2004 Hyundai Coupe steering

DO-IT-YOURSELF MAINTENANCE 6-17
G180A01A-GAT
CHECKING BRAKE PEDAL CLEARANCE
You need a helper to check the brake pedal clearance. With the engine running, have yourhelper press down on the brake pedal severaltimes and then hold it down with a force of about490N (50 kg, 110 lbs). The brake pedal clear-ance is the distance from the top surface of thebrake pedal to the asphalt sheeting under thefloor mat. If the brake pedal clearance is notwithin the limits specified in the illustration, haveit inspected by your Hyundai dealer and adjust-ed or repaired if necessary.
SSA6180A
45.1 mm (1.78 in.)
G170A01A-GAT
CHECKING BRAKE PEDAL FREE-PLAY
With the engine off, press down on the brake pedal several times to reduce the vacuum in thebrake booster. Then, using your hand, press down slowly on the brake pedal until you feel a change inresistance. This is the brake pedal freeplay.The freeplay should be within the limits speci-fied in the illustration. If it is not, have it inspect-ed by your Hyundai dealer and adjusted orrepaired if necessary.
SSA6170A
3 ~ 8 mm
(0.12 ~ 0.31 in.) G190A01A-GAT
CHECKING DRIVE BELTS
Drive belts should be checked periodically for
proper tension and adjusted if necessary. At the same time, belts should be examined for cracks,wear, fraying or other evidence of deteriorationand replaced if necessary. Belt routing should also be checked to be sure
there is no interference between the belts andother parts of the engine. After a belt is re-placed, the new belt should be adjusted againafter two or three weeks to eliminate slackresulting from initial stretching after use.
G190A01GK
V6
DOHC
Water Pump Pulley
Generator Pulley
Crankshaft Pulley 5.1~6 mm (0.2~0.24 in.)
Power steering
Auto tensioner
GeneratorEng.pulleyCOMP

DO-IT-YOURSELF MAINTENANCE
6-20 G260A02A-AAT
REPLACING LIGHT BULBS
Before attempting to replace a headlight bulb, be sure the switch is turned to the "OFF"position. The next paragraph shows how to reach head- light bulbs so they may be changed. Be sure toreplace the burned-out bulb with one of thesame number and wattage rating. CAUTION: Keep the lamps out of contact with petro-leum products such as oil, gasoline etc. G270A02A-GAT HEADLIGHT BULB Replacement instructions:
HGK225
1. Allow the bulb to cool. Wear eye protection.
2. Always grasp the bulb by its plastic base, avoid touching the glass.High Beam Low Beam
Turn signal Light
G240A01A-AAT POWER STEERING HOSES It is suggested that you check the power steer- ing hose connections for fluid leakage daily.The power steering hoses should be replaced ifthere is severe surface cracking, pulling, scuff-ing or worn spots. Deterioration of the hosecould cause premature failure. G250A01A-AAT
FOR MORE INFORMATION ABOUT YOUR HYUNDAI
If you desire additional information about main- taining and servicing your Hyundai, you maypurchase a factory Shop Manual at your Hyundaidealer's parts department. This is the samemanual used by dealership technicians andwhile it is highly technical it can be useful inobtaining a better understanding of your carand how it works.
G230A03A-GAT
POWER STEERING FLUID LEVEL
The power steering fluid level should be checked
regularly.
To check the power steering fluid level, be sure
the ignition is "OFF", then check to make cer-tain that the power steering fluid level is be-tween the "MAX" and "MIN" level markings onthe fluid reservoir.
NOTE: Grinding noise from the power steering
pump may be heard immediately after the engine is started in extremely cold condi-tions (below - 20°F). If the noise stops dur-
HGK214
G220C01A-AAT
Checking Condenser Cooling Fan
The condenser coolant fan should come on
automatically whenever the air conditioning is in operation. ing warm up, there is no abnormal functionin the system. It is due to a power steeringfluid characteristic in extremely cold condi-tions. Recommended Fluid Use PSF-3 type fluid NOTE: Do not start the engine when the power steering oil reservoir is empty.

CONSUMER INFORMATION 8-3
1.6 mm (0.06 in.)HGK248
I090A01S-GAT
WHEN TO REPLACE TIRES
Wear indicator
I070A01A-AAT
TIRE BALANCING A tire that is out of balance may affect handling
and tire wear. The tires on your Hyundai were balanced before the car was delivered but mayneed balancing again during the years you ownthe car.
Whenever a tire is dismounted for repair, it
should be rebalanced before being reinstalled
on the car. I080A01A-AAT
TIRE TRACTION
Tire traction can be reduced if you drive on
worn tires, tires that are improperly inflated oron slippery road surfaces. Tires should be re-placed when tread wear indicators appear. Toreduce the possibility of losing control, slowdown whenever there is rain, snow or ice on theroad.
The original tires on your car have tread wearindicators. The tread wear indicators appearwhen the tread depth is 1.6 mm (0.06 in.). Thetire should be replaced when these appear as asolid bar across two or more grooves of thetread. Always replace your tires with those ofthe recommended size. If you change wheels,the new wheel's rim width and offset must meetHyundai specification. I100A01FC-GAT
SPARE TIRE AND TOOLS
Your Hyundai is delivered with the following: Spare tire and wheel Wheel nut wrench, Wrench bar, Spanner, DriverJack
HGK189
I060A02GK
WARNING: When rotating the 215/45 R17 tires, the tires
must be mounted following the "ROTATION" direction marked on the sidewall of the tires.
If rotating the tires from the left side to the
right side and from the right side to the leftside, separate the wheel from the tire andthen remount them. WARNING:
o Driving on worn-out tires is dangerous! Worn-out tires can cause loss of brakingeffectiveness, steering control and trac-
tion. When replacing tires, never mix ra-dial and bias-ply tires on the same car. Ifyou replace radial tires with bias-ply tires,they must be installed in sets of four.
o Using tires and wheels of other than the recommended sizes may cause unusualhandling characteristics that may causedeath, serious injury or property dam-age.
Sidewall
Tire rotation direction

VEHICLE SPECIFICATIONS 9-1
J030A01GK-GAT TIRE
1.6L
MF 60AH 90A
Dual hydraulic with brake booster Ventilated discSolid discCable
9. VEHICLE SPECIFICATIONS
J010A01GK-GAT MEASUREMENT
J060A01F-AAT FUEL SYSTEM
Type Wheel free playRack strokeOil pump type Rack and pinion0 ~ 30 mm (0 ~ 1.18 in.)132 mm (5.20 in.)Vane type
195/65 R15 205/55 R16, 215/45 R17
StandardOption
Overall length Overall widthOverall height (unladen)Wheel base
Front Rear
4395(173)
1760(69.3) 1330(52.4)2530(99.6)1490(58.7)1490(58.7)
Wheel tread mm (in.)
J020A01GK-GAT POWER STEERING
Fuel tank capacity Liter
55 US.gal
14.5 Imp.gal
12
J040A02GK-GAT ELECTRICAL
Item BatteryAlternator
J050A01GK-GAT BRAKE Type Front brake typeRear brake typeParking brake
J035A01GK-GAT SPARE TIRE
T125/70 R16 (Temporary)
Standard
2.0L
MF 68AH 90A2.7L
MF 68AH 95A
9

VEHICLE SPECIFICATIONS 9-3
Oil & Grease Standard
1.6L / 2.7L API SG or SAE 20W-40, 20W-50 (ABOVE -10°C)
ABOVE SAE 15W-40, 15W-50 (ABOVE -15°C) SAE 10W-30 (-25°C ~ 40°C) SAE 10W-40, 10W-50 (ABOVE -25°C)SAE 5W-20 *1, *2 (BELOW -10°C) SAE 5W-30 *1 (BELOW 10°C) SAE 5W-40 *1 (BELOW 20°C)
2.0L API SH or SAE 15W- 40 (ABOVE -10°C)
ABOVE, SAE 10W-30 (-25°C ~ 40°C)
ILSAC GF-1 SAE 10W-40 (ABOVE -25°C)
or ABOVE SAE 5W-20 (BELOW -10°C) *1, *2
SAE 5W-30 (BELOW 10°C) *1SAE 5W-40 (BELOW 20°C) *1
*1. Restricted to driving condition and vehicle destination*2. Not recommended for sustained high speed vehicle operationNormal driving condition Severe driving condition HYUNDAI GENUINE PARTS MTF 75W/90 (API GL-4)DIAMOND ATF SP- III or SK ATF SP- III
PSF-3DOT 3 or DOT 4 equivalent Ethylene glycol base for aluminium radiator
J080A03GK-GAT
LUBRICATION CHART
Item
Engine Oil Engine Oil Consumption TransaxlePower Steering Brake Fluid CoolantQ'ty (liter) (us.qts., Imp.qts.)
Engine Oil: 1.6 L : 3.3 (3.5, 2.9)2.0 L : 3.85 (4.07, 3.39) 2.7 L : 4.5 (4.76, 4.0) Oil Pan: 1.6 L : 3.0 (3.17, 2.64) (MAX)
2.0 (2.11, 1.76) (MIN)
2.0 L : 3.55 (3.75, 3.12) (MAX) 2.6 (2.75, 3.3) (MIN)
2.7 L : 4.2 (4.44, 3.7) (MAX) 3.4 (3.59, 3) (MIN)
Oil Filter : 0.3 (0.32, 0.26) MAX. 1L / 1500 Km MAX. 1L / 1000 Km5 speed:2.15(2.27, 1.86) 6 speed:2.2(2.32, 1.94)
7.8 (8.2, 6.9) As requiredAs required 1.6L/2.0L : 7.0 (7.4, 6.2) 2.7L : 8.0 (8.5, 7.0)
Manual Auto

INDEX10-3
R Rear Seats
Before Folding the Rear Seats ..................................................... 1-10
Fold down ..................................................................................... 1-10
Rear seat entry ............................................................................. 1-10
Rear Seat Pos itions ....................................................................... 1-9
Rear Window Defroster Switch ......................................................... 1-36
Rear Window Wiper and Switch .. ..................................................... 1-35
SSeat Belts 3-Point type .................................................................................. 1-13
Adjustable height .......................................................................... 1-13
Adjusting your seat belt ................................................................ 1-13
Care of seat belts ......................................................................... 1-12
Precautions ................................................................................... 1-11
Pre-tentioner Seat Belt ................................................................. 1-18
Spark Plugs ........................................................................................ 6-8
Spectacle Case ................................................................................. 1-40
Speedometer ..................................................................................... 1-30
Starting Procedures ............................................................................ 2-3Steering Wheel Free play ...................................................................................... 6-15
Tilt lever ........................................................................................ 1-47
Stereo Radio Operation (H250, H260) ....................................1-65, 1-72
Stereo Sound System ............................................................ 1-63 ~ 1-64Sun Visor .......................................................................................... 1-46
Sunroof .............................................................................................. 1-38
TTachometer ....................................................................................... 1-30
Tail Gate ........................................................................................... 1-45
TCS (Traction control system) .......................................................... 2-10
Theft Alarm System ............................................................................ 1-5
JJump Starting
...................................................................................... 3-1
K
Keys .................................................................................................. 1-2 If you lose your keys .................................................................... 3-10
Positions ......................................................................................... 2-2
L
Light Bulb Replacement .................................................................... 6-20
Lubrication Chart ................................................................................. 9-3
Luggage Net ...................................................................................... 1-47
M Maintenance Intervals Explanation of scheduled maintenance items ....................... 5-5 ~ 5-7
Maintenance under severe usage conditions ................................. 5-4
Scheduled maintenance ................................................................. 5-2
Service requirements ...................................................................... 5-1
Map Light .......................................................................................... 1-40
Mirros Day-night inside rearview ............................................................. 1-42
Outside rearview folding ............................................................... 1-42
Outsde rearview heating .............................................................. 1-41
Multi gauge ........................................................................................ 1-32
OOdometer .......................................................................................... 1-30
PParking Brake ................................................................................... 1-43
Power Steering Fluid Level ............................................................... 6-19

CAUTION:
When installing a container of liquid air freshener inside the vehicle, do not place it near the instrument cluster nor on the instrument panel surface. If there is any leakage from the air freshener onto these areas (Instrument cluster, instrument panel or air ventilator), it may damage these parts. If the liquid from the air freshener does leak onto these areas, wash themwith water immediately.!
1. Passenger's Drink Holder
2. Passenger's Side Air Bag (Not all models)
3. Multi Guage (Not all models)
4. Front Fog Light Switch (Not all models)
5. Rear Fog Light Switch
6. Digital Clock
7. Hazard Warning Switch
8. Front Seat warmer (Not all models)
9. Windscreen Wiper/Washer Switch
10. Steering Wheel Tilt Lever (Not all models)
11. Multi-Function Light
12. Panel Brightness Control Knob
(Rheostat Switch) (Not all models) 13. Electronic Stability Progrem (ESP) Switch
(Not all models)
14. Headlight Leveling Device
15. Centre Console
16. Glove Box
17. Parking Brake Lever
18. Shift Lever
19. Cigarette Lighter
20. Ashtray
21. Heating/Air Conditioning Control Panel
22. Horn and Driver's Airbag
23. Cruise Control Switch (Not all models)
24. Fuse Box Relay
25. Bonnet Release Lever

1CONTROLS AND EQUIPMENT
30
o Improper handling of the pre-
tensioner seat belt assemblies, and failure to heed the warnings to not strike, modify, inspect, re-place, service or repair the pre- tensioner seat belt assemblies may lead to improper operationor inadvertent activation and se- rious injury.
o Always wear seat belts when driv- ing or riding in a motor vehicle.
SUPPLEMENTAL RESTRAINT (AIRBAG) SYSTEM (SRS)
B240A01GK-GAT (Not all models) Your Hyundai is equipped with a Supplemental Restraint (Airbag) Sys- tem. The indications of the system'spresence are the letters "SRS AIR BAG" embossed on the ornament in the steering wheel and the passenger'sside front panel pad above the glove box. The Hyundai SRS consists of airbags installed under the pad covers in the center of the steering wheel and thepassenger's side front panel above the glove box. The purpose of the SRS is to provide the vehicle's driver and/orthe front passenger with additional pro- Driver's Airbag
B240A01GK
!WARNING:
o Pre-tensioners are designed to operate only one time. After acti- vation, pre-tensioner seat belts must be replaced. All seat belts, of any type, should always bereplaced after they have been worn during a collision.
o The pre-tensioner seat belt as- sembly mechanisms become hotduring activation. Do not touch the pre-tensioner seat belt as-semblies for several minutes af- ter they have been activated.
o Do not attempt to inspect or re- place the pre-tensioner seat beltsyourself. This must be done by an authorized Hyundai dealer.
o Do not strike the pre-tensioner seat belt assemblies.
o Do not attempt to service or re- pair the pre-tensioner seat belt system in any manner.