2004 DODGE SPRINTER fuel rail

134 STARTING AND OPERATING
Deactivating the Acceleration Skid Control
(ASR) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 159Brake Assist System (BAS) (Cargo/passenger
vans type 2500 C/HC/SHC only) . . . . . . . . . . 160Indicator Lamp Electronic Stability
Program (ESP) (Cargo/passenger vans
type 2500 C/HC/SHC only) . . . . . . . . . . . . . . 161Electronic Stability Program (ESP) (Cargo/
passenger vans type 2500 C/HC/SHC only) . . 162

Steering . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163

Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . 163Tire Grip . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Hydroplaning . . . . . . . . . . . . . . . . . . . . . . . . . . . 165

Tire Pressures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 165Tire Pressures of Loaded Vehicle in PSI (kPa) . 167Tire Pressures of Loaded Vehicle in PSI (kPa) . 168Comfort Tire Pressures in PSI (kPa) . . . . . . . . 169Comfort Tire Pressures in PSI (kPa) . . . . . . . . 169

Snow Chains . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170

Fuels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 170Fuel Filter with Water Separator . . . . . . . . . . . 170Diesel Fuels for Use at Very Low
Temperatures . . . . . . . . . . . . . . . . . . . . . . . . . . . 171

Refueling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 172Capacity . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 173

Programmed Top Speed (Optional) . . . . . . . . . . 173

Bleeding Diesel Fuel System . . . . . . . . . . . . . . . . . 174

Draining Fuel Filter with Water Separator . . . . . 175Bleeding the Diesel Fuel System . . . . . . . . . . . 176

Permissible Roof Load . . . . . . . . . . . . . . . . . . . . . . 177

Trailer Towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . 177Trailer Hitches (Optional) . . . . . . . . . . . . . . . . . 177Electrical Connections (Optional) . . . . . . . . . . 177Vehicle and Trailer Weights and Ratings . . . . 178Loading a Trailer . . . . . . . . . . . . . . . . . . . . . . . . 178Checking Weights of Vehicle and Trailer . . . . 179Attaching a Trailer . . . . . . . . . . . . . . . . . . . . . . . 179Towing a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 180Parking a Trailer . . . . . . . . . . . . . . . . . . . . . . . . . 182

Emissions Control System (Catalytic Converter) . 183

Fording (Wading Capability) . . . . . . . . . . . . . . . . 183

Body Builder Guideline . . . . . . . . . . . . . . . . . . . . . 183A Special Note Concerning Vehicle
Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Freightliner-all.book Pag e 134 Monday, December 1, 2003 2:54 PM

178 STARTING AND OPERATINGVehicle and Trailer Weights and RatingsGross Vehicle Weight Rating (GVWR) is the maximum
permissible vehicle weight:
8,550 lbs (3,878 kgs) or
9,990 lbs (4,531 kgs)
NOTE: The weight of your Sprinter is indicated on the
type plate. For type plate, see Identification Labels.
Gross Vehicle Weight (GVW): comprises weight of
vehicle including fuel, tools, spare wheel, installed
accessories, passengers, cargo and trailer tongue. It
must never exceed the GVWR.
Gross Axle Weight Rating (GAWR) is the maximum
permissible axle weight:Gross Trailer Weight (GTW) is the maximum
permissible trailer weight to be towed:
5,000 lbs. (2,260 kgs)
Trailer Tongue Weight Rating (TWR) is the maximum
permissible weight of the trailer tongue:
500 lbs. (225 kgs) limit for Sprinter approved hitch
receiver.
Loading a TrailerWhen loading a trailer, you should observe that
neither the permissible GTW, nor the GVWR are
exceeded.
Maximum permissible values are listed on the safety
compliance certification labels for the vehicle and for
the trailer to be towed. The lowest value listed must be
selected when determining how the vehicle and trailer
are loaded.
We recommend loading the trailer in such a manner
that it has a tongue weight (TW) between 10% and 15%
of the GTW.
The tongue weight at the hitch ball must be added to
the GVW to prevent exceeding your Sprinter tow
vehicle’s rear GAWR.
Type GVWR GAWR (FA) GAWR (RA)
2500
C/HC /
SHC8,550 lbs
3,878 kgs3,860 lbs
(1,751 kgs)5,360 lbs
(2,431 kgs)
3500
C/HC /
SHC9,990 lbs
4,531 kgs3,860 lbs
(1,751 kgs)7,060 lbs
(3,202 kgs)
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MAINTENANCE SCHEDULES 253
8M
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Check fluid levels for the following systems, correct
as necessary.
Should there be a loss of fluid which cannot be
explained by regular use, trace and eliminate
the cause.
Engine cooling system
Check corrosion inhibitor/antifreeze,
refill as necessary.
Hydraulic brake system
Battery
Windscreen washer system
Engine
Fuel filter renewal
Air cleaner with maintenance indicator:
Check degree of contamination.
Air cleaner filter element renewed as
necessary.Chassis and body
Trailer coupling:
Check operation, play and retaining fixtures
Secondary rubber springs:
Visual check
Tire pressures:
Correct as necessary, including spare tyre
Check thickness of brake pads
Brake test
Check condition of brake disks. Brake disks renewal as
necessary
– as a separate order
Check condition of steering mechanism
Heating/ventilation dust filter renewal
Freightliner-all.book Pag e 253 Monday, December 1, 2003 2:54 PM

272 INDEXUsing the Jack. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 193VVehicle / Engine Emission Label . . . . . . . . . . . . . . . . . 6
Vehicle Alteration . . . . . . . . . . . . . . . . . . . . . . . . . . . . 184
Vehicle and Trailer Weights. . . . . . . . . . . . . . . . . . . . 178
Vehicle Identification Number . . . . . . . . . . . . . . . . . . . 5
Vehicle Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 144
Vehicle Safety Certification Label . . . . . . . . . . . . . . . . . 5
Vehicle Tool Kit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 187
Vehicle Washing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 222
Ventilation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 110
Ventilation, Heating . . . . . . . . . . . . . . . . . . . . . . . . . . 109WWading Capability . . . . . . . . . . . . . . . . . . . . . . . . . . . 183
Warnings and Cautions . . . . . . . . . . . . . . . . . . . . . . . . . 4
Warranty Information . . . . . . . . . . . . . . . . . . . . . . . . . 259Water in Fuel Indicator Lamp . . . . . . . . . . . . . . . . . . . 96
Wheels and Tires . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 163
Window Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . 223
Window Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Electric . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Mechanical . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68
Windows
De-Fogging. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
De-Icing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 112
Windshield Heater. . . . . . . . . . . . . . . . . . . . . . . . . . . . 114
Windshield Washer System Fluid Reservoir . . . . . . 209
Windshield Wiper Switch. . . . . . . . . . . . . . . . . . . . . . . 69
Windshield wipers with rain sensor . . . . . . . . . . . . . . 70
Winter Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 215Freightliner-all.book Pag e 272 Monday, December 1, 2003 2:54 PM