2004 FORD EXPLORER fuses

Seating and Safety Restraints 94
Seating 94
Safety restraints 103
Air bags 116
Child restraints 124
Driving 137
Starting 137
Brakes 140
Traction control/AdvanceTrac 143
Transmission operation 147
Vehicle loading 171
Trailer towing 175
Roadside Emergencies 181
Getting roadside assistance 181
Hazard flasher switch 182
Fuel pump shut-off switch 182
Fuses and relays 183
Changing tires 194
Jump starting 203
Wrecker towing 209
Customer Assistance 210
Reporting safety defects (U.S. only) 218
Cleaning 219
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
2

Never place your arm over the air bag module as a deploying air
bag can result in serious arm fractures or other injuries.
To properly position yourself away from the air bag:
•Move your seat to the rear as far as you can while still reaching the
pedals comfortably.
•Recline the seat slightly one or two degrees from the upright position.
Do not put anything on or over the air bag module. Placing
objects on or over the air bag inflation area may cause those
objects to be propelled by the air bag into your face and torso causing
serious injury.
Do not attempt to service, repair, or modify the air bag
supplemental restraint systems or its fuses. See your Ford or
Lincoln Mercury dealer.
Modifications to the front end of the vehicle, including frame,
bumper, front end body structure and non-Ford tow hooks may
effect the performance of the air bag sensors increasing the risk of
injury. Do not modify the front end of the vehicle with anything other
than authorized Ford accessories for your vehicle.
Additional equipment may affect the performance of the air bag
sensors increasing the risk of injury. Please refer to the Body
Builders Layout Book for instructions about the appropriate installation
of additional equipment.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
117

Do not lean your head on the door. The Safety Canopy
could
injure you as it deploys from the headliner.
Do not attempt to service, repair, or modify the Safety Canopy

system, its fuses, the A, B, or C pillar trim, or the headliner on a
vehicle containing a Safety Canopy
. See your Ford or Lincoln
Mercury dealer.
All occupants of the vehicle including the driver should always
wear their safety belts even when an air bag SRS and Safety
Canopy
system is provided.
To reduce risk of injury, do not obstruct or place objects in the
deployment path of the inflatable Safety Canopy
.
How does the Safety Canopysystem work?
The design and development of the
Safety Canopy
system included
recommended testing procedures
that were developed by a group of
automotive safety experts known as
the Side Airbag Technical Working
Group. These recommended testing
procedures help reduce the risk of
injuries related to the deployment of
side airbags (including the Safety
Canopy
).
The Safety Canopy
system
consists of the following:
•An inflatable nylon curtain with a
gas generator concealed behind
the headliner and above the doors
(one on each side of the vehicle).
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Seating and Safety Restraints
121

3. Rotate the access panel
(counterclockwise) with a flat head
screw driver until it is lined up to
the access hole in the open position.
4. Insert a tool (or screw driver) into the access hole to override the
brake-shift interlock. Apply the brake and shift into Neutral.
5. Return the cover plate (rotate
clockwise) to the closed position.
Start the vehicle.
If it is necessary to use the above procedure to move the gearshift lever,
it is possible that a fuse has blown or the vehicle’s brakelamps are not
operating properly. Refer toFuses and relaysin theRoadside
emergencieschapter.
Do not drive your vehicle until you verify that the brakelamps
are working.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Driving
148

The fuel pump shut-off switch is
located in the passenger’s foot well,
by the kick panel.
Use the following procedure to reset the fuel pump shut-off switch.
1. Turn the ignition to the OFF position.
2. Check the fuel system for leaks.
3. If no fuel leak is apparent, reset the fuel pump shut-off switch by
pushing in on the reset button.
4. Turn the ignition to the ON position. Pause for a few seconds and
return the key to the OFF position.
5. Make a further check for leaks in the fuel system.
FUSES AND RELAYS
Fuses
If electrical components in the
vehicle are not working, a fuse may
have blown. Blown fuses are
identified by a broken wire within
the fuse. Check the appropriate
fuses before replacing any electrical
components.
15
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
183

Note:Always replace a fuse with one that has the specified amperage
rating. Using a fuse with a higher amperage rating can cause severe wire
damage and could start a fire.
Standard fuse amperage rating and color
COLOR
Fuse
ratingMini fusesStandard
fusesMaxi fusesCartridge
maxi fuses
2A Grey Grey — —
3A Violet Violet — —
4A Pink Pink — —
5A Tan Tan — —
7.5A Brown Brown — —
10A Red Red — —
15A Blue Blue — —
20A Yellow Yellow Yellow Blue
25A Natural Natural — —
30A Green Green Green Pink
40A — — Orange Green
50A — — Red Red
60A — — Blue Yellow
70A — — Tan —
80A — — Natural —
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
184

The fuses are coded as follows:
Fuse/Relay
LocationFuse Amp
RatingPassenger Compartment Fuse
Panel Description
1 30A Memory seat module, Driver
power seat
2 20A Moonroof
3 20A Radio, Amplifier, DVD
4 5A Front wiper module
5 15A Flasher relay (Turn, hazards)
6 10A Key-in-chime
7 15A Heated mirrors
8 5A Heated PCV (4.0L engine only)
9 15A Not used
10 10A Heated backlight relay coil, A/C
clutch contact
11 20A Heated seats
12 5A 4x4 (switch)
13 5A Overdrive cancel switch
14 5A PATS
15 5A Rear wiper module, Cluster
16 5A Power mirror, Manual climate
control, TPMS
17 15A Delayed accessory relay
coil/Battery saver coil and
contact/Reading and glove box
lamps
18 10A Flexible fuel pump
19 10A Restraint Control Module (RCM)
20 5A Memory driver seat switch, Driver
seat module, Body Security
Module (BSM), PATS LED
21 5A Instrument cluster, Compass,
Flasher coil
22 10A ABS, IVD Controller
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
186

Power distribution box
The power distribution box is
located in the engine compartment.
The power distribution box contains
high-current fuses that protect your
vehicle’s main electrical systems
from overloads.
Always disconnect the battery before servicing high current
fuses.
To reduce risk of electrical shock, always replace the cover to
the Power Distribution Box before reconnecting the battery or
refilling fluid reservoirs.
If the battery has been disconnected and reconnected, refer to the
Batterysection of theMaintenance and specificationschapter.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Roadside Emergencies
189