2004 Hyundai Terracan catalytic converter

FEATURES OF YOUR HYUNDAI 1- 1
1. FEATURES OF
YOUR HYUNDAI
B010A01O-GAT FUEL RECOMMENDATIONS Use Unleaded Gasoline Unleaded gasoline with a Pump Octane Rating of 87 (Research Octane Number 91) or highermust be used in Hyundai vehicle. If leaded gaso-line is used, it will cause the catalytic converter tobecome ineffective and the emission controlsystem to malfunction.This can also result in increased maintenanceexpense. To avoid accidental use of leaded fuel,the large nozzle used with leaded gasoline atservice stations can not be inserted into fuel tankopening of your Hyundai. NOTE:
o For some countries, Hyundai vehicles are
designed to use leaded gasoline. Whenyou are going to use leaded gasoline, askto Hyundai dealer whether leaded gaso-line in your vehicle is available or not.
o Octane rating of leaded gasoline is same with unleaded one. B010B01A-AAT What About Gasohol?Gasohol (a mixture of 90% unleaded gasoline and 10% ethanol or grain alcohol) may be usedin your Hyundai. However, if your engine devel-ops drive ability problems, the use of 100%unleaded gasoline is recommended. Fuels withunspecified quantities of alcohol, or alcoholsother than ethanol, should not be used. B010D01S-AAT Do not Use Methanol Fuels containing methanol (wood alcohol) should
not be used in your Hyundai. This type of fuel canreduce vehicle performance and damage com-ponents of the fuel system. CAUTION: Your Hyundai's New Vehicle Limited War-ranty may not cover damage to the fuel sys-tem and performance problems that arecaused by the use of methanol or fuels con-taining methanol.
B010A01HP
B010E01A-AAT Gasolines for Cleaner AirTo help contribute to cleaner air, Hyundai recom- mends that you use gasolines treated with deter-gent additives, which help prevent deposit for-mation in the engine. These gasolines will helpthe engine run cleaner and enhance performanceof the Emission Control System.
Use Diesel Diesel fuel of 52 to 54 cetane is the correct rating to use in your Hyundai. If two types of diesel fuelare available, use summer or winter fuel properly
according to the following temperature condi-tions.
o Above -5°C (23°F) ... Summer type diesel fuel.
o Below -5°C (23°F) ... Winter type diesel fuel. Watch the fuel level in the tank very carefully : If the engine stops through fuel failure, the circuitsmust be completely purged to permit restarting. CAUTION:
o Do not let any gasoline or water enter the
tank. This would make it necessary todrain it out and to bleed the lines to avoidjamming the injection pump and damag-ing the engine.
o In winter, in order to cut down incidents due to freezing, paraffin oil may be addedto the fuel if the temperature drops tobelow -10°C. Never use more than 20%paraffin oil.
1

FEATURES OF YOUR HYUNDAI
1- 2 B030A01A-AAT KEYS
B030B01HP
B030B01A-AAT Record Your Key Number
B030A01HP
A code number is stamped on the number plate that came with the keys to your Hyundai. Thiskey number plate should not be left with the keysbut kept in a safe place, not in the vehicle. Thekey number should also be recorded in a placewhere it can be found in an emergency.If you need additional keys, or if you should loseyour keys, your authorized Hyundai dealer canmake new keys if you can supply the key num-ber.
For greater convenience, the same key operatesall the locks in your Hyundai. However, becausethe doors can be locked without a key, carryinga spare key is recommended in case you acci-dentally lock one key inside the car.
B010F01A-AAT Operation in Foreign CountriesIf you are going to drive your Hyundai in another country, be sure to:
o Observe all regulations regarding registra-
tion and insurance.
o Determine that acceptable fuel is available. B020A01S-GAT BREAKING IN YOUR NEW HYUNDAI During the First 2,000 Km (1,200 Miles) No formal "break-in" procedure is required with your new Hyundai. However, you can contributeto the economical operation and durability of yourHyundai by observing the following recommen-dations during the first 2,000 km (1,200 miles).
o Don't drive faster than 88 km/h (55 mph).
o While driving, keep your engine speed (rpm, or revolutions per minute) between 2,000 rpmand 4,000 rpm.
o Use moderate acceleration. Don't start, de- press the accelerator pedal fully.
o For the first 300 km (200 miles), try to avoid hard stops.
o Don't lug the engine (in other words, don't drive so slowly in too high a gear that theengine "bucks":shift to a lower gear).
o Whether going fast or slow, vary your speed from time to time.
o Don't let the engine idle longer than 3 minutes for a catalytic converter equipped engine.
o Don't tow a trailer during the first 2,000 km (1,200 miles) of operation.

WHAT TO DO IN AN EMERGENCY 3-1
3. WHAT TO DO IN ANEMERGENCY
D010A01A-AAT IF THE ENGINE WILL NOT START WARNING: If the engine will not start, do not push or pull the car to start it. This could result in a collision or cause other damage. In addition, push or pull starting may cause the catalytic converter to be overloaded and create a fire hazard. D010B01HP-GAT If Engine Doesn’t Turn Over or Turns Over Slowly
1. If your car has an automatic transmission, be sure the gear selector lever is in "N" or "P" and the emergency brake is set. 2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting". D020A02A-AAT JUMP STARTING WARNING: The gas produced by the battery during the jump-start operation is highly explosive. If these instructions are not followed exactly, serious personal injury and damage to the vehicle may occur! If you are not sure how to follow this procedure, seek qualified assis- tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive. When jump starting, wear protective glasses and be careful not to get acid on yourself, your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area with clear water for at least 15 minutes. Then promptly obtain medical attention. If you must be transported to an emergency facility, con-
D010C02A-EAT If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position, check allconnectors at ignition coils and sparkplugs(For Gasoline Engine) or check all connectors at glow plug and glow plug relay(For Diesel Engine). Reconnect any that may be disconnected or loose.
3. Check fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai
dealer or seek other qualified assistance.
D010D01A-AAT If Engine Stalls While Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seekother qualified assistance.
AX30030A
Negative to the engine not to the battery
Positive to positive
Booster battery
c
e
f d
Discharged battery
D010B01HP
3

EMISSION CONTROL SYSTEMS 7-1
7. EMISSION
CONTROL SYSTEMS
H010A01A-GAT EMISSION CONTROL SYSTEMS (If installed) Your Hyundai is equipped with an emission control system to meet all requirements of the Emission prohibition rules of your province. There are three emission control systems which are as follows. (1) Crankcase emission control system (For a Gasoline Engine)
(2) Evaporative emission control system (For a Gasoline Engine)
(3) Exhaust emission control system In order to assure the proper function of the emission control systems, it is recommended that you have your car inspected and main- tained by an authorized Hyundai dealer in ac- cordance with the maintenance schedule in this manual. H010C02Y-GAT 2. Evaporative Emission Control
System; For a Gasoline Engine
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping into the atmosphere. Canister While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed and stored in the canister. When the engine is
running, the fuel vapors absorbed in the canis- ter are drawn into the induction system through the purge control solenoid valve. Purge Control Solenoid Valve The purge control solenoid valve is controlled
by the ECM; when the engine coolant tempera- ture is low, and during idling, it closes, so that evaporated fuel is not taken into the surge tank.
After engine warm-up, during ordinary driving, it opens so as to introduce evaporated fuel to the surge tank. H020A01A-AAT CATALYTIC CONVERTER ; For a Gasoline Engine
H020A01HP
Catalytic Converter
All Hyundai vehicles are equipped with a mono- lith type three-way catalytic converter to re- duce the carbon monoxide, hydrocarbons and nitrogen oxides contained in the exhaust gas. Exhaust gases passing through the catalytic converter may cause it to operate at a very high temperature. The introduction of large amounts of unburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard. This risk may be reduced by observing the following:
H010B01A-AAT
1. Crankcase Emission Control System
; For a Gasoline Engine
The Positive Crankcase Ventilation System is employed to prevent air pollution caused by blow-by gases being emitted from the crank- case. This system supplies fresh filtered air to the crankcase through the air intake hose. Inside the crankcase, which the fresh air mixes with blow-by gases, which then pass through the PCV valve into the induction system.7
H010D01A-AAT
3. Exhaust Emission Control SystemThe Exhaust Emission Control System is a highly effective system which controls exhaust emissions while maintaining good vehicle performace.

7-2EMISSION CONTROL SYSTEMS
WARNING:
o Use unleaded fuel only.
o Maintain the engine in good operating condition. Extremely high catalytic con-verter temperatures can result from im- proper operation of the electrical, igni- tion or multiport electronic fuel injection.
o If your engine stalls, pings, knocks, or is hard to start, have your Hyundai dealerinspect and repair the problem as soon as possible.
o Avoid driving with a very low fuel level. Running out of gasoline may cause theengine to misfire and result in damage to the catalytic converter.
o Avoid idling the engine for periods long- er than 10 minutes.
o The vehicle should not be pushed or pulled to get started. This may cause the catalytic converter to overheat and cre- ate a fire hazard.
o Do not touch the catalytic converter or any other part of the exhaust systemwhile the catalytic converter is hot. Shut off the engine, wait for at least one hour before touching the catalytic converter or any other part of the exhaust system.
o Remember that your Hyundai dealer is your best source of assistance.
o Do not stop your Hyundai over any com- bustible material such as grass, paper,leaves or rags. These materials might contact the hot catalytic converter and a fire might result. H020C01HP-GAT EGR SYSTEM ; For a Diesel Engine (If installed) This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into the engine, there by reducing cylinder combustion temperature.The EGR system helps reduce Nox (Oxides of Nitrogen) emission gasses.
H020D01S-GAT CATALYTIC CONVERTER ; For a Diesel Engine (If installed) All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car- bon monoxide, hydrocarbons and particulates contained in the exhaust gas.

INDEX 10-1
A
Air bag ...................................................................................
1-30 ~ 1-33
Air Cleaner Filter ............................................................................... 6-10
Air Conditioning Care .............................................................................................. 6-15
Filter ..................................................................................... 1-79, 6-16
Operation .............................................................................. 1-72, 6-15
Switch ............................................................................................ 1-72
Antenna ........................................................................................... 1-101
Ashtray .............................................................................................. 1-53
Audio Fault Code .............................................................................. 1-98
Automatic Heating and Cooling Control System ...................1-74 ~ 1-78
BBattery ...................................................................................... 2-14, 6-20
Bi-Level Heating ................................................................................ 1-70
Brake Anti-lock system .............................................................................. 2-8
Checking the brakes ..................................................................... 6-14
Fluid ............................................................................................... 6-14
Pedal clearance ............................................................................ 6-18
Pedal free-play .............................................................................. 6-17
Practices ....................................................................................... 2-13
Breaking-In your New Hyundai ........................................................... 1-2 C Care of Cassette
Tapes ................................................................... 1-99
Care of Disc ...................................................................................... 1-99
Cassette Tape Player Operation (H240) ............................... 1-85 ~ 1-86
Cassette Tape Player Operation (H280) ............................... 1-90 ~ 1-91
Catalytic Converter ............................................................................. 7-1
CD Auto changer (H280) ............................................. 1-60, 1-95 ~ 1-97
Child Restraint System .......................................................... 1-24 ~ 1-28
Child-Protector Rear Door Lock ......................................................... 1-7
Cigarette Lighter ................................................................................ 1-52
Clock ................................................................................................. 1-51
Clutch
Checking fluid ................................................................................ 6-14
Pedal free-play .............................................................................. 6-17
Combination Light
Headlight flasher ........................................................................... 1-49
Headlight switch ............................................................................ 1-49
High-beam switch .......................................................................... 1-49
Lane change signal ....................................................................... 1-48
Parking light auto cut .................................................................... 1-49
Turn signal operation .................................................................... 1-48
Compact Disc Player Operation (H280) ................................ 1-92 ~ 1-94
Cooling Fans ..................................................................................... 6-20
Corrosion protection Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ....................................................................... 4-2
Cruise Control ........................................................................ 1-65 ~ 1-67
10. INDEX
10

CONTROLS AND EQUIPMENT1- 41
B260M01A-AATLow Fuel Level Warning Light
The low fuel level warning light comes on when
the fuel tank is approaching empty. When it comes on, you should add fuel as soon aspossible. Driving with the fuel level warning lighton or with the fuel level below "E" can cause theengine to misfire and damage the catalyticconverter.
B260K01B-EAT Hatchback Door Open Warning Light
This light remains on unless the tail gate is completely closed and latched.
B260E01HP-GAT
Seat Belt Warning Light
The seat belt warning light blinks for about 6seconds when the ignition key is turned fromthe "OFF" position to "ON" or "START".
B260L01A-GAT Door Ajar Warning Light
The door ajar warning light warns you that a
door is not completely closed.
B260A01B-GAT
Front Fog Indicator Light
Front fog indicator light comes on whenever the fog light switch is on.
B260J01S-EAT Charging System Warning Light
The charging system warning light should come on when the ignition is turned on, then go outwhen the engine is running. If the light stays onwhilst the engine is running, there is a malfunc-tion in the electrical charging system. If the lightcomes on whilst you are driving, stop, turn offthe engine and check under the bonnet. First,make certain the generator drive belt is inplace. If it is, check the tension of the belt.And then, have the system checked by yourHyundai dealer. CAUTION: If the drive belt (generator belt) is loose, broken, or missing whilst the vehicle is driv-ing, there may be a serious malfunction,engine could overheat because this belt alsodrives the water pump.
B260Q01HP-EAT Cruise Indicator Light (Not all models)
The cruise indicator light in the instrument clus-
ter is illuminated only when the vehicle cruising speed has been set using the control switch onthe steering wheel.
The indicator light does not illuminate when the
main cruise control switch is activated. Information on the use of cruise control may be
found on page 1-66.
The brake fluid level warning light indicates that
the brake fluid level in the brake master cylinderis low and hydraulic brake fluid conforming toDOT 3 or DOT 4 specifications should beadded. After adding fluid, if no other trouble isfound, the car should be immediately and care-fully driven to a Hyundai dealer for inspection.If further trouble is experienced, the vehicleshould not be driven at all but taken to a dealerby a professional towing service or some othersafe method.
Your Hyundai is equipped with dual-diagonal
braking systems. This means you still havebraking on two wheels even if one of the dualsystems should fail. With only one of the dualsystems working, more than normal pedal traveland greater pedal pressure are required to stopthe car. Also, the car will not stop in as short adistance with only half of the brake systemworking. If the brakes fail whilst you are driving,shift to a lower gear for additional engine brak-ing and stop the car as soon as it is safe to doso.

EMISSION CONTROL SYSTEMS
7-2
Purge Control Solenoid Valve
The purge control solenoid valve is controlled
by the ECU; when the engine coolant tempera- ture is low, and during idling, it closes, so thatevaporated fuel is not taken into the surge tank.After engine warm-up, during ordinary driving, itopens to introduce evaporated fuel to the surgetank. misfire and result in excessive loading of thecatalytic converter.
o Avoid idling the engine for periods longer than 10 minutes.
o Your Hyundai should not be either pushed or pulled to get it started. This can cause thecatalytic converter to overload.
o Take care not to stop your Hyundai over any combustible material such as grass, paper,leaves or rags.
o Do not touch the catalytic converter or any other part of the exhaust system while theengine is running.
o Remember that your Hyundai dealer is your best source of assistance.
JH010D1-E
3. EXHAUST EMISSION CONTROL
SYSTEM
EGR system ; For a Petrol Engine This system helps control oxides of nitrogen byrecirculating a portion of the exhaust gases intothe intake manifold, thereby reducing cylindercombustion temperatures. YH040A2-E
CATALYTIC CONVERTER
; For a Petrol Engine The catalytic converter is part of the exhaust emission control system. Its purpose is to re-move certain engine emission products fromthe engine's exhaust. It looks something like amuffler and is located underneath the car in theexhaust system. YH040B1-E
About the Catalytic Converter ; For a Petrol Engine
Exhaust gases passing through the catalytic converter cause it to operate at very high tem-peratures. As a result, the introduction of largeamounts of unburned petrol may cause it tooverheat and create a fire hazard. This can beavoided by observing the following:
o Use only unleaded fuel.
o Maintain your engine in good condition. Ex- tremely high converter temperatures can re- sult from improper operation of the electri-cal, ignition or M.P.I. system.
o If your engine stalls, pings, knocks, or is hard to start, take your car to your Hyundaidealer as soon as possible and have thedifficulty corrected.
o Avoid driving with a very low fuel level. If you run out of petrol, it could cause the engine to H020D01S-GAT CATALYTIC CONVERTER ; For a Diesel Engine All Hyundai vehicles are equipped with oxida- tion type catalytic converter to reduce the car-bon monoxide, hydrocarbons and particulatecontained in the exhaust gas. H020C01HP-EAT EGR SYSTEM ; For a Diesel Engine This system helps control oxides of nitrogen by recirculating a part of the exhaust gas into theengine, there by reducing cylinder combustiontemperature. The EGR system helps reduce Nox (Oxides of Nitrogen) emission gasses.
Catalytic ConverterH020A01HP