Maintenance and Specifications 181
Engine compartment 183
Engine oil 185
Battery 189
Fuel information 196
Air filter(s) 213
Tire Information 215
Part numbers 227
Refill capacities 228
Lubricant specifications 231
Accessories 240
Index 243
All rights reserved. Reproduction by any means, electronic or mechanical
including photocopying, recording or by any information storage and retrieval
system or translation in whole or part is not permitted without written
authorization from Ford Motor Company. Ford may change the contents without
notice and without incurring obligation.
Copyright © 2004 Ford Motor Company
Table of Contents
3
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Engine oil and filter recommendations
Look for this certification
trademark.
Use SAE 5W-20 engine oil.
Only use oils“Certified For Gasoline Engines”by the American
Petroleum Institute (API). To protect your engine’s warranty use
Motorcraft SAE 5W-20 or an equivalent 5W-20 oil meeting Ford
specification WSS-M2C153-H.SAE 5W-20 oil provides optimum fuel
economy and durability performance meeting all requirements for
your vehicle’s engine.
Do not use supplemental engine oil additives, cleaners or other engine
treatments. They are unnecessary and could lead to engine damage that
is not covered by Ford warranty.
Change your engine oil and filter according to the appropriate schedule
listed in the scheduled maintenance guide.
Ford production and aftermarket (Motorcraft) oil filters are designed for
added engine protection and long life. If a replacement oil filter is used
that does not meet Ford material and design specifications, start-up
engine noises or knock may be experienced.
It is recommended you use the appropriate Motorcraft oil filter (or
another brand meeting Ford specifications) for your engine application.
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
188
Keep a record for at least one month and record the type of driving (city
or highway). This will provide an accurate estimate of the vehicle’s fuel
economy under current driving conditions. Additionally, keeping records
during summer and winter will show how temperature impacts fuel
economy. In general, lower temperatures give lower fuel economy.
Driving style—good driving and fuel economy habits
Give consideration to the lists that follow and you may be able to change
a number of variables and improve your fuel economy.
Habits
•Smooth, moderate operation can yield up to 10% savings in fuel.
•Steady speeds without stopping will usually give the best fuel
economy.
•Idling for long periods of time (greater than one minute) may waste
fuel.
•Anticipate stopping; slowing down may eliminate the need to stop.
•Sudden or hard accelerations may reduce fuel economy.
•Slow down gradually.
•Driving at reasonable speeds (traveling at 88 km/h [55 mph] uses 15%
less fuel than traveling at 105 km/h [65 mph]).
•Revving the engine before turning it off may reduce fuel economy.
•Using the air conditioner or defroster may reduce fuel economy.
•You may want to turn off the speed control in hilly terrain if
unnecessary shifting between third and fourth gear occurs.
Unnecessary shifting of this type could result in reduced fuel
economy.
•Warming up a vehicle on cold mornings is not required and may
reduce fuel economy.
•Resting your foot on the brake pedal while driving may reduce fuel
economy.
•Combine errands and minimize stop-and-go driving.
Maintenance
•Keep tires properly inflated and use only recommended size.
•Operating a vehicle with the wheels out of alignment will reduce fuel
economy.
•Use recommended engine oil. Refer toLubricant specificationsin
this chapter.
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
202
REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or step
(for clutch) on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.2L V6 engine 19.0L (20.1 quarts)
4.6L V8 engine 19.5L (20.6 quarts)
5.4L V8 engine 22.6L (23.9 quarts)
Engine oil
(includes
filter
change)
7
Motorcraft SAE
5W-20
Premium
Synthetic
Blend Motor
Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 5.7L (6.0 quarts)
Fuel tank N/A 4x4 Reg. Cab with
short wheelbase92.7L (24.5 gallons)
4x2 Regular Cab,
SuperCab with
short wheelbase94.6L (25.0 gallons)
All long Wheelbase 113.6L (30.0
gallons)
Power
steering
fluidMotorcraft
MERCONAT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer
case fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0 quarts)
2
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
228
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
4Approximate dry fill capacity including transmission fluid cooling
system, actual refill capacities will vary based on vehicle application and
transmission fluid cooling system (i.e. coolers size, cooling lines. auxiliary
cooler capacities). The amount of transmission fluid and fluid level
should be set by the indication on the dipstick’s normal operating range.
5Your vehicle’s rear axle is filled with a synthetic rear axle lubricant and
is considered lubricated for life. These lubricants do not need to be
checked or changed unless a leak is suspected, service is required or the
axle assembly has been submerged in water. The axle lubricant should
be changed any time the rear axle has been submerged in water.
6Service refill capacity is determined by filling the axle to 6-14 mm
(1/4-9/16 inch) below the bottom of the filler hole with the vehicle on a
level surface.
Add 118 ml (4 oz.) of FEHP Friction Modifier XL-7 or equivalent, for
complete fill of 8.8 inch and 9.75 inch Traction-Lok axles.
7Use of synthetic or synthetic blend motor oil is not mandatory. Engine
oil need only meet the requirements of Ford specification
WSS-M2C153–H and the API Certification mark.
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
230
1Add 118 ml (4 oz) of FEHP Friction Modifier XL-7 or equivalent, for
complete refill of Traction-Lok axles.
2Ensure the correct automatic transmission fluid is used. Transmission
fluid requirements are indicated on the dipstick or on the dipstick
handle. Check the container to verify the fluid being added is of the
correct type. Refer to yourScheduled Maintenance Guideto determine
the correct service interval.
Some transmission fluids may be labeled as dual usage, such as
MERCONand MERCONV. These dual usage fluids are not to be used
in an automatic transmission that requires use of the MERCONtype
fluid. However, these dual usage fluids may be used in transmissions that
require the MERCONV type fluid.
MERCONand MERCONV type fluids are not interchangeable.
DO NOT mix MERCONand MERCONV. Use of a transmission
fluid that indicates dual usage (MERCONand MERCONV) in
an automatic transmission application requiring MERCONmay
cause transmission damage. Use of any fluid other than the
recommended fluid may cause transmission damage.
ENGINE DATA
Engine 4.2L V6 engine 4.6L V8 engine 5.4L V8 engine
Cubic inches 256 281 330
Required fuel 87 octane 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8 1-3-7-2-6-5-4-8
Ignition system EDIS Coil on plug Coil on plug
Compression
ratio9.3:1 9.37:1 9.0:1
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
233
Inspection/maintenance (I/M)
testing ........................................205
Instrument panel
cleaning ...................................178
cluster ........................................10
lighting up panel and
interior .......................................36
J
Jack ............................................151
positioning ...............................151
storage .....................................151
Jump-starting your vehicle ......159
K
Keyless entry system .................60
Keys
positions of the ignition .........103
L
Lamps
autolamp system .......................34
bulb replacement
specifications chart ..................38
daytime running light ...............35
fog lamps ...................................34
headlamps .................................34
headlamps, flash to pass ..........35
instrument panel, dimming .....36
interior lamps .....................37–38
replacing bulbs ...................38–43
Lane change indicator
(see Turn signal) ........................36
Lights, warning and indicator ....10
anti-lock brakes (ABS) ..........108
speed control ............................53
Load limits .................................129Loading instructions .................133
Lubricant specifications ...231, 233
Lug nuts ....................................158
Lumbar support, seats .........67–68
M
Manual transmission .................114
fluid capacities ........................228
lubricant specifications ..........233
reverse .....................................116
Mirrors .........................................50
fold away ...................................50
side view mirrors (power) .......50
Motorcraft parts ................200, 227
O
Octane rating ............................199
Oil (see Engine oil) ..................185
P
Parking brake ............................109
Parts (see Motorcraft parts) ....227
Pedals (see Power adjustable
foot pedals) .................................51
Power adjustable foot pedals .....51
Power distribution box
(see Fuses) ...............................147
Power door locks ........................55
Power point .................................48
Power steering ..........................109
fluid, checking and adding ....206
fluid, refill capacity ................228
fluid, specifications .........231, 233
Power Windows ...........................49
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
246