2004 HONDA INSIGHT service

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Valid only f or sales within the U.S. Canadian owners shouldcontact their authorized Honda dealer.
T he publications shown below can be purchased f rom Helm
Incorporated. You can order in any of three ways:
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Call Helm Inc. at 1-800-782-4356
Go online at
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at 1-800-782-4356
(credit card orders only)
Authorized Manuals
Purchasing Factory Authorized Manuals
(U.S. only)
205
Publication
Form Number 61S3Y05
61S3Y05EL 61S3Y30
31S3Y650
31S3YQ10 HON-R Form Description
2000-04 Honda Insight Service Manual
2000-04 Honda Insight
Electrical Troubleshooting Manual 2000-04 Honda InsightBody Repair Manual2004 Honda Insight Owner’s Manual
2004 Honda Insight Quick Start Guide
Order Form for Previous Years-
Indicate Year and Model Desired Price
Each
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$34.00
$12.00
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OR
PUBLICATION NUMBER VEHICLE MODEL
Name Year Qty
Price
Each Total
Price
GRAND TOTAL HANDLING CHARGE Mich. Purchases
Add 6% Sales Tax TOTAL MATERIAL
$6.95Prices are subject to change without notice and without incurring
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By completing this form you can order the materials desired. You can
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Orders are mailed within 10 days. Please
allow adequate time for delivery.
www. helminc. com

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) This manual covers maintenance and recommended
procedures f or repair to engine and chassis components.
It is written f or the journeyman mechanic, but is simple
enough f or most mechanically-inclined owners to under-
stand.
This manual complements the Service Manual by
providing in-depth troubleshooting inf ormation f or each
electrical circuit in your vehicle.
This manual describes the procedures involved in the
replacement of damaged body parts.
Authorized Manuals
Service Manual:
Electrical T roubleshooting Manual:
Body Repair Manual:
206
NOTE: Dealers and Companies please provide dealer or company name,
and also the name of the person to whose attention the shipment should
be sent. For purchases outside U.S.A. please write to the address shown
below for a quotation.
P.O. BOX 07280·DETROIT, MICHIGAN 48207·1-800-782-4356
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City
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These Publications cannot be returned for credit without receiving advance authorization within 14
days of delivery. On returns, a restocking fee may be applied against the original order.

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.................................
Chains, Tires .159
....................
Charge/Assist Gauge .51
Changing Oil ........................................
How to .134
......................................
When to .127
....................
Changing a Flat Tire .165
...
Charging System Indicator . 42,178
............
Checklist, Bef ore Driving . 106
.....................................
Child Saf ety .23
..................................
Booster Seats .33
.......................................
Child Seats .28
.........
Important Saf ety Reminders . 26
..............................................
Inf ants .24
................................
Large Children .32
..........................
Risks with Airbags .24
.................................
Small Children .27
.............................................
Tethers .31
.............
Where Should a Child Sit? . 23
Child Seats ..........
Tether Anchorage Points . 31
.................................................
Clock .89
...................................
Clutch Fluid .143
........................
CO in the Exhaust .197
............
Cold Weather, Starting in . 107
......................
Compact Spare Tire .164
...............
Consumer Inf ormation . 202.............
Controls, Instruments and . 39
Coolant ........................................
Adding .137
......................................
Checking .96
.........................
Proper Solution .137
...................
Temperature Gauge . 47
Crankcase Emissions Control ........................................
System .197
.....................................
Cup Holders .69
.....................
Current Fuel Mileage .48
.............
Customer Service Of f ice . 202
................................
Economy, Fuel .97
..................................
Emergencies .163
.............
Battery, Jump Starting . 173
...........
Brake System Indicator . 180
................
Changing a Flat Tire . 165
.....
Charging System Indicator . 178
..................
Checking the Fuses . 184
.............
Hazard Warning Button . 55
................
DANGER, Explanation of . ii
...................................
Dashboard .2, 40
................
Daytime Running Lights . 54
Daytime Running Lights .......................................
Indicator .44
.................................
Dead Battery .173
............
Def ects, Reporting Saf ety . 204
..........................
Def og and Def rost .75
................
Def ogger, Rear Window . 56
................
Def rosting the Windows . 75
....................................
Dimensions .192
...............
Dimming the Headlights . 54Dipstick
....................................
Engine Oil .95
..........................
Directional Signals .54
........
Disc Brake Wear Indicators . 119
.....................
Disposal of Used Oil .136
..................
Display Change Button . 47
Doors ..............
Locking and Unlocking . 60
..........
DOT Tire Quality Grading . 194
Downshif ting, 5-speed Manual
.............................
Transmission .108
...........
Driver and Passenger Safety . 5
...........................................
Driving .105
......................................
Economy .97
..................
Dust and Pollen Filter . 150
Index
D
E
II

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Radiator Overheating . 175
...........................
Readiness Codes .200
...............
Radio/CD Sound System . 78
..
Rear Lights, Bulb Replacement . 147
............................
Rear View Mirror .66
.................
Rear Window Def ogger . 56
....................
Rear Window Washer .53
.......................
Rear Window Wiper .53
...............
Reclining the Seat Backs . 64
Replacement Inf ormation ................
Engine Oil and Filter . 134
..........................................
Fuses .184
................................
Light Bulbs .144
....................................
Schedule .127
...........................................
Tires .157
.............................
Wiper Blades .151
Replacing Seat Belts Af ter a ............................................
Crash .18
Reserve Tank, Engine .................................
Coolant .96, 137
...............................
Restraint, Child .23
................................
Roof Antenna .150
................................
Rotation, Tire .157 ..................................
Saf ety Belts .8, 17
.........
Safety Defects, Reporting . 204
.................................
Saf ety Features .7
...........................................
Airbags .9
.......................................
Seat Belts .8
.............
Saf ety Labels, Location of . 37
...............................
Saf ety Messages .ii
.....................................
Seat Belts .8, 17
...............
Additional Information . 17
.....................................
Cleaning .149
......................
Lap/Shoulder Belt .17
................................
Maintenance .18
Reminder Indicator and ................................
Beeper .17, 42
...................
System Components . 17
...............
Use During Pregnancy . 15
...
Wearing a Lap/Shoulder Belt . 13
........................
Seats, Adjusting the .64
...............................
Serial Number .190
...........................
Service Intervals .127
...........................
Service Manual .205
...........
Service Station Procedures . 93
............................
Setting the Clock .89
...
Shif t Lever Position Indicators . 111........................
Shif t Lock Release .115
...............................
Signaling Turns .54
.....................................
Snow Tires .159
..................................
Sound System .78
Spare Tire ......................................
Inf lating .164
............................
Specif ications .193
....................
Specif ications Charts . 192
..........
SRS, Additional Inf ormation . 19
...
Additional Safety Precautions . 22
How the SRS Indicator .......................................
Works .21
...........
How Your Airbags Work . 19
........................
SRS Components .19
..................................
SRS Service .22
.............................
SRS Indicator .21 ,42
....
START (Ignition Key Position) . 59
.......................
Starting the Engine .107
In Cold Weather at High ..................................
Altitude .107
................
With a Dead Battery . 173
..............
State Emissions Testing . 200
........
Steam Coming f rom Engine . 175
Steering Wheel .............
Anti-theft Column Lock . 59
.....................
Stereo Sound System .78
Index
RS
VI

Service Inf ormat ion Summary
Gasoline:
Fuel Tank Capacity:
Recommended Engine Oil:Automatic Transmission Fluid
(CVT):
5-speed Manual Transmission
Fluid:Brake Fluid:
Tire Pressure (measured cold):
10.6
US gal (40
)
2.6 US qt ( 2.5
)
1.6US qt ( 1.5
)
5.8
US qt ( 5.5
)
Unleaded gasoline, pump octane
number of
86or higher.
API Premium grade 0W-20
detergent oil (see page ).
Oil change capacity (including
filter): Use Honda ATF-Z1
(Automatic
Transmission Fluid) only.
Capacity:
Honda Manual Transmission
Fluid preferred, or an SAE 10W-30
or 10W-40 motor oil as a
temporary replacement (see page ).
Capacity (including differential): Honda Heavy Duty Brake Fluid
DOT
3preferred, or a DOT 3or
DOT 4brake fluid as a temporary
replacement (see page ).
Front:
Rear:
Spare Tire: 38 psi (260 kPa)
35 psi (240 kPa)
60 psi (420 kPa)
141
133 142