2004 DODGE DAKOTA check engine

WARNING!
You or others can be badly burned by hot coolant or
steam from your radiator. If you see or hear steam
coming from under the hood don't open the hood
until the radiator has had time to cool. If you open
the hood and see steam or hot coolant escaping from
the radiator, don't touch anything. Get away quickly.
Never try to open a pressure cap when the radiator is
hot.
Cooling System Maintenance
At the intervals shown on the Maintenance Schedules,
the system should be drained, flushed and filled.
Cooling System Ð Drain, Flush And Refill
If the solution is dirty and contains a considerable
amount of sediment, clean and flush with a reliable
cooling system cleaner. Follow with a thorough rinsing to
remove all deposits and chemicals. Discard old antifreeze
solution according to recommended procedure.
Disposal of Used Engine Coolant
Used ethylene glycol-based engine coolant is a regulated
substance requiring proper disposal. Check with your
local authorities to determine the disposal rules for your
community. Do not store ethylene glycol-based engine
coolant in open containers or allow it to remain in
puddles on the ground. Prevent ingestion by animals and
children. If ingested by a child, contact a physician
immediately. Clean up any ground spills immediately.
Recommended Engine Coolant
Refer to Recommended Fluids, Lubricants and Genuine
Parts for correct fluid type.
238 MAINTAINING YOUR VEHICLE

Coolant Pressure Cap
The coolant pressure cap must be fully tightened to
prevent loss of coolant, and to insure that coolant will
return to the radiator from the coolant reserve tank.
The pressure cap should be inspected and cleaned if there
is any accumulation of foreign material on the sealing
surfaces.
WARNING!
The warning words ªDO NOT OPEN HOTº on the
coolant pressure cap are a safety precaution. Heat
causes pressure to build up in the cooling system. To
prevent scalding or injury, do not remove the pres-
sure cap when the system is hot or under pressure.
Coolant Level
The coolant reserve system provides a quick visual
method for determining that the coolant level is ad-
equate. With the engine idling, and warmed to normal
operating temperature, remove the cap from the over-
flow bottle, remove the dipstick and wipe the excess
coolant from it. Reinsert the dipstick and remove. Ob-
serve the dipstick checking the holes along the stem for
coolant. Check the coolant level whenever the hood is
raised.
240 MAINTAINING YOUR VEHICLE

The radiator normally remains completely full, so there is
no need to remove the pressure cap except when check-
ing coolant freeze point or when replacing coolant. Your
service attendant should be advised of this. When addi-
tional coolant is needed to maintain the proper level, it
should be added to the overflow bottle. Do not overfill.
Points To Remember
A. Do not overfill the reserve tank (overflow bottle).
B. Check coolant freeze point in the radiator and in the
reserve tank. If antifreeze needs to be added, contents of
reserve tank also must be protected against freezing.
C. If frequent coolant additions are required, or if the
level in the reserve tank does not drop when the engine
cools, the cooling system should be pressure tested for
leaks.D. Maintain a minimum coolant concentration of 50%
ethylene glycol.
E. Make sure that the radiator and reserve tank overflow
hoses are not kinked or obstructed.
F. Keep the front of the radiator clean. If your vehicle is
equipped with air conditioning, keep the front of the
condenser clean also.
G. The thermostat should not be changed for summer or
winter operation. If replacement is ever necessary, install
ONLY the correct type thermostat. Other designs may
result in unsatisfactory cooling performance.
Emission Related Components
Fuel System Hoses And Vapor/Vacuum Harnesses
When the vehicle is serviced for scheduled maintenance,
inspect surface of hoses and nylon tubing for evidence of
heat and mechanical damage. Hard and brittle rubber,
cracking, checking, tears, cuts, abrasions, and excessive
swelling suggest deterioration of the rubber. Particular
attention should be given to examining hose surfaces
nearest to high heat sources, such as the exhaust mani-
fold.
MAINTAINING YOUR VEHICLE 241
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WARNING!
Worn brake hoses can burst and cause brake failure.
You could have an accident. If you see any sign of
cracking, scuffing, or worn spots, have the brake
hoses replaced immediately.
Clutch Hydraulic System
The clutch hydraulic system is a sealed maintenance free
system. In the event of leakage or other malfunction, the
system must be replaced.
Manual Transmission
Fluid Level Check
This fluid should be checked whenever other underhood
services are performed. The fluid level is checked by
removing the fill plug. If the level of the lubricant is more
than 1/49(6.35 mm) below the bottom of the filler hole
while the vehicle is level, enough lubricant should be
added to bring the level to the bottom of the filler hole.
NV-3500 5-Speed Transmission Lubricant Selection
These transmissions are filled with manual transmission
fluid at the factory. This fluid does not require periodic
changing. If it becomes necessary to add or change the
fluid in these transmissions, Refer to Recommended
Fluids, Lubricants and Genuine Parts for correct fluid
type.
Automatic Transmission
Fluid Level Check ± 3.7/4.7L Engine
Check the fluid level while the transmission is at normal
operating temperature 180ÉF (82ÉC). This occurs after at
least 15 miles (25 km) of driving. At normal operating
temperature the fluid cannot be held comfortably be-
tween the fingertips.
To check the automatic transmission fluid level properly,
the following procedure must be used:
1. Operate the engine at idle speed and normal operating
temperature.
2. The vehicle must be on level ground.
MAINTAINING YOUR VEHICLE 245
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CAUTION!
Failure to perform the required maintenance items
may result in damage to the vehicle.
At Each Stop for Fuel
²
Check the engine oil level about 5 minutes after a fully
warmed engine is shut off. Checking the oil level while
the vehicle is on level ground will improve the accu-
racy of the oil level reading. Add oil only when the
level is at or below the ADD or MIN mark.
²Check the windshield washer solvent and add if
required.
Once a Month
²
Check tire pressure and look for unusual wear or
damage.
²Inspect the battery and clean and tighten the terminals
as required.
²Check the fluid levels of coolant reservoir, brake
master cylinder, and transmission and add as needed.
²Check all lights and all other electrical items for correct
operation.
At Each Oil Change
²
Change the engine oil filter.
²Inspect the exhaust system.
²Inspect the brake hoses.
²Inspect the CV joints (if equipped) and front suspen-
sion components.
²Check the automatic transmission fluid level (if
equipped).
²Check the manual transmission fluid level (if
equipped).
²Check the coolant level, hoses, and clamps.
Tire Rotation
²
Rotate the tires every 6,000 miles (10 000 km).
264 MAINTENANCE SCHEDULES
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Miles 18,000 21,000 24,000 27,000 30,000
(Kilometers) (29 000) (34 000) (38 000) (43 000) (48 000)
Change engine oil and engine oil filter. X X X X X
Change rear axle fluid. X
Change front axle fluid (4X4). X
Check transfer case fluid level (4X4).X
Inspect brake linings. X
Inspect engine air cleaner filter, replace if neces-
sary.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.*X
Drain and refill automatic transmission fluid and
change main sump filter (4.7L).X
SCHEDULE ªBº 267
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Miles 78,000 81,000 84,000 87,000 90,000
(Kilometers) (125 000) (130 000) (134 000) (139 000) (144 000)
Change engine oil and engine oil filter. X X X X X
Change rear axle fluid. X
Change front axle fluid (4X4). X
Check transfer case fluid level (4X4).X
Inspect brake linings. X
Inspect engine air cleaner filter, replace if neces-
sary.X
Replace spark plugs.X
Inspect PCV valve, replace as necessary.*X
Inspect auto tension drive belt and replace if re-
quired.X
Drain and refill automatic transmission fluid and
change main sump and cooler return filter (if
equipped) (4.7L).X
SCHEDULE ªBº 271
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Schedule ªAº
Miles 6,000 12,000 18,000 24,000 30,000
(Kilometers) (10 000) (19 000) (29 000) (38 000) (48 000)
[Months] [6] [12] [18] [24] [30]
Change engine oil and engine oil filter. X X X X X
Check transfer case fluid level (4X4).X
Inspect brake linings. X
Replace engine air cleaner filter.X
Replace spark plugs.X
274 SCHEDULE ªAº
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