2004 FORD EXPLORER maintenance

Maintenance and Specifications 225
Engine compartment 227
Engine oil 229
Battery 234
Fuel information 242
Part numbers 271
Refill capacities 272
Lubricant specifications 274
Accessories 282
Index 285
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Copyright © 2003 Ford Motor Company
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Table of Contents
3

SAFETY AND ENVIRONMENT PROTECTION
Warning symbols in this guide
How can you reduce the risk of personal injury and prevent possible
damage to others, your vehicle and its equipment? In this guide, answers
to such questions are contained in comments highlighted by the warning
triangle symbol. These comments should be read and observed.
Warning symbols on your vehicle
When you see this symbol, it is
imperative that you consult the
relevant section of this guide before
touching or attempting adjustment
of any kind.
Protecting the environment
We must all play our part in
protecting the environment. Correct
vehicle usage and the authorized
disposal of waste, cleaning and
lubrication materials are significant
steps towards this aim. Information in this respect is highlighted in this
guide with the tree symbol.
BREAKING-IN YOUR VEHICLE
Your vehicle does not need an extensive break-in. Try not to drive
continuously at the same speed for the first 1,600 km (1,000 miles) of
new vehicle operation. Vary your speed to allow parts to adjust
themselves to other parts.
Drive your new vehicle at least 800 km (500 miles) before towing a
trailer.
Do not add friction modifier compounds or special break-in oils during
the first few thousand kilometers (miles) of operation, since these
additives may prevent piston ring seating. See Engine oilin the
Maintenance and Specifications chapter for more information on oil
usage.
2004 Explorer (exp)
Owners Guide (post-2002-fmt)
USA English (fus)
Introduction
5

On board diagnostics (OBD-II)in theMaintenance and Specifications
chapter. If the light is blinking, engine misfire is occurring which could
damage your catalytic converter. Drive in a moderate fashion (avoid
heavy acceleration and deceleration) and have your vehicle serviced
immediately.
Under engine misfire conditions, excessive exhaust temperatures
could damage the catalytic converter, the fuel system, interior
floor coverings or other vehicle components, possibly causing a fire.
Check fuel cap (if equipped):
Illuminates when the fuel cap may
not be properly installed. Continued
driving with this light on may cause
the Service engine soon light to
come on, refer toFuel filler capin theMaintenance and
Specificationschapter.
Brake system warning light:To
confirm the brake system warning
light is functional, it will
momentarily illuminate when the
ignition is turned to the ON position when the engine is not running, or
in a position between ON and START, or by applying the parking brake
when the ignition is turned to the ON position. If the brake system
warning light does not illuminate at this time, seek service immediately
from your dealership. Illumination after releasing the parking brake
indicates low brake fluid level and the brake system should be inspected
immediately by your servicing dealership.
Driving a vehicle with the brake system warning light on is
dangerous. A significant decrease in braking performance may
occur. It will take you longer to stop the vehicle. Have the vehicle
checked by your dealer immediately.
Anti-lock brake system:If the
ABS light stays illuminated or
continues to flash, a malfunction has
been detected, have the system
CHECK
FUEL
CAP
ABS
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
11

serviced immediately. Normal braking is still functional unless the brake
warning light also is illuminated.
Air bag readiness:If this light fails
to illuminate when ignition is turned
to ON, continues to flash or remains
on, have the system serviced
immediately. A chime will also
sound when a malfunction in the supplemental restraint system has been
detected.
Safety belt:Reminds you to fasten
your safety belt. A chime will also
sound to remind you to fasten your
safety belt.
Charging system:Illuminates when
the battery is not charging properly.
Check gage (if equipped):
Illuminates when any of the
following conditions has occurred:
•The engine coolant temperature
is high.
•The engine oil pressure is low.
•The fuel gauge is at or near empty.
Hi temp low oil (if equipped):
Illuminates when the engine coolant
temperature is high or the engine oil
pressure is low. Refer toEngine
coolant temperature gaugeor
Engine oil pressure gaugein this chapter.
Low tire warning (if equipped):
Illuminates when the low tire
warning system is enabled. If the
light remains on while driving, the
tire pressure should be checked,
refer toLow tire warningin theMaintenance and Specifications
chapter. If this light fails to illuminate when ignition is turned to ON,
continues to flash or remains on, have the system serviced immediately.
CHECK
GAGE
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
12

Tachometer:Indicates the engine
speed in revolutions per minute.
Driving with your tachometer
pointer continuously at the top of
the scale may damage the engine.
Battery voltage gauge:Indicates
the battery voltage when the
ignition is in the ON position. If the
pointer moves and stays outside the
normal operating range (as
indicated by arrows), have the
vehicle’s electrical system checked
as soon as possible.
Engine oil pressure gauge:
Indicates engine oil pressure. The
needle should stay in the normal
operating range (between “L” and
“H”). If the needle falls below the
normal range, stop the vehicle, turn
off the engine and check the engine
oil level. Add oil if needed. If the oil
level is correct, have your vehicle
checked at your dealership or by a
qualified technician.
Fuel gauge:Indicates
approximately how much fuel is left
in the fuel tank (when the ignition
is in the ON position). The fuel
gauge may vary slightly when the
vehicle is in motion or on a grade.
The arrow next to the fuel pump
icon indicates which side of the
vehicle the fuel filler door is located.
Refer toFilling the tankin the
Maintenance and Specificationschapter for more information.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Instrument Cluster
17

Warning display Status
Check engine temperature Warning returns after 10
minutes
Transmission overheated
Check transmission
Low fuel level
Check fuel cap
Check charging system
Low brake fluid level
Low oil pressure
Warning-tire very low (if equipped)
ETC-engine failsafe mode
Check tire pressure (if equipped) Warning returns after the
ignition key is turned from
OFF to ON. Tire pressure monitor fault (if
equipped)
Tire pressure sensor fault (if
equipped)
Check AdvanceTrac
(if equipped)
Advtrac off t/c on (if equipped)
Low washer fluid level
Door ajar
Change oil soon
Oil change required
CHECK ENGINE TEMPERATURE.Displayed when the engine
coolant is overheating. Stop the vehicle as soon as safely possible, turn
off the engine and let it cool. Check the coolant and coolant level. Refer
toEngine coolantin theMaintenance and specificationschapter. If
the warning stays on or continues to come on, contact your dealer as
soon as possible.
TRANSMISSION OVERHEATED.Indicates the transmission is
overheating. This warning may appear when towing heavy loads or when
driving in a low gear at a high speed for an extended period of time.
Stop the vehicle as soon as safely possible, turn off the engine and let it
cool. Refer toTransmission fluidin theMaintenance and
specificationschapter. If the warning stays on or continues to come on,
contact your dealer for transmission service as soon as possible.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
73

CHECK TRANSMISSION.Indicates the transmission is not operating
properly. If this warning stays on, contact your dealer as soon as
possible.
LOW FUEL LEVEL.Displayed as an early reminder of a low fuel
condition.
CHECK FUEL CAP.Displayed when the fuel filler cap is not properly
installed. Check the fuel filler cap for proper installation. Refer toFuel
filler capin theMaintenance and specificationschapter.
ETC-ENGINE FAILSAFE MODE.Displayed when the engine has
defaulted to a “limp-home” operation. If the warning stays on or
continues to come on, contact your dealer as soon as possible.
CHECK CHARGING SYSTEM.Displayed when the electrical system is
not maintaining proper voltage. If you are operating electrical accessories
when the engine is idling at a low speed, turn off as many of the
electrical loads as possible. If the warning stays on or comes on when the
engine is operating at normal speeds, have the electrical system checked
as soon as possible.
LOW BRAKE FLUID LEVEL.Indicates the brake fluid level is low and
the brake system should be inspected immediately. Refer toChecking
and adding brake fluidin theMaintenance and specifications
chapter.
LOW OIL PRESSURE.Displayed when the engine oil level is low. If
this warning message is displayed, check the level of the engine oil.
Refer toEngine oilin theMaintenance and specificationschapter for
information about adding engine oil.
WARNING-TIRE VERY LOW (if equipped).Displayed when one or
more tires have very low pressure. When this warning message is
displayed, a warning chime will sound reminding you to stop the vehicle
as soon as safely possible and check your tires for proper pressure, leaks
and damage. Refer toServicing your tiresin theMaintenance and
specificationschapter.
CHECK TIRE PRESSURE (if equipped).Displayed when any of the
tire pressures are low. Refer toChecking the tire pressurein the
Maintenance and specificationschapter.
TIRE PRESSURE MONITOR FAULT (if equipped).Displayed when
the Tire pressure monitoring system is malfunctioning. If the warning
stays on or continues to come on, have the system checked by your
dealer.
TIRE PRESSURE SENSOR FAULT (if equipped).Displayed when a
Tire pressure sensor is malfunctioning. If the warning stays on or
continues to come on, have the system checked by your dealer.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
74

LOW WASHER FLUID LEVEL.Indicates the washer fluid reservoir is
less than one quarter full. Check the washer fluid level. Refer to
Windshield washer fluidin theMaintenance and specifications
chapter.
CHECK ADVANCETRAC
(if equipped).Displayed when the
AdvanceTrac
system is not operating properly. If this message is
displayed on the message center the AdvanceTrac
system will be
partially operable. If this warning stays on while the engine is running,
contact your dealer for service as soon as possible. For further
information, refer toAdvanceTrac
stability enhancement systemin
theDrivingchapter.
ADVTRAC OFF T/C ON (if equipped).Displayed on 4x4 vehicles only
when 4x4 Low Range is selected. In this mode, the stability enhancement
portion of the AdvanceTrac
is disabled, but the traction enhancement
feature remains enabled. For further information, refer to
AdvanceTrac
stability enhancement systemin theDrivingchapter.
DOOR AJAR.Displayed when a door or liftgate is not completely
closed.
CHANGE OIL SOON/OIL CHANGE REQUIRED.Displayed when the
engine oil life remaining is 5 percent or less. When oil life left is between
5% and 0%, the CHANGE OIL SOON message will be displayed. When oil
life left reaches 0%, the OIL CHANGE REQUIRED message will be
displayed.
An oil change is required whenever indicated by the message center.
USE ONLY RECOMMENDED ENGINE OILS.
To reset the oil monitoring system to 100% after each oil change
[approximately 8,000 km (5,000 miles) or 180 days] perform the
following:
1. Press the SETUP control to
access the System Check function.
2. Press and release the RESET
control to display “OIL LIFE XX%
HOLD RESET NEW”.
2004 Explorer(exp)
Owners Guide (post-2002-fmt)
USA English(fus)
Driver Controls
75