................... 35
DIAGNOSTIC PROCEDURE 8 ........................... 35
DRIVER AIR BAG MODULE .................................... 36
Removal and Installation ........................................ 36
REMOVAL ........................................................... 36
INSTALLATION ................................................... 37
SPIRAL CABLE ........................................................ 38
Removal and Installation ........................................ 38
REMOVAL ........................................................... 38
INSTALLATION ................................................... 39
FRONT PASSENGER AIR BAG MODULE .............. 40
Removal and Installation ........................................ 40
REMOVAL ........................................................... 40
INSTALLATION ................................................... 40
FRONT SIDE AIR BAG MODULE ............................ 41
Removal and Installation ........................................ 41
REMOVAL ........................................................... 41
INSTALLATION ................................................... 42
SIDE CURTAIN AIR BAG MODULE ........................ 43
Removal and Installation ........................................ 43
REMOVAL ........................................................... 43
INSTALLATION ................................................... 44
CRASH ZONE SENSOR ........................................... 45
Removal and Installation ........................................ 45
REMOVAL ........................................................... 45
INSTALLATION ................................................... 45
SIDE AIR BAG (SATELLITE) SENSOR ................... 46
Removal and Installation ........................................ 46
REMOVAL ........................................................... 46
INSTALLATION ................................................... 46