2004 Hyundai H-1 (Grand Starex) electrical

44IN CASE OF EMERGENCY
24
CAUTION:
When replacing a fusible link, never use anything but a new fusible link with the same or lower amperagerating. Never use a piece of wire or a higher-rated fusible link. This could result in serious damage andcreate a fire hazard.! G200B02A-AAT Replacing Accessory Fuse The fuse box for the lights and other electrical accessories will be found lowon the dashboard on the driver's side. Inside the box you will find a list show- ing the circuits protected by each fuse.If any of your car's lights or other electrical accessories stop working, a blown fuse could be the reason. If thefuse has burned out, you will see that the metal strip inside the fuse has burned through.HSR4021
CHECKING AND REPLACING FUSES
G200A01A-AAT Replacing a Fusible Link
HSRFL200
Melted
Good
A fusible link will melt if the electrical circuits from the battery are ever over-loaded, thus preventing damage to the entire wiring harness. (This could be caused by a short in the system draw-ing too much current.) If this ever happens, have a Hyundai dealer de- termine the cause, repair the systemand replace the fusible link. The fusible links are located in a fuse box for easy inspection.

4
CORROSION PREVENTION AND APPEARANCE CARE
25
4
IN CASE OF EMERGENCY
25
If you suspect a blown fuse, follow this procedure:
1. Turn off the ignition and all other
switches.
2. Open the fuse box and examine each fuse. Remove each fuse by pulling it toward you (a small "fusepuller" tool is contained in the fuse box to simplify this operation).
3. Be sure to check all other fuses even if you find one that appears tohave burned out.
HSR40224. Replace the blown fuse by pressing
a new fuse of the same rating into place. The fuse should be a snug fit. If it is not, have the fuse clip repaired or replaced by a Hyundai dealer. Ifyou do not have a spare fuse, you may be able to borrow a fuse of the same or lower rating from an acces-sory you can temporarily get along without (the radio or cigarette light- er, for example). Always rememberto replace the borrowed fuse.
G200B02A
Good
Burned out
!
CAUTION:
A burned-out fuse indicates that there is a problem in the electrical circuit. If you replace a fuse and it blows as soon as the accessory isturned on, the problem is serious and should be referred to a Hyun- dai dealer for diagnosis and repair.Never replace a fuse with anything except a fuse with the same or a lower amperage rating. A highercapacity fuse could cause damage and create a fire hazard. NOTE: See page 4-37 for the fuse panel descriptions.

8
DO-IT YOURSELF MAINTENANCE
13
D010B02P
CHECKING THE BATTERY
!
G210A01A-AAT
WARNING:
Batteries can be dangerous! When working with batteries, carefully observe the following precautionsto avoid serious injuries. The fluid in the battery contains a
strong solution of sulfuric acid, which is poisonous and highly corrosive. Becareful not to spill it on yourself or the car. If you do spill battery fluid on yourself, immediately do the follow-ing: o If battery fluid is on your skin, flush
the affected areas with water for atleast 15 minutes and then seek medical assistance.
o If battery fluid is in your eyes, rinse out your eyes with water and getmedical assistance as soon as possible. While you are being drivento get medical assistance, continue to rinse your eyes by using a sponge or soft cloth saturated withwater.
o If you swallow battery fluid, drink a large quantity of water or milk fol- lowed by milk of magnesia, eat a raw egg or drink vegetable oil. Getmedical assistance as soon as possible.
While batteries are being charged(either by a battery charger or by the vehicle’s alternator), they produceexplosive gases. Always observe these warnings to prevent injuries from occurring:
o Charge batteries only in a well ven- tilated area.
o Do not permit flames, sparks or smoking in the area.
o Keep children away from the area. I090C01P-GAT Disconnection and connection Never disconnect the battery while the engine is running; doing so could damage the vehicle’s electrical com- ponents. First disconnect the nega-tive terminal and then the positive terminal. When connecting the bat- tery, first connect the positive termi-nal and then the negative terminal.
CAUTION:
o Keep the terminals clean. After the battery is connected, applyterminal protection grease. Toclean the terminals, use luke- warm water.
o Never short-circuit the battery; doing so could cause it to over- heat and be damaged.
o Do not smoke or bring an open flame near the battery; doing socould ignite the explosive gasgenerated by the battery.
!

9
VEHICLE SPECIFICATIONS
3ENGINE
J040A05P-GAT J050A04P-GAT ELECTRICAL D4BH(TCI)

20.5
Elec.:ATDC 9°±1°
Mech.:ATDC 7°±1° (A tropical region)
Mech.:ATDC 9°±1°
(Except a tropical region) 750 ± 100
ITEMS Engine typeTotal displacement Compression ratio Firing order Injection (or Ignition) timingIdle speed (RPM) D4BB(N/A)
2,607 cc
22
1 - 3 - 4 - 2
ATDC 5°
850 ± 100DIESEL
GASOLINE (Minibus/Van) 12V-68AH MF
13.5V-110A12V-1.2 kw
* FOR USE ONLY IN COLD AREA
GASOLINE G4JS
2,351 cc 10

BTDC 8°± 5°
750 ± 100
D4CB(TCI)
2,497 cc
17.6
-
800 ± 100
ITEMS Battery Generator Starter DIESEL
12V-90AH MF, 100AH MF*
12V- 2.2kw
2.5 CRDi 4D56 TCI(With A/CON) 4D56 TCI(Without A/CON) 12V-110A 12V-110A
12V-75A