BRAKE FLUID RESERVOIR
The fluid level will drop slowly as
the brakes wear, and will rise when
the brake components are replaced.
Fluid levels below the “MAX” line
that do not trigger the brake system
warning lamp are within the normal
operating range, there is no need to
add fluid. If the fluid levels are
outside of the normal operating
range, the performance of your
brake system could be
compromised, seek service from your dealer immediately.
TRANSMISSION FLUID
Checking automatic transmission fluid
The automatic transmission does not have a transmission fluid dipstick.
Refer to your scheduled maintenance guide for scheduled intervals for
fluid checks and changes. Your transmission does not consume fluid.
However, the fluid level should be checked if the transmission is not
working properly, (i.e., if the transmission slips or shifts slowly) or if you
notice some sign of fluid leakage.
Transmission fluid should be checked and, if required, fluid
should be added by a qualified technician.
Do not use supplemental transmission fluid additives, treatments or
cleaning agents. The use of these materials may affect transmission
operation and result in damage to internal transmission components.
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Maintenance and Specifications
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REFILL CAPACITIES
Fluid Ford Part
NameApplication Capacity
Brake fluid Motorcraft High
Performance
DOT 3 Motor
Vehicle Brake
FluidAll Fill to line on
reservoir
Engine oil
(including filter
change)
5
Motorcraft SAE
5W-30 Super
Premium Motor
Oil4.0L 4.7L (5.0
quarts)
Motorcraft SAE
5W-20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)4.6L 5.7L (6.0
quarts)
Fuel tank N/A All 85.2L (22.5
gallons)
Power steering
fluidMotorcraft
MERCONAT FAll Fill between the
MIN and MAX
lines on
reservoir
Transmission
fluid
1Motorcraft
MERCONV
AT FAutomatic
transmissions12.0L (12.7
quarts)2
Transfer case Motorcraft
MERCONAT F4WD 1.4L (1.5
quarts)
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Fluid Ford Part
NameApplication Capacity
Engine coolant
3Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)4.0L SOHC V6
enginewithout
auxiliary climate
control15.4L (16.3
quarts)
4.0L SOHC V6
enginewith
auxiliary climate
control17.2L (18.2
quarts)
4.6L V8 engine
without
auxiliary climate
control17.6L (18.6
quarts)
4.6L V8 engine
withauxiliary
climate control19.0L (20.1
quarts)
Front axle
lubricantMotorcraft SAE
80W-90
Premium Rear
Axle Lubricant4x4 vehicles 1.7L (1.8
quarts)
Rear axle
lubricantMotorcraft SAE
75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle LubricantConventional
Axle1.7L (3.5 pints)
Limited slip axle
41.5L (3.25 pints)
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateAll 4.0L (4.2
quarts)
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
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Maintenance and Specifications
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ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Driveshaft, slip
spline, universal
jointsPremium Long
Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Engine coolant Motorcraft
Premium Gold
Engine Coolant
(yellow-colored)VC-7–A WSS-
M97B51-A1
4.0L Engine oilMotorcraft SAE
5W30 Super
Premium Motor
OilXO-5W30-QSPWSS-M2C205-A
with API
Certification
Mark
4.6L Engine oilMotorcraft SAE
5W20 Premium
Synthetic Blend
Motor Oil (US)
Motorcraft SAE
5W-20 Super
Premium Motor
Oil (Canada)XO -5W20-QSP
(US)
CXO-5W20–LSP12
(Canada)WSS-M2C153–H
with API
Certification Mark
Automatic
transmission1
Motorcraft
MERCONV
AT FXT-5-QM MERCONV
Power steering
fluidMotorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Rear axles75W-90 Fuel
Efficient High
Performance
Synthetic Rear
Axle Lubricant
2
XY-75W90–QFEHP—
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USA English(fus)
Maintenance and Specifications
275
ItemFord Part
Name or
equivalentFord Part
NumberFord
Specification
Front axle
(4X4)Motorcraft SAE
80W-90
Premium Rear
Axle LubricantXY-80W90-QL WSP-M2C197-A
Transfer case
(4X4)Motorcraft
MERCON
Multi-Purpose
AT FXT-2-QDX MERCON
Transfer case
Front Output
Slip ShaftPremium
Long-Life GreaseXG-1-C or
XG-1-KESA-M1C75-B
Windshield
washer fluidMotorcraft
Premium
Windshield
Washer
ConcentrateZC—32–A WSB-M8B16–A2
1Ensure the correct automatic transmission fluid is used. MERCONand
MERCONV are not interchangeable. DO NOT mix MERCONand
MERCONV. Refer to your scheduled maintenance guide to determine
the correct service interval.
2Limited slip differentials must add 118 ml (4 oz) of Additive Friction
Modifier XL—7 or equivalent to the rear axle whenever the axle has
been serviced.
ENGINE DATA
Engine 4.0L SOHC V6
engine4.6L V8 engine
Cubic inches 245 281
Required fuel 87 octane 87 octane
Firing order 1-4-2-5-3-6 1-3-7-2-6-5-4-8
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Maintenance and Specifications
276
A
Accessory delay ..........................52
AdvanceTrac ..............................143
Air bag supplemental restraint
system ................................116, 120
and child safety seats ............118
description ......................116, 120
disposal ....................................123
driver air bag ..................118, 121
indicator light .................120, 123
operation .........................118, 121
passenger air bag ...........118, 121
Air cleaner filter .......................271
Air conditioning ..........................32
All Wheel Drive (AWD),
driving off road .........................163
Ambulance packages ....................7
Antifreeze
(see Engine coolant) ................236
Anti-lock brake system
(see Brakes) ..............................141
Audio system
(see Radio) ......................18, 21, 25
Automatic transmission
driving an automatic
overdrive .................................149
fluid, adding ............................255
fluid, checking ........................255
fluid, refill capacities ..............272
fluid, specification ..................276
Auxiliary power point .................51
Axle
lubricant
specifications ..................274, 276
refill capacities ........................272
B
Battery .......................................234acid, treating
emergencies ............................234
jumping a disabled
battery .....................................203
maintenance-free ....................234
replacement,
specifications ..........................271
servicing ..................................234
BeltMinder .................................112
Brakes ........................................140
anti-lock ...................................141
anti-lock brake system
(ABS) warning light ...............141
fluid, checking and adding ....255
fluid, refill capacities ..............272
fluid, specifications .........274, 276
lubricant
specifications ..................274, 276
parking ....................................142
shift interlock ..........................147
C
Calculating load ........................174
Capacities for refilling fluids ....272
Cargo cover .................................78
Cell phone use ............................48
Certification Label ....................278
Changing a tire .........................194
Child safety restraints ..............124
child safety belts ....................124
Child safety seats ......................127
attaching with tether
straps .......................................131
in front seat ............................129
in rear seat ..............................129
Cleaning your vehicle
engine compartment ..............220
instrument panel ....................222
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USA English(fus)
Index
Index
285
interior .....................................223
interior trim ............................222
plastic parts ............................222
safety belts ..............................223
washing ....................................219
waxing .....................................219
wheels ......................................220
wiper blades ............................222
Climate control
(see Air conditioning or
Heating) .......................................32
Clock adjust
6-CD in dash .............................25
AM/FM/CD .................................21
AM/FM/Tape/CD .......................29
Compass, electronic ....................64
calibration .................................65
set zone adjustment ...........64, 67
Console ........................................48
overhead ....................................49
rear ......................................49, 51
Controls
power seat .................................96
steering column ........................57
Coolant
checking and adding ..............236
refill capacities ................240, 272
specifications ..................274, 276
Cruise control
(see Speed control) ....................54
Customer Assistance ................181
Ford accessories for your
vehicle .....................................224
Ford Extended Service
Plan ..........................................212
Getting assistance outside the
U.S. and Canada .....................216
Getting roadside assistance ...181
Getting the service you
need .........................................210Ordering additional owner’s
literature .................................217
The Dispute Settlement
Board .......................................212
Utilizing the
Mediation/Arbitration
Program ...................................215
D
Daytime running lamps
(see Lamps) ................................37
Defrost
rear window ..............................36
Dipstick
automatic transmission
fluid ..........................................255
engine oil .................................229
Doors
lubricant specifications ..........274
Driveline universal joint and
slip yoke ....................................256
Driving under special
conditions ..151, 156, 160, 165, 167
sand .................................158, 166
snow and ice ...................161, 168
through water .........159, 167, 171
Dual automatic temperature
control (DATC) ...........................32
E
Electronic message center .........66
Emergencies, roadside
jump-starting ..........................203
Emergency Flashers .................182
Emission control system ..........251
Engine ................................276–277
cleaning ...................................220
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Owners Guide (post-2002-fmt)
USA English(fus)
Index
286
Speed control ..............................54
Starting a flex fuel vehicle .......139
Starting your vehicle ........137, 139
jump starting ..........................203
Steering wheel
controls ......................................57
tilting .........................................47
T
Tilt steering wheel ......................47
Tire Pressure Monitoring
System (TPMS)
Driving .....................................158
Roadside Emergencies ...........194
Warning Displays ......................15
Tires ...................................194, 257
changing ..................194, 199, 202
replacing ..................................199
snow tires and chains ............271
spare tire .................195, 197–198
tire grades ...............................258
treadwear ................................257
Towing .......................................175
recreational towing .................180
trailer towing ..........................175
wrecker ....................................209
Transfer case
fluid checking .........................256
Transmission .............................147brake-shift interlock (BSI) ....147
fluid, checking and adding
(automatic) .............................255
fluid, refill capacities ..............272
lubricant
specifications ..................274, 276
Trunk ...........................................83
Turn signal ..................................40
V
Vehicle dimensions ...................277
Vehicle Identification Number
(VIN) ..........................................279
Vehicle loading ..........................171
Ventilating your vehicle ...........140
W
Warning lights (see Lights) .......10
Washer fluid ..............................229
Water, Driving through .............171
Windows
power .........................................52
rear wiper/washer .....................47
Windshield washer fluid and
wipers ..........................................46
checking and adding fluid .....229
liftgate reservoir .....................229
replacing wiper blades .............47
Wrecker towing .........................209
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Index
290