Page 136 of 272

136 STARTING AND OPERATING1. Apply the parking brake.
2. Automatic transmission, shift selector lever to "P"
or "N" position, refer to "Automatic Transmission".
3. Do not depress the accelerator pedal.
4. Turn the key to position 2 in the ignition lock.
The preheater indicator lampq lights up.5. Turn the key clockwise to the stop as soon as the
preheater indicator lamp
q
goes out.
If the engine is at its normal operating temperature,
the preheater indicator lamp will only light up briefly.
Release the key as soon as the engine is running.
NOTE: The key must be returned to position 0 in the
ignition lock before repeating the starting procedure.
If the displayÁ lights up alternately withî in
the multi-function display, there is an immobilizer
malfunction or the key used has not been
programmed.
The: engine oil level warning lamp and the#
battery charge warning lamp must go out after the
engine is started.
If either lamp remains on, stop the engine at once and
have the cause traced and repaired by an authorized
Sprinter Dealer.
During the trip, check the displays and the warning/
indicator lamps in the instrument cluster at regular
intervals.
For instrument cluster and indicator lamps.Maximum Engine SpeedThe maximum engine speed for all vehicles is
4,200 rpm.
Freightliner-all.book Pag e 136 Monday, December 1, 2003 2:54 PM
Page 172 of 272
172 STARTING AND OPERATING
REFUELINGThe fuel filler neck (1) is located behind the fuel filler
flap next to the driver’s door. The fuel filler flap can be
opened when the driver’s door is open. Turn the fuel
filler cap (2) on the fuel filler neck (1) counterclockwise
and take it off. For cargo/passenger vans, place the
fuel filler cap (2) in the holder on the inside of the fuel
filler flap.
When you have finished refueling, install the fuel filler
cap (2).
WARNING!
Under no circumstances should gasoline be mixed
with diesel fuel.
Due to the high pressure and high temperature in
the injection system, there is a risk of fire and
explosion.
In addition, there is a risk of engine damage.
Always follow basic safety rules when working
with any combustible material.
Freightliner-all.book Pag e 172 Monday, December 1, 2003 2:54 PM
Page 176 of 272

176 STARTING AND OPERATING Open immediately the water drain screw (3) about 1
turn (counterclockwise) until fluid emerges. Ensure
that the fluid is collected in the receptacle.
Close the water drain screw (3) as soon as about 0.25
US qt (0.2 liters) are emerged.
After draining, return the key in the ignition lock to
position 0.
Dispose of the collected fluid in an environmentally
responsible manner.
If the filter is still saturated, drain the filter once
more.
After draining, the engine may run briefly but stall for
lack of fuel. If this occurs, bleed the system.
NOTE: Should the water in the fuel indicator lamp
still not go out after the fuel filter has been drained
twice, the cause should be examined by an authorized
Sprinter Dealer.
Bleeding the Diesel Fuel SystemThe diesel fuel system is bled before starting the
engine.
Turn the key in the ignition lock position 2 for at
least 30 seconds.
Return the key to position 0.
Start the engine three to four times. The engine
control unit indicator lamp± must go out.
NOTE: Too many attempts to start the engine could
drain the battery. If the engine does not start after
several attempts, consult an authorized Sprinter
Dealer.
Freightliner-all.book Pag e 176 Monday, December 1, 2003 2:54 PM
Page 193 of 272
WHAT TO DO IN EMERGENCIES 193
6
Using the JackThe jack is located together with the vehicle tool kit
under the hatch in the front passenger footwell, refer to
"Vehicle Tool Kit".
1. Loosen the wheel bolts before raising the vehicle.
2. Close the release valve on the jack.
3. Assemble the pump lever provided and insert it
into the socket on the jack.
4. Secure the lever by turning it clockwise in the
socket.
Position the jack under the appropriate jack point and
raise the vehicle by pumping the lever.Front Axle Jack Point
(All Vehicles)
The vehicle jacking point is located under the
longitudinal member in front of the front axle.Freightliner-all.book Pag e 193 Monday, December 1, 2003 2:54 PM
Page 229 of 272
MAINTAININ G YOUR VEHICLE 229
7
No. Rated Circuit
1. 10A Parking lamp right, taillamp right
2. 10A High beam head lamp,right
3. 10A High beam head lamp, left,
high beam indicator lamp
4. 10A Backup lamp
5. 10A Brake lamp
6. 20A Windshield wiper motor
7. 15A Horn, heated rear window,
air recirculation switch,
optional equipment relay (terminal 15)
8. 20A Interior lighting, cigarette lighter,
radio (terminal 30)
9. 15A Clock, hazard warning lamps,
parking lamps10. 10A Instrument lighting, license plate lamp
daytime driving lamps
11. 10A Side lamp, left; taillamp, left
12. 10A Low beam headlamp, right
13. 10A Low beam headlamp, left
14. 15A Fog lamp
15. 10A Radio (terminal 15)
16. 25A Engine control unit
17. 15A Engine control unit
18. 15A Ignition (terminal 15)
19. 15A Not in use
20. 15A Heater controls (terminal 30)
21. 30A Heater blower (terminal 30)Freightliner-all.book Pag e 229 Monday, December 1, 2003 2:54 PM
Page 234 of 272
234 MAINTAINING YOUR VEHICLE1. Turn signal lamp and sidemarker lamp,
3457 NA – 12V 28 / 7.5W, yellow glass
2. Low beam headlamp, H7 – 12V 55W
3. Fog lamp, H1 – 12V 55W
4. Side and parking lamps, W5W – 12V 5W
5. High beam headlamps, H1 – 12V 55Turn Signal Lamps and Side-Marker Lamps
1. Turn bulb holder, together with bulb,
counterclockwise and remove.
2. Remove the bulb from the bulb holder.
3. Insert a new bulb in the bulb holder.
4. Insert the bulb holder together with the bulb and
turn clockwise to the stop.Freightliner-all.book Pag e 234 Monday, December 1, 2003 2:54 PM
Page 238 of 272
238 MAINTAINING YOUR VEHICLETaillampsCargo/Passenger Van
1. Locked
2. Unlocked
Bulbs are changed from inside the cargo area.
The rear lamp cluster bulb holder is located behind the
interior paneling. Remove the paneling.Brake lamp, taillamp, standing lamp,
P21/5W – 12V 21/5W
Backup lamp, P21W – 12V 21W
Turn signal lamp, P21W – 12V 21W
Side-marker lamp, R5W – 12V 5W
1. Unclip and remove the bulb socket.
2. To change a bulb, press the bulb into the bulb
socket, turn it counterclockwise and remove.
3. Insert the new bulb.
4. Clip the bulb socket into place.Freightliner-all.book Pag e 238 Monday, December 1, 2003 2:54 PM
Page 239 of 272
MAINTAININ G YOUR VEHICLE 239
7
Chassis
Retaining screws
Clearance lamp, R5W - 12V 5W
Turn signal lamp, P21W - 12V 21W
Stop lamp, P21W - 12V 21W
Taillamp, R5W - 12V 5W
Backup lamp, P21W - 12V 21W
License plate lamp (driver‘s side only),
R5W - 12V 5W1. Loosen retaining screw a and remove lamp
housing.
2. To change a bulb, press the bulb into the bulb
socket, turn it counterclockwise and remove.
3. Insert the new bulb.
4. Install lamp housing.Freightliner-all.book Pag e 239 Monday, December 1, 2003 2:54 PM