2004 FORD F150 clutch

Fuse/Relay
LocationFuse Amp
RatingPower Distribution Box
Description
109—Not used
110 30A** Accessory delay relay
111 40A** Ignition switch battery feed (start
and run circuits)
112 30A** Drivers power seat, Adjustable
pedal switch
113 40A** Ignition switch battery feed (run
and accessory circuits)
114—Not used
115—Not used
116—Not used
117—Not used
118—Not used
201—Trailer tow park lamp relay
202—Front wiper run/park relay
203—Trailer tow backup lamp relay
204—A/C clutch relay
205—Horn relay
206—Fog lamp relay
207—Front washer pump relay
208—Intercooler pump relay
(supercharged engine only)
209—Front wiper HI/LO relay
301—Fuel pump relay
302—Trailer tow battery charge relay
303—Not used
304—PCM relay
305—Fuel pump HI/LO relay
(supercharged engine only)
306—Inertia switch relay (supercharged
engine only)
401—Not used
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
150

SERVICE RECOMMENDATIONS
To help you service your vehicle:
•We highlight do-it-yourself items in the engine compartment for easy
location.
•We provide a scheduled maintenance guide which makes tracking
routine service easy.
If your vehicle requires professional service, your dealership can provide
the necessary parts and service. Check yourWarranty Guide/Owner
Information Guideto find out which parts and services are covered.
Use only recommended fuels, lubricants, fluids and service parts
conforming to specifications. Motorcraft parts are designed and built to
provide the best performance in your vehicle.
PRECAUTIONS WHEN SERVICING YOUR VEHICLE
•Do not work on a hot engine.
•Make sure that nothing gets caught in moving parts.
•Do not work on a vehicle with the engine running in an enclosed
space, unless you are sure you have enough ventilation.
•Keep all open flames and other burning (cigarettes) material away
from the battery and all fuel related parts.
Working with the engine off
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Turn off the engine and remove the key.
3. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in 1
(First).
2. Turn off the engine and remove the key.
3. Block the wheels.
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
Maintenance and Specifications
181

Working with the engine on
•Automatic transmission:
1. Set the parking brake and shift to P (Park).
2. Block the wheels.
•Manual transmission:
1. Set the parking brake, depress the clutch and place the gearshift in N
(Neutral).
2. Block the wheels.
Note:Do not start your engine with the air cleaner removed and do not
remove it while the engine is running.
OPENING THE HOOD
1. Inside the vehicle, pull the hood
release handle located under the
bottom of the instrument panel.
2. Go to the front of the vehicle and
release the auxiliary latch that is
located under the front center of
the hood.
3. Lift the hood until the lift
cylinders hold it open.
BRAKE
HOOD
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
182

IDENTIFYING COMPONENTS IN THE ENGINE COMPARTMENT
4.2L V6 engine
1. Battery
2. Engine oil filler cap
3. Engine oil dipstick
4. Clutch fluid reservoir (manual transmission)
5. Brake fluid reservoir
6. Power distribution box
7. Engine coolant reservoir
8. Air filter assembly
9. Power steering fluid reservoir
10. Transmission fluid dipstick (automatic transmission)
11. Windshield washer fluid reservoir
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
183

4.6L V8/5.4L V8 engines
1. Power steering fluid reservoir
2. Clutch fluid reservoir (manual transmission)
3. Engine oil dipstick
4. Brake fluid reservoir
5. Power distribution box
6. Air filter assembly
7. Engine coolant reservoir
8. Windshield washer fluid reservoir
9. Battery
10. Transmission fluid dipstick (automatic transmission)
11. Engine oil filler cap
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
184

BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the“MAX”line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are outside of the normal operating range,
the performance of your brake system could be compromised, seek
service from your dealer immediately.
CLUTCH FLUID (IF EQUIPPED)
Check the fluid level. Refer to the scheduled maintenance guide for the
service interval schedules.
During normal operation, the fluid level in the clutch reservoir should
remain constant. If the fluid level drops, refill the fluid level to the step
in the reservoir.
Use only a DOT 3 brake fluid designed to meet Ford specification
ESA-M6C25–A. Refer toLubricant Specificationsin this chapter.
Brake fluid is toxic. If brake fluid contacts the eyes, flush eyes
with running water for 15 minutes. Seek medical attention if
irritation persists. If taken internally, drink water and induce vomiting.
Seek medical attention immediately.
MAX
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
207

REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid
and clutch
fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line or step
(for clutch) on
reservoir
Engine
coolant
1Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.2L V6 engine 19.0L (20.1 quarts)
4.6L V8 engine 19.5L (20.6 quarts)
5.4L V8 engine 22.6L (23.9 quarts)
Engine oil
(includes
filter
change)
7
Motorcraft SAE
5W-20
Premium
Synthetic
Blend Motor
Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)All 5.7L (6.0 quarts)
Fuel tank N/A 4x4 Reg. Cab with
short wheelbase92.7L (24.5 gallons)
4x2 Regular Cab,
SuperCab with
short wheelbase94.6L (25.0 gallons)
All long Wheelbase 113.6L (30.0
gallons)
Power
steering
fluidMotorcraft
MERCONAT FAll Fill to between MIN
and MAX lines on
reservoir
Transfer
case fluidMotorcraft
MERCONAT F4x4 vehicles 1.9L (2.0 quarts)
2
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
228

LUBRICANT SPECIFICATIONS
ItemFord part name
or equivalentFord part
numberFord
specification
Front axle
(4X4)Motorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubricantXY-75W90-QFEHP—
Rear axleMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
1
XY-75W90-QFEHP—
Brake fluid and
clutch fluidMotorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidPM-1 ESA-M6C25-A
and DOT 3
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7-A (U.S.,
except CA and
OR), VC-7-B (CA
and OR only)WSS-
M97B51-A1
Engine oilMotorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO-5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153-H
and API
Certification
Mark
2004 F150 Classic(p96)
Owners Guide (post-2002-fmt)
USA English(fus)
Maintenance and Specifications
231