EMISSION CONTROL SYSTEMS 7-1
7. EMISSION
CONTROL SYSTEMS
H010A01A-GAT EMISSION CONTROL SYSTEMS (If installed) Your Hyundai is equipped with an emission control system to meet all requirements of the Emission prohibition rules of your province. There are three emission control systems which are as follows. (1) Crankcase emission control system (For a Gasoline Engine)
(2) Evaporative emission control system (For a Gasoline Engine)
(3) Exhaust emission control system In order to assure the proper function of the emission control systems, it is recommended that you have your car inspected and main- tained by an authorized Hyundai dealer in ac- cordance with the maintenance schedule in this manual. H010C02Y-GAT 2. Evaporative Emission Control
System; For a Gasoline Engine
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping into the atmosphere. Canister While the engine is inoperative, fuel vapors
generated inside the fuel tank are absorbed and stored in the canister. When the engine is
running, the fuel vapors absorbed in the canis- ter are drawn into the induction system through the purge control solenoid valve. Purge Control Solenoid Valve The purge control solenoid valve is controlled
by the ECM; when the engine coolant tempera- ture is low, and during idling, it closes, so that evaporated fuel is not taken into the surge tank.
After engine warm-up, during ordinary driving, it opens so as to introduce evaporated fuel to the surge tank. H020A01A-AAT CATALYTIC CONVERTER ; For a Gasoline Engine
H020A01HP
Catalytic Converter
All Hyundai vehicles are equipped with a mono- lith type three-way catalytic converter to re- duce the carbon monoxide, hydrocarbons and nitrogen oxides contained in the exhaust gas. Exhaust gases passing through the catalytic converter may cause it to operate at a very high temperature. The introduction of large amounts of unburned gasoline into the exhaust may cause the catalytic converter to overheat and create a fire hazard. This risk may be reduced by observing the following:
H010B01A-AAT
1. Crankcase Emission Control System
; For a Gasoline Engine
The Positive Crankcase Ventilation System is employed to prevent air pollution caused by blow-by gases being emitted from the crank- case. This system supplies fresh filtered air to the crankcase through the air intake hose. Inside the crankcase, which the fresh air mixes with blow-by gases, which then pass through the PCV valve into the induction system.7
H010D01A-AAT
3. Exhaust Emission Control SystemThe Exhaust Emission Control System is a highly effective system which controls exhaust emissions while maintaining good vehicle performace.
INDEX 10-1
A
Air bag ...................................................................................
1-30 ~ 1-33
Air Cleaner Filter ............................................................................... 6-10
Air Conditioning Care .............................................................................................. 6-15
Filter ..................................................................................... 1-79, 6-16
Operation .............................................................................. 1-72, 6-15
Switch ............................................................................................ 1-72
Antenna ........................................................................................... 1-101
Ashtray .............................................................................................. 1-53
Audio Fault Code .............................................................................. 1-98
Automatic Heating and Cooling Control System ...................1-74 ~ 1-78
BBattery ...................................................................................... 2-14, 6-20
Bi-Level Heating ................................................................................ 1-70
Brake Anti-lock system .............................................................................. 2-8
Checking the brakes ..................................................................... 6-14
Fluid ............................................................................................... 6-14
Pedal clearance ............................................................................ 6-18
Pedal free-play .............................................................................. 6-17
Practices ....................................................................................... 2-13
Breaking-In your New Hyundai ........................................................... 1-2 C Care of Cassette
Tapes ................................................................... 1-99
Care of Disc ...................................................................................... 1-99
Cassette Tape Player Operation (H240) ............................... 1-85 ~ 1-86
Cassette Tape Player Operation (H280) ............................... 1-90 ~ 1-91
Catalytic Converter ............................................................................. 7-1
CD Auto changer (H280) ............................................. 1-60, 1-95 ~ 1-97
Child Restraint System .......................................................... 1-24 ~ 1-28
Child-Protector Rear Door Lock ......................................................... 1-7
Cigarette Lighter ................................................................................ 1-52
Clock ................................................................................................. 1-51
Clutch
Checking fluid ................................................................................ 6-14
Pedal free-play .............................................................................. 6-17
Combination Light
Headlight flasher ........................................................................... 1-49
Headlight switch ............................................................................ 1-49
High-beam switch .......................................................................... 1-49
Lane change signal ....................................................................... 1-48
Parking light auto cut .................................................................... 1-49
Turn signal operation .................................................................... 1-48
Compact Disc Player Operation (H280) ................................ 1-92 ~ 1-94
Cooling Fans ..................................................................................... 6-20
Corrosion protection Cleaning the interior ........................................................................ 4-3
Protecting your Hyundai from corrosion ................ ......................... 4-1
Washing and waxing ....................................................................... 4-2
Cruise Control ........................................................................ 1-65 ~ 1-67
10. INDEX
10
CONTROLS AND EQUIPMENT1- 37
B260A03HP-E
B264A02HP-EAT INDICATOR AND WARNING LIGHTS (Not all models) (DIESEL ENGINE TYPE A)
1
2 34 5 6
7
8910111213 15 17
18 192021
1
22
1416
1. Turn Signal Indicator Light
2. Diesel Preheat Indicator Light
3. ABS Service Reminder Indicator Light(Not all models)
4. Supplemental Restraint (AirBag) System Service Reminder Indicator (SRI) Light
5. Fuel Filter Warning Light
6. Low Oil Pressure Warning Light
7. Brake Vacuum Warning Light 8. Parking Brake/Low Brake Fluid Level
Warning Light
9. Charging System Warning Light
10. A/T Oil Temperature Warning Light
(Not all models)
11. Overdrive Off Indicator Light (Not all models)
12. High Beam Indicator Light
13. Front Fog Indicator Light 14. Automatic Transmission Position Indicator
Light (Not all models)
15. Immobiliser Warning Light
16. 4WD Low Indicator Light
17. 4WD Engaged Indicator Light
18. Malfunction Indicator Light (MIL)
19. Hatchback Door Open Warning Light
20. Door Ajar Warning Light
21. Seat Belt Warning Light
22. Low Fuel Warning Light
CONTROLS AND EQUIPMENT1- 39
B260A03HP-E-1
B264A02HP-EAT INDICATOR AND WARNING LIGHTS (Not all models) (DIESEL ENGINE TYPE B)
1
2 34 6 7
8
910 11 12 13 14 17 18
19 202122
1
1516
1. Turn Signal Indicator Light
2. Diesel Preheat Indicator Light
3. ABS Service Reminder Indicator Light
(Not all models)
4. Supplemental Restraint (AirBag) System Service Reminder Indicator (SRI) Light
5. Immobiliser Warning Light (Not all models)
6. Fuel Filter Warning Light
7. Low Oil Pressure Warning Light 8. Brake Vacuum Warning Light
9. Parking Brake/Low Brake Fluid Level
Warning Light
10. Charging System Warning Light
11. A/T Oil Temperature Warning Light (Not all models)
12. Overdrive Off Indicator Light (Not all models)
13. High Beam Indicator Light
14. Front Fog Indicator Light 15. Automatic Transmission Position Indicator
Light (Not all models)
16. Cruise Idicator Light (Not all models)
17. 4WD Low Indicator Light
18. 4WD Engaged Indicator Light
19. Malfunction Indicator Light (MIL)
20. Hatchback Door Open Warning Light
21. Door Ajar Warning Light
22. Seat Belt Warning Light
23. Low Fuel Warning Light
5 23
Part-time 4WD : Full-time 4WD :
VEHICLE MAINTENANCE REQUIREMENTS
5- 2 YF010A2-E
REGULAR SERVICING
In order to ensure continued reliability, safety and longevity, regular
maintenance performed at the intervals specified is essential. The maintenance intervals specified are based both on time elapsed andmileage covered since the previous maintenance service was per-formed. However, under severe operating conditions, certain scheduledoperations should be performed at shorter intervals. Regular maintenance should be entrusted to a Hyundai dealer who is
best able to provide the expertise required to ensure optimum opera-tional performance.
In addition the use of Hyundai replacement parts and service consumables
will ensure that the original build quality, operational performance andsafety are maintained.
F030B01HP-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
ENGINE CONTROL SYSTEM MAINTENANCE (PETROL) ENGINE OIL & FILTER (API SG, SG/CD, SH OR SH/CD) DRIVE BELT (ALT, DAMPER, TENSIONER, IDLER) FUEL FILTER (MPI TYPE) FLUID LEAKS TIMING BELT VENTILATION HOSES AIR CLEANER FILTER SPARK PLUGS (PLATINUM COATED)
NO. DESCRIPTION60 72
5060
4048
3036
2024
1012
MILES X 1000 MONTHS
R
I I
l
R R
R
I
R
I
R
l
R
I
R
R
I I I I
R
l
I
R
R
I I1 2 3 4 5 6 7 8
VEHICLE MAINTENANCE REQUIREMENTS 5-3
F030D04HP-EAT R :REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY.
ENGINE CONTROL SYSTEM MAINTENANCE (DIESEL) ENGINE OIL & FILTER (API CF-4 OR ABOVE, ACEA B4 OR ABOVE) AIR CLEANER FILTERFUEL FILTER CARTRIDGE TIMING BELT DRIVE BELT (FOR AIR COMPRESSOR, ALTERNATOR)ALTERNATOR VACUUM PUMP ALTERNATOR OIL HOSE & VACUUM HOSE FUEL LINES, FUEL HOSE & CONNECTIONS
1 23 4 56 7 8
6072
RRR R l I I I
50 60
R I I I I40 48
RRR II I I20 24RRR II I IMILES X 1000 MONTHS70 84R I I I INO. DESCRIPTION 10 12
R I I I I 3036
R I I I I
VEHICLE MAINTENANCE REQUIREMENTS
5- 4
F030C02HP-EAT R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
GENERAL MAINTENANCE COOLING SYSTEM COOLANTENGINE COOLANT SPECIFIC GRAVITY MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTER BRAKE PIPES, HOSES, AND CONNECTIONSBRAKE FLUID CLUTCH FLUID REAR BRAKE LININGS AND CYLINDERSBRAKE PADSSUSPENSION AND STEERING SYSTEM FRONT SUSPENSION BALL JOINTS TRANSFER CASE OILAXLE GEAR OIL CLEAN PROPELLAR SHAFT/RETIGHTEN BOLTS REAR WHEEL BEARINGSTYRE CONDITION AND PRESSURE (incl. Spare) LUBRICATE LOCKS AND HINGES CHECK ALL ELECTRICAL SYSTEMSROAD TEST CHECK ALL SYSTEMS WITH HI-SCAN CHECK EMISSIONSCHECK 4 WHEEL ALIGNMENT
60 72
50 60
4048
I
R R
II
R
I
RR
III I II I II I II I II
I I I II I I I II I II I II I II I I
I
R I I II
RR I I II I
R II II I II I I
30 36
2024
I
R
I I II I I I II I II I II I II I I
I
R I I II
RR I I II I II I II I II I I
10 12
I I I II I I I II I
R
II II I II I I
MILES X 1000 MONTHS
NO. DESCRIPTION
1 23 4 5 67 8 9
1011 12 1314 15 1617 18 1920 21
22 23
PETROL ENGINE DIESEL ENGINE
VEHICLE MAINTENANCE REQUIREMENTS 5-5
F040A05HP-EAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : REPLACE I : INSPECT AND, AFTER INSPECTION, CLEAN, ADJUST, REPAIR OR REPLACE IF NECESSARY
SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas ENGINE OIL AND FILTER AIR CLEANER FILTER SPARK PLUGS (FOR PETROL ENGINE) TIMING BELT BRAKE PADS, CALIPERS AND ROTORS REAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKE STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT DRIVESHAFTS & BOOTS MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSION FLUID AND FILTERTRANSFER CASE OIL *1AXLE GEAR OIL *1
EVERY 4,500 MILES OR 6 MONTHS MORE FREQUENTLY MORE FREQUENTLY EVERY 37,000 MILES OR 48 MONTHS MORE FREQUENTLY MORE FREQUENTLY MORE FREQUENTLYEVERY 9,000 MILES OR 12 MONTHS EVERY 60,000 MILESEVERY 27,000 MILESEVERY 60,000 MILES MORE FREQUENTLY
MAINTENANCE
OPERATIONMAINTENANCE ITEM
R
R R R II II
R R R I A, B, C, F, H C, EG, H, I, J D, E, F, G C, D, G, HC, D, G, H C, D, E, FC, D, E, F A, C, D, E, F, G, H, I, JA, C, E, F, G, H, I C, E, G, H, I C, E, G, H, I
MAINTENANCE INTERVALS
DRIVING
CONDITION
F - More than 50% driving in heavy city traffic during hot weather above 32°F(90°C)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car,taxi,commercial car or vehicle towing
J - Driving over 100 MPH
*1: Transfer Case Oil and Axle Gear Oil should be checked (and replaced if necessary) anytime they have been submerged in water over 15.7 in. (40cm) deep.