2004 Hyundai Getz Brake

6- 18 DO-IT-YOURSELF MAINTENANCE
G120E01TB-EAT
Brake Fluid Level
SG120A1-E
BRAKE SYSTEM CHECKINGcurrents in the Common Rail system
produce considerable magnetic
fields.
!
CAUTION:
The automatic transaxle unit is a
precision engineered assembly and
correct operation is dependant upon
the exclusion of dirt and lint from the
unit. Therefore, it is imperative that
only lint free cloth (eg nylon) is used
for wiping the dipstick and that the
area around the dipstick is thor-
oughly clean prior to level checking
or adding fluid.
Fluid Capacity
Fluid Capacity
The total fluid capacity of the transaxle
unit is 6.1 litres. SG120C2-E
Brake Fluid Recommendations
Only brake fluid conforming to DOT 3 or
DOT 4 specifications or higher may be
used in the braking system. Care should
be taken to observe the instructions
and precautions printed upon the con-
tainer.
!
CAUTION:
Correct operation of the braking sys-
tem is essential to the safe operation
of the vehicle and therefore, any main-
tenance operations other than those
listed below should be entrusted to a
Hyundai dealer.
The fluid level in the brake fluid reser-
voir should be checked periodically.
The level should be between the "MIN"
and "MAX" marks on the side of the
reservoir. If the level is at or below the
"MIN" mark, fluid should be added. It
should be borne in mind that the brake
fluid level will decrease slightly as the
friction linings of the pads and shoes
become worn and that this is a normal
condition.
HTB166
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18

DO-IT-YOURSELF MAINTENANCE 6- 19
!WARNING:
Brake fluid is hygroscopic and
should never be stored in an un-
sealed container. The presence of
water in the braking system will cause
vapour locks and increase the possi-
bility of brake fade along with pro-
moting corrosion within the braking
system. The brake fluid must be
changed at the specified time or mile-
age interval to ensure continued safe
operation of the system. Brake fluid
will cause rapid and serious damage
to paintwork. If accidental spillage
occurs, the affected area must be
rinsed with water immediately. Do
not allow brake fluid to come into SG140A1-E
AIR CONDITIONING SYSTEM
MAINTENANCE
Condenser
Ensure that the condenser is periodi-
cally inspected and that accumulations
of dirt, dead insects and leaves etc, are
removed to ensure that the efficiency of
the system is not impaired. Care must
be exercised to ensure that the con-
denser fins are not damaged during
cleaning.
G140D01TB-EAT
Compressor Drive BeltG140D01TB
Power steering
Crank pully
A/C pully
0.19 ~ 0.21 in. (5 ~ 5.5 mm)
1.1L
To add brake fluid;
1) If it is necessary, remove the air
cleaner cover.
2) Wipe away any dirt then unscrew the
fluid reservoir cap.
3) Slowly pour the recommended fluid into the reservoir using by a funnel.
Do not overfill.
4) Carefully replace the cap on the res- ervoir and tighten. contact with the eyes or to be in-
gested and ensure that fluid is safely
stored away form the reach of chil-
dren.
CRANK PULLEY
HTB219
A/C
TENSION PULLEY 0.315 in.
(8mm)
1.3/1.6L
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19

6- 22 DO-IT-YOURSELF MAINTENANCE
G180A01A-GAT
CHECKING BRAKE PEDAL
CLEARANCE
G180A01L
1.78 in. (45.1 mm)
You need a helper to check the brake
pedal clearance. With the engine run-
ning, have your helper press down on
the brake pedal several times and then
hold it down with a force of about 490
N (50 Kg, 110 lbs). The brake pedal
clearance is the distance from the top
surface of the brake pedal to the as-
phalt sheeting under the floor mat.
If the brake pedal clearance is not
within the limits specified in the illustra-
tion, have it inspected by your Hyundai
dealer and adjusted or repaired if nec-
essary.SG170A1-E
BRAKE PEDAL FREEPLAY
HXGS508
0.12 ~ 0.31 in.
(3 ~ 8 mm)
The brake pedal freeplay should be
checked with the engine turned off. The
pedal to floor clearance should be
checked with the engine running and a
load of 490 N applied to the pedal. If
either value is incorrect, the necessary
adjustment should be performed by a
Hyundai dealer. Pedal to floor clear-
ance: 1.97 in. (50 mm)SG160A1-E
CLUTCH PEDAL FREEPLAY
G160A01E
0.24 ~ 0.51 in.
(6 ~ 13 mm)
The clutch pedal freeplay should be
checked against the specified value. If
the freeplay is not correct, the clutch
should be adjusted by a Hyundai dealer.
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22

9- 2 VEHICLE SPECIFICATIONS
1.3 L
1.6 L
Type Wheel free playRack stroke Oil pump type 150 (3,810) 65.6(1,665) 58.7(1,490) 96.7(2,455)57.1(1,450) 56.7(1,440)
Overall length Overall width Overall height (unladen) Wheel baseWheel tread J030A02TB-EAT TYRE1.1 L
13.5V,70A
Dual hydraulic with brake booster Ventilated disc DrumCable
J010A01TB-EAT MEASUREMENT
J060A01TB-DAT FUEL SYSTEM
Rack and pinion 0 ~ 1.18 in. (0 ~ 30 mm) 5.20 in. (132 mm) 5.5 in. (140 mm) Vane type
165/65R14 175/65R14, 185/55R15
StandardOption
Front Rear
in. (mm)
J020A01TB-EAT POWER STEERING
Fuel tank Capacity Litre
45 Imp.gal
9.9
J040A02TB-EAT ELECTRICAL
Item Battery Alternator
J050A01FC-GAT BRAKE Type Front brake typeRear brake type Parking brake
J035A03TB-EAT SPARE TYRE
Temporary (space-saver) (T 150/70 D14) Full size
1.1L 1.3/1.5/1.6L
DIESEL
1.5 L
60AH
12V, 90APETROL
Manual Power 13.5V, 90A
45AH
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9- 4 VEHICLE SPECIFICATIONS
Oil & Grease Standard
API SG or SAE 20W-40, 20W-50 (ABOVE -10°C) ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C)SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C) SAE 5W-20 (BELOW -10°C) *1, *2SAE 5W-30 (BELOW 10°C) *1 SAE 5W-40 (BELOW 20°C) *1
API CF-4 SAE 30 (0°C ~ 40°C)
or ABOVE, SAE 20W-40 (ABOVE -10°C)
ACEA B4 SAE 15W-40 (ABOVE -15°C)
or ABOVE SAE 10W-30 (-20°C ~ 40°C) SAE 5W-30 (-25°C ~ 10°C)SAE 0W-30 (BELOW 10°C) *1, *2
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP-III, SK ATF SP-III Dextron 2 DOT 3, DOT 4 or equivalent Ethylene glycol base for aluminium radiator
Item
Engine Oil Petrol Diesel
Engine Oil Consumption
Transaxle Manual Auto
Power Steering
Brake Fluid Coolant
J080A03TB-EAT LUBRICATION CHARTQ'ty (litre)
Drain and refill (with oil filter) : 3.3 (2.9 Imp.qts) Drain and refill (with oil filter) : 4.8 (4.2 Imp.qts) MAX. 1L / 1,500 Km MAX. 1L / 1,000 Km 2.15 (1.86 Imp. qts) 6.1 (5.3 Imp.qts) (Petrol only)As required As required Petrol : 5.5(4.8 Imp.qts)Diesel: 5.7 (5.0 lmp.qts)
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10- 2 INDEX
A
AIR BAG ................................................... ................1-30
AIR CONDITIONING SWI TCH ................................. 1-74
AIR CONDITIONING SYSTEM MAINTENANCE .....6-19
AIR CLEANER FILTER ............................................. 6-14
ANTENNA ................................................... ..............1-84
ANTI-LOCK BRAKE SYSTEM .................................. 2-13
ANTI-THEFT ALARM SYSTEM .................................. 1-7
ASHTRAY ................................................... ..............1-54
AUTO FUEL CUT SWITCH...................................... 1-68
AUTOMATIC TRANSAXLE ......................................... 2-9
AUTOMATIC TRANSAXLE FLUID .......................... .6-16
B
BATTERY MAINTENANCE ......................................6-25
BEFORE STARTING THE ENGINE........................... 2-3
BONNET RELEASE .................................................. 1-62
BRAKE PEDAL FREEPLAY ..................................... 6-22
BRAKE SYSTEM CHECKI NG ..................................6-18
C
CARE OF DI SC ................................................. ........1-82
CARE OF SEAT BELTS ........................................... 1-19
CARGO AREA COVER ............................................ 1-66
CATALYTIC CONVERTOR OPERATING PRECAUTIONS ................................................... ... 7-3
CENTRAL DOOR LOCKS .......................................... 1-5
CHANGING A FLAT TYRE ......................................... 3-6 CHILD-PROOF REAR DOOR LOCK
.......................... 1-5
CHILD RESTRAINT SYST EM ..................................1-22
CIGAR LIGHTER ................................................... ...1-53
CLUTCH PEDAL FREEPLAY ...................................6-22
COMBINATION IGNITION SWITCH AND STEERING LOCK ................................................... 2-3
CONSOLE TRAY ................................................... ...1-54
COOLANT TEMPERATURE GAUGE .......................1-44
D
DAILY OPERATING CHECKS .................................... 6-6
DIGITAL CLOCK ........ ............................................... 1-53
DOOR LOCKS ................................................... ......... 1-5
DOOR WINDOWS ................................................... .1-10
DRINK HOLDER ... ................................................... .1-54
DRIVE BELTS ................................................... ........6-23
DRIVING FOR ECONOMY .......................................2-14
E
EFFECTIVE BRAKING ............................................. 2-13
ELECTRIC COOLING FANS ....................................6-25
EMERGENCY TOWI NG ........................................... 3-12
EMISSION CONTROL SYSTEM ................................ 7-2
ENGINE COM PARTMENT......................................... 6-2
ENGINE COOLANT CHECKING AND REPLACI NG ................................................. ........6-10
ENGINE OIL AND FILTER REPLACEMENT .............. 6-9
ENGINE OIL CO NSUMPTION................................... 6-8
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10- 4 INDEX
M
MAINTENANCE AND SERVICING
REQUIREMENTS ................................................... 5-2
MAINTENANCE UNDER SEVERE USAGE CONDITIONS ......................................... ................. 5-6
MANUAL TRANSAXLE ............................................... 2-8
MANUAL TRANSAXLE L UBRICANT........................ 6-15
MIRROR ................................................... .................1-59
MULTI FUNCTION SWITCH.................................... 1-48
O
ODOMETER ........................................... ..................1-45
OUTSIDE REAR VIEW MIRROR .................. 1-59 ~ 1-60
OUTSIDE REAR VIEW MIRROR HEAT ...................1-61
OVERDRIVE SWITCH .............................................. 2-12
P
PARKING BRAKE ................................................... ..1-62
POLISHING .......................................... ....................... 4-3
POLLEN FILTER .............................................. 1-79, 6-20
POWER STEERING FLUID LEVEL ..........................6-26
POWER STEERI NG HOSES................................... 6-26
POWER WINDOW ....................................... .............1-10
PROTECTING YOUR HYUNDAI FROM CORROSION .......................................... ................ 4-2R
REAR FOG LIGHT
SWITCH.................................... 1-53
REAR SEAT ................................................... ...........1-14
REAR SEAT WARNING ........................................... 1-17
RECOMMENDED SHIFT SPEEDS ............................ 2-9
REMOTE FUEL FILLER LID RELEASE................... 1-63
REMOVAL OF WATER FROM THE FUEL FILTER ............................................... 6-26
REPLACING LIGHT BULBS .....................................6-28
RUNNING IN ................................................... ............ 1-3
S
SCHEDULED MAINTENANCE ................................... 5-3
SEAT ADJUSTMENT ................................................ 1-11
SEATBACK HOLDER ............................................... 1-65
SEAT BELT PRECAUTIONS ....................................1-17
SEAT BE LTS................................................... .........1-19
SEAT POCKET ................................................... ......1-65
SERVICE HISTORY ................................................... 5-2
SMOOTH COR NERING........................................... 2-15
SNOW TYRES ................................................... ......... 8-1
SPARE TYRE ................................................... .......... 3-5
SPARE WHEEL ................................................... ....... 3-6
SPARKING PLUG REPLACEM ENT .........................6-13
SPECTACLE CASE .................................................. 1-58
SPEEDOMETER .............. ......................................... 1-44
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