2004 Hyundai Santa Fe disc

3WHAT TO DO IN AN EMERGENCY
3JUMP STARTING
!
o If you should accidentally get acid on your
skin or in your eyes, immediately remove
any contaminated clothing and flush the area
with clear water for at least 15 minutes. Then
promptly obtain medical attention. If you
must be transported to an emergency facil-
ity, continue to apply water to the affected
area with a sponge or cloth.
o The gas produced by the battery during the
jump-start operation is highly explosive. Do
not smoke or allow a spark or an open flame
in the vicinity.
o The battery being used to provide the jump
start must be 12-volt. If you cannot deter-
mine that it is a 12-volt battery, do not attempt
to use it for the jump start.
o To jump start a car with a discharged battery,
follow this procedure exactly:
1. If the booster battery is installed in another
vehicle, be sure the two vehicles are not
touching.
2. Turn off all unnecessary lights and acces-
sories in both vehicles.
3. Attach the clamps of the jumper cable in the
exact location shown on the illustration. First,
attach one clamp of the jumper cable to the
positive (+) post or cable of the discharged
battery.Then attach the other end of the same cable
to the positive (+) post or cable of the booster
battery. Next, using the other cable, attach
one clamp to the negative (-) post or cable
of the booster battery. Then attach the other
end of that cable to a solid metal part of the
engine away from the battery. Do not con-
nect the cable to any moving part.
4. Start the engine in the car with the booster
battery and let it run for a few minutes. This
will help to assure that the booster battery is
fully charged. During the jumping operation,
run the engine in this vehicle at about 2,000
rpm.
5. Start the engine in the car with the dis-
charged battery using the normal starting
procedure. After the engine starts, leave the
jumper cables connected and let the engine
run at fast idle or about 2,000 rpm for several
minutes.
6. Carefully remove the jumper cables in the
reverse order of attachment.
If you do not know why your battery became
discharged (because the lights were left on,
etc.), have the charging system checked by
your Hyundai dealer.D020A02A-AAT
WARNING:The gas produced by the battery during the
jump-start operation is highly explosive. If
these instructions are not followed exactly,
serious personal injury and damage to the
vehicle may occur! If you are not sure how
to follow this procedure, seek qualified
assistance. Automobile batteries contain
sulfuric acid. This is poisonous and highly
corrosive. When jump starting, wear pro-
tective glasses and be careful not to get
acid on yourself, your clothing or on the car.
HSMJ401
Booster
batteryDischarged
battery

5VEHICLE MAINTENANCE REQUIREMENTS
9
F070L01A-AATo Suspension Mounting Bolts
Check the suspension connections for loose-
ness or damage. Retighten to the specified
torque.
F070G02A-AAT
o Brake Fluid
Check brake fluid level in the brake fluid reser-
voir. The level should be between "MIN" and
"MAX" marks on the side of the reservoir. Use
only hydraulic brake fluid conforming to DOT 3
or DOT 4.
F070K01A-AAT
o Exhaust Pipe and Muffler
Visually inspect the exhaust pipes, muffler and
hangers for cracks, deterioration, or damage.
Start the engine and listen carefully for any
exhaust gas leakage. Tighten connections or
replace parts as necessary.
F070J01A-AATo Brake Pads, Calipers and Rotors
Check the pads for excessive wear, discs for
run out and wear, and calipers for fluid leakage.
F070H01O-AAT
o Rear Brake Discs and Linings/
Parking Brake
Check the rear brake discs and linings for
scoring, burning, leaking fluid, broken parts,
and excessive wear. Inspect the parking brake
system including the parking brake lever and
cables. For detailed service procedures, refer
to the Shop Manual.
F070M01A-AAT
o Steering Gear Box, Linkage & Boots/
Lower Arm Ball Joint
With the vehicle stopped and engine off, check
for excessive free-play in the steering wheel.
Check the linkage for bends or damage. Check
the dust boots and ball joints for deterioration,
cracks, or damage. Replace any damaged
parts.
F070Q01A-AATo Air Conditioning Refrigerant
Check the air conditioning lines and connec-
tions for leakage and damage. Check air con-
ditioning performance according to the relevant
shop manual if necessary.
F070P01A-AATo Driveshafts and Boots
Check the drive shafts, boots and clamps for
cracks, deterioration, or damage. Replace any
damaged parts and, if necessary, repack the
grease.
F070N01A-AAT
o Power Steering Pump, Belt and Hoses
Check the power steering pump and hoses for
leakage and damage. Replace any damaged or
leaking parts immediately. Inspect the power
steering belt for evidence of cuts, cracks, ex-
cessive wear, oiliness and proper tension.
Replace or adjust it if necessary.

6DO-IT-YOURSELF MAINTENANCE
27
G270A01O
6. Turn the plastic cover counterclockwise
and remove it.
5. Disconnect the power cord from the bulb
base in the back of the headlight.
HSM328
HSM329
7. Disconnect the connector from the bulb
base in the back of the headlight.
HSM330
8 . Push the bulb spring to remove the headlight
bulb.

6DO-IT-YOURSELF MAINTENANCE
30
G270E01O-AAT
Front Side Mark Light
1. Remove the cover with a phillips screw-
driver.
HSM334HSM335
HSM3362. Disconnect the connector.
3 . Replace with a new bulb.
HSM342
3 . Replace with a new bulb.

6DO-IT-YOURSELF MAINTENANCE
32
G270E02L
HTB284
3. Disconnect the connector.
4 . Replace with a new bulb.

7EMISSION CONTROL SYSTEMS
2EMISSION CONTROL SYSTEM
H010D01A-AAT
3. Exhaust Emission Control System
The Exhaust Emission Control System is a
highly effective system which controls exhaust
emissions while maintaining good vehicle
performace.
H010B01A-AAT
1. Crankcase Emission Control
System
The positive crankcase ventilation system is
employed to prevent air pollution caused by
blow-by gases being emitted from the crank-
case. This system supplies filtered air to the
crankcase through the air intake hose. Inside
the crankcase, the fresh air mixes with blow-by
gases, which then pass through the PCV valve
and into the induction system.
H010A02O-AAT
Your Hyundai is equipped with an emission
control system to meet all requirements of the
U.S. Environmental Protection Agency or Cali-
fornia Air Resources Board.
There are three emission control systems which
are as follows.
(1) Crankcase emission control system
(2) Evaporative emission control system
(3) Exhaust emission control system
In order to assure the proper function of the
emission control systems, it is recommended
that you have your car inspected and main-
tained by an authorized Hyundai dealer in ac-
cordance with the maintenance schedule in this
manual.
Caution for the Inspection and Maintenance
Test (V6 Vehicle with Traction Control Sys-
tem)
o To prevent the vehicle from misfiring
during dynamometer testing, discon-
nect the ABS connector in the engine
compartment. (2.7 V6 only)
o For more information, see shop manual
(Wheel Speed Sensor).
o After dynamometer testing is completed,
erase the ABS/TCS DTC (Diagnotic
Trouble Code) with a GST (Generic Scan
Tool) or Hi-Scan Pro.Canister
Fuel vapors generated inside the fuel tank are
absorbed and stored in the canister. When the
engine is running, the fuel vapors absorbed in
the canister are drawn into the induction system
through the purge control solenoid valve.
Purge Control Solenoid Valve (PCSV)
The purge control solenoid valve is controlled
by the Engine Control Module (ECM); when the
engine coolant temperature is low during idling,
the PCSV closes so that evaporated fuel is not
taken into the engine. After the engine warms-
up during ordinary driving, the PCSV opens to
introduce evaporated fuel to the engine.
H010C01S-AAT2 . Evaporative Emission Control (Includ-
ing ORVR: Onboard Refueling Vapor
Recovery) System
The Evaporative Emission Control System is
designed to prevent fuel vapors from escaping
into the atmosphere.
(The ORVR system is designed to allow the
vapors from of the fuel tank to be loaded into a
canister while refueling at the gas station, pre-
venting the escape of fuel vapors into the
atmosphere.)

9VEHICLE SPECIFICATIONS
2
J060A01O-AATFUEL SYSTEM
J050A01O-AAT
BRAKE
J040A02O-AATELECTRICAL
J030A01O-AAT
TIRE
J020A01O-AATPOWER STEERING
J010A02O-AAT
MEASUREMENT
177.1 (4500)
71.5 (1820)
65.2(1655)/67.3(1710)*
65.9(1675)/68.1(1730)*
103.1 (2620)
60.6 (1540)
60.6 (1540) Overall length
Overall width
Overall height
Wheel base
Wheel tread
Front
Rear
Type
Wheel free play
Rack stroke
Oil pump typeRack and pinion
0 ~ 1.18 in. (0 ~ 30 mm)
5.5 in. (142 mm)
Vane type
Tire pressure
30 (207)Tire
Standard
Item
Battery
Generator2.4 DOHC2.7 V6
110A (13.5 V)
Dual hydraulic with brake booster
Ventilated disc
Disc type
Cable operated on rear wheel Type
Front brake type
Rear brake type
Parking brake
19 us.gal (15.8 imp.gal, 72 liter)psi (kpa)
Size
225/70 R16Fuel tank capacity
3.5 V6
120A (13.5 V)
MF 68 AH (12 V) 2WD
4WD* With roof rackin. (mm)

10INDEX
2
A
Air bag ...............................................................................................1-31
Air Cleaner Filter ...............................................................................6-12
Air Conditioning
Care..............................................................................................6-18
Operation............................................................................ 1-85, 6-18
Switch...........................................................................................1-84
Antenna ..........................................................................................1-123
Ashtray..............................................................................................1-55
Audio System
Cassete tape player operation (D-285) ...................................1-106
Compact disc player operation (H260) .......................................1-99
Compact disc player operation (D-285) ...................................1-110
Compact disc player operation (D-295) ...................................1-116
Stereo radio operation (H260) .....................................................1-96
Stereo radio operation (D-285) ................................................1-103
Stereo radio operation (D-295) ................................................1-113
B
Battery..................................................................................... 2-23, 6-22
Brake
Anti-lock brake system ................................................................2-15
Brake traction control system (BTCS) ........................................2-15
Checking the brakes ....................................................................6-16
Fluid ..............................................................................................6-16
Pedal clearance ...........................................................................6-20
Pedal free-play .............................................................................6-19
Practices......................................................................................2-21
Breaking-In your New Hyundai .......................................................... 1-3C
Calendar ............................................................................................1-53
Care of Cassette Tapes ................................................................1-121
Care of Disc ...................................................................................1-121
Cargo Security Screen .....................................................................1-69
Catalytic Converter............................................................................. 7-3
Child-Protector Rear Door Lock ......................................................... 1-7
Child Restraint System .....................................................................1-24
Installing a Child Restraint Seat with the
"Tether Anchorage" System .....................................................1-26
Securing the Child Restraint Seat with the "ISOFIX" System ....1-27
Cigarette Lighter ................................................................................1-54
Clock.................................................................................................1-53
Clutch
Checking fluid ...............................................................................6-17
Pedal free-play .............................................................................6-19
Combination Light
Auto light .......................................................................................1-50
Headlight flasher ..........................................................................1-49
Headlight switch ...........................................................................1-49
High-beam switch ........................................................................1-49
Lane change signal ......................................................................1-49
Parking light auto off .....................................................................1-49
Turn signal operation ...................................................................1-48
Consumer Information ........................................................................ 8-6
Cooling Fans .....................................................................................6-23