2004 Hyundai Terracan transmission oil

WHAT TO DO IN AN EMERGENCY 3-1
3. WHAT TO DO IN ANEMERGENCY
D010A01A-AAT IF THE ENGINE WILL NOT START WARNING: If the engine will not start, do not push or pull the car to start it. This could result in a collision or cause other damage. In addition, push or pull starting may cause the catalytic converter to be overloaded and create a fire hazard. D010B01HP-GAT If Engine Doesn’t Turn Over or Turns Over Slowly
1. If your car has an automatic transmission, be sure the gear selector lever is in "N" or "P" and the emergency brake is set. 2. Check the battery connections to be sure
they are clean and tight.
3. Turn on the interior light. If the light dims or
goes out when you operate the starter, the battery is discharged.
4. Check the starter connections to be sure they are securely tightened.
5. Do not push or pull the vehicle to start it. See instructions for "Jump Starting". D020A02A-AAT JUMP STARTING WARNING: The gas produced by the battery during the jump-start operation is highly explosive. If these instructions are not followed exactly, serious personal injury and damage to the vehicle may occur! If you are not sure how to follow this procedure, seek qualified assis- tance. Automobile batteries contain sulfuric acid. This is poisonous and highly corrosive. When jump starting, wear protective glasses and be careful not to get acid on yourself, your clothing or on the car.
o If you should accidentally get acid on your
skin or in your eyes, immediately remove any contaminated clothing and flush the area with clear water for at least 15 minutes. Then promptly obtain medical attention. If you must be transported to an emergency facility, con-
D010C02A-EAT If Engine Turns Over Normally but Does Not Start
1. Check fuel level.
2. With the key in the "OFF" position, check allconnectors at ignition coils and sparkplugs(For Gasoline Engine) or check all connectors at glow plug and glow plug relay(For Diesel Engine). Reconnect any that may be disconnected or loose.
3. Check fuel line in the engine room.
4. If engine still refuses to start, call a Hyundai
dealer or seek other qualified assistance.
D010D01A-AAT If Engine Stalls While Driving
1. Reduce your speed gradually, keeping a straight line. Move cautiously off the road to a safe place.
2. Turn on your emergency flashers.
3. Try to start the engine again. If your vehicle will not start, contact a Hyundai dealer or seekother qualified assistance.
AX30030A
Negative to the engine not to the battery
Positive to positive
Booster battery
c
e
f d
Discharged battery
D010B01HP
3

VEHICLE MAINTENANCE REQUIREMENTS 5-1
F010C01HP-GAT
Specified Scheduled Procedures
These are the procedures such as inspections,
adjustments and replacements that are listed in the maintenance charts starting on page 5-2.These procedures must be performed at theintervals shown in the maintenance schedule toassure that your warranty remains in effect.Although it is strongly recommended that theybe performed by the factory-trained or distribu-tor-trained technicians at your Hyundai dealer,these procedures may be performed at anyqualified service facility.
It is suggested that genuine Hyundai service
parts be used for any required repairs or re-placements. Other parts of equivalent qualitysuch as engine oil, engine coolant, manual orauto transmission oil, brake fluid and so onwhich are not supplied by Hyundai Motor Com-pany or its distributor may be used withoutaffecting your warranty coverage but you shouldalways be sure these are equivalent to thequality of the original Hyundai parts. Your Ser-vice Passport provides further information aboutyour warranty coverage.
5. VEHICLE
MAINTENANCE REQUIREMENTS F010E01A-AAT
Do-It-Yourself Maintenance If you are mechanically inclined, own a few tools that are required and want to take the time to doso, you can inspect and service a number ofitems. For more information about doing it your-self, see Section 6.
F010D01A-AAT
General Checks These are the regular checks you should per-
form when you drive your Hyundai or you fill thefuel tank. A list of these items will be found onpage 6-4.
F010A01A-GAT
MAINTENANCE INTERVALS Service Requirements
To assure that you receive the greatest number
of kilometers of satisfying operation from your Hyundai, certain maintenance procedures mustbe performed. Although careful design and en-gineering have reduced these to a minimum,those that are required are of the utmost impor-tance.
It is your responsibility to have these mainte-
nance procedures performed to comply with theterms of the warranties covering your newHyundai. The Service Passport supplied withyour new vehicle provides further informationabout these warranties.
F010B01A-AAT
Maintenance Requirements The maintenance required for your Hyundai can be divided into three main areas: o Specified scheduled procedures o General checkso Do-it-yourself maintenance F010F01A-AAT
A Few Tips
o Whenever you have your Hyundai serviced, keep copies of the service records in your glove box. This will help ensure that you candocument that the required procedures havebeen performed to keep your warranties ineffect. This is especially important whenservice is not performed by an authorizedHyundai dealer.
o If you choose to do your own maintenance and repairs, you may find it helpful to havean official Hyundai Shop Manual. A copy ofthis publication may be purchased at yourHyundai dealer's parts department.
F020A01Y-GAT
SCHEDULED MAINTENANCE RE- QUIREMENTS
Inspection should be performed any time a
malfunction is experienced or suspected. Re- ceipts for all emission control system servicesshould be retained to demonstrate compliancewith conditions of the emissions system war-ranty.
For severe usage maintenance requirements,
see page 5-6 of this section.
5

VEHICLE MAINTENANCE REQUIREMENTS 5-5
I
R I I I I I I I I I II I I I
R
I
GENERAL MAINTENANCE COOLING SYSTEM COOLANT MANUAL TRANSMISSION OIL AUTOMATIC TRANSMISSIONFLUID AND FILTER BRAKE HOSES AND LINES BRAKE FLUIDREAR BRAKE DRUMS/LININGS, PARKING BRAKE BRAKE PADS, CALIPERS AND ROTORS EXHAUST PIPE AND MUFFLERSUSPENSION MOUNTING BOLTS STEERING GEAR BOX, LINKAGE & BOOTS/ LOWER ARM BALL JOINT, UPPER ARM BALL JOINTPOWER STEERING PUMP AND HOSES DRIVE SHAFTS AND BOOTS AIR CONDITIONING REFRIGERANTTRANSFER CASE OIL *1 AXLE GEAR OIL *1 PROPELLAR SHAFT CLEAN, BOLT RETIGHTENAIR CONDITIONER FILTER (For Evaporator and Blower Unit)
1 2 3 4 5 67 8 9
10 11 12 13 1415 16 1718
F030C05HP-GAT
R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary
Note : (1) FOR EVERY 24 MONTHS OR 45,000 KM, WHICHEVER OCCURS FIRST : "R"
(2) FOR EVERY 12 MONTHS OR 20,000 KM, WHICHEVER OCCURS FIRST : "R"
*1. Transfer Case Oil and Axle Gear Oil should be changed anytime they have been submerged in water.
NO. DESCRIPTION
I
R I I I I I I I I I II I I I I I15 12 30 24
45 36 60 4875 60
90 72105
84 120
96KILOMETERS X 1000 MONTHS
I
R I I I I I I I I I II I I I I I I I I I I I I I II I I I
I I I I I I I I II I I
R I I I I I I I I II I I II
R I
R I I I I I I I II I I I I I I I I I I I I I II I I
R
European Community Only Except European Community
See Note (1)Gasoline Engine Diesel Engine
See Note (2)

VEHICLE MAINTENANCE REQUIREMENTS
5- 6 ENGINE OIL AND FILTER (GASOLINE ENGINE) ENGINE OIL AND FILTER(DIESEL ENGINE (2.5 TCI))ENGINE OIL AND FILTER
(DIESEL ENGINE (2.9 CRDi))AIR CLEANER FILTERSPARK PLUGSTIMING BELTBRAKE PADS, CALIPERS AND ROTORSREAR BRAKE DRUMS/LININGS/PADS, PARKING BRAKESTEERING GEAR BOX, LINKAGE AND BOOTS/LOWER ARM BALL JOINT, UPPER ARM BALL JOINTDRIVESHAFTS AND BOOTSMANUAL TRANSMISSION OILAUTOMATIC TRANSMISSIONFLUID AND FILTERTRANSFER CASE OILAIR CONDITIONER FILTER (For Evaporator and Blower Unit)
R R RR
II I I
R R R R
European Community OnlyExcept European CommunityEurope Countries OnlyExcept Europe Countries
A, B, C, F, H C, E G, H, I, JD, E, F, GC, D, G, HC, D, G, H C, D, E, F C, D, E, F A, C, D, E, F, G, H, I, J A, C, E, F, G, H, I C, E, G, I C,E
F040A05HP-GAT
MAINTENANCE UNDER SEVERE USAGE CONDITIONS
The following items must be serviced more frequently on cars normally used under severe driving conditions. Refer to the chart below for the appropriate maintenance intervals. R : Replace I : Inspect and, after inspection, clean, adjust, repair or replace if necessary SEVERE DRIVING CONDITIONS
A - Repeated short distance driving
B - Extensive idling
C - Driving in dusty, rough roads
D - Driving in areas using salt or other corrosive materials or in very cold weather
E - Driving in sandy areas F - More than 50% driving in heavy city traffic during hot
weather above 32°C (90°F)
G - Driving in mountainous areas
H - Towing a trailer
I - Driving for patrol car, taxi, or other commercial use or
vehicle towing
J - Driving over 170 km/h
MAINTENANCE ITEM
European Community Only Except European Community
DRIVING
CONDITION
MAINTENANCE
OPERATION MAINTENANCE
INTERVALS
EVERY 7,500 KM OR 6 MONTHS EVERY 4,000 KMEVERY 3,000 KMEVERY 7,500 KM OR 6 MONTHSEVERY 5,000 KM OR 6 MONTHSMORE FREQUENTLYMORE FREQUENTLYEVERY 60,000 KM OR 48 MONTHSMORE FREQUENTLYMORE FREQUENTLY MORE FREQUENTLY EVERY 15,000 KM OR 12 MONTHS EVERY 100,000 KMEVERY 45,000 KMEVERY 40,000 KMEVERY 100,000 KMMORE FREQUENTLY

VEHICLE MAINTENANCE REQUIREMENTS
5- 8 F070E02HP-GAT
o Automatic Transmission Fluid and
Filter
The fluid level should be in the "HOT" range of the dipstick, after the engine and transmissionare at normal operating temperature. Check theautomatic transmission fluid level with the en-gine running and the transmission in neutral,with the parking brake properly applied. UseMOBIL DEXRON- II when adding or changing
fluid. F070F01A-AAT
o Brake Hoses and Lines Visually check for proper installation, chafing, cracks, deterioration and any leakage. Replaceany deteriorated or damaged parts immediate-ly. F070G02A-AAT
o Brake Fluid Check brake fluid level in the brake fluid reser- voir. The level should be between "MIN" and"MAX" marks on the side of the reservoir. Useonly hydraulic brake fluid conforming to DOT 3or DOT 4. F070H01HP-GAT
o Rear Brake Drums/ Linings/Pads,
Parking Brake
Check the rear brake drums, linings and pads for scoring, burning, leaking fluid, broken parts,and excessive wear. Inspect the parking brakesystem including the parking brake lever andcables. For detailed service procedures, referto the Shop Manual. F070J01A-AAT o Brake Pads, Calipers and RotorsCheck the pads for excessive wear, discs for run out and wear, and calipers for fluid leakage. F070K01A-AAT o Exhaust Pipe and MufflerVisually inspect the exhaust pipes, muffler and hangers for cracks, deterioration, or damage.Start the engine and listen carefully for anyexhaust gas leakage. Tighten connections orreplace parts as necessary. F070L01A-AAT o Suspension Mounting BoltsCheck the suspension connections for loose- ness or damage. Retighten to the specifiedtorque.
F060H01A-AAT
o Air Cleaner Filter
A Genuine Hyundai air cleaner filter is recom-
mended when the filter is replaced.
F060J01A-AAT
o Spark Plugs Make sure to install new spark plugs of the
correct heat range.
F070C01A-AAT
o Coolant The coolant should be changed at the
intervals specified in the maintenance sched-ule.
F070D01A-AAT
o Manual Transmission Oil Inspect the manual transmission oil according
to the maintenance schedule. NOTE:
If the oil level is low, check for possible
leaks before adding oil. Do not overfill.

DO-IT-YOURSELF MAINTENANCE 6-1
6. DO-IT-YOURSELF MAINTENANCE G010A01HP-GAT GASOLINE ENGINE COMPARTMENT (3.5 V6)
1. Fuse and Relay box
2. Battery
3. Engine cover
4. Brake fluid reservoir5. Power steering fluid reservoir
6. Windshield washer fluid reservoir
7. Air cleaner
8. Radiator cap
9. Engine oil filler cap10. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
11. Engine oil level dipstick
12. Engine Coolant reservoir cap G010A02HP
1
2
4
56 7 89 1 011
6
1 CAUTION: When inspecting or servicing the
engine, you should handle toolsand other heavy objects carefully so that the plastic cover of the engine is not damaged.
312

DO-IT-YOURSELF MAINTENANCE
6-2
G010B01HP-GAT DIESEL ENGINE COMPARTMENT (2.5 TCI) G010B02HP
1. Fuse and Relay box
2. Battery
3. Automatic Transmission fluid level dipstick (Vehicle with Automatic Transmission)
4. Engine oil filler cap 5. Engine oil level dipstick
6. Engine cover
7. Brake fluid reservoir
8. Clutch fluid reservoir (If installed)
9. Power steering fluid reservoir
10. Windshield washer fluid reservoir
11. Air cleaner
12. Radiator cap
13. Fuel filter
14. Engine Coolant reservoir cap
121
CAUTION: When inspecting or servicing the engine, you should handle tools and other heavy objects carefully so that the plastic cover of the engine is not damaged.345 7 86
91 0 1 1 1 2 13 14

DO-IT-YOURSELF MAINTENANCE 6-3
G010C01HP-GAT DIESEL ENGINE COMPARTMENT (2.9 CRDi) G010C02HP
1. Fuse and Relay box
2. Battery
3. Engine oil level dipstick
4. Engine cover 5. Engine oil filler cap
6. Brake fluid reservoir
7. Windshield washer fluid reservoir
8. Air cleaner
9. Radiator cap10. Automatic Transmission fluid level dipstick
(Vehicle with Automatic Transmission)
11. Fuel filter
12. Power steering fluid reservoir
13. Engine Coolant reservoir cap
12 3 5
6
78 9 1 0 121
CAUTION: When inspecting or servicing the
engine, you should handle toolsand other heavy objects carefully so that the plastic cover of the engine is not damaged.
4
13
11