2004 DAEWOO NUBIRA lock

AISIN AUTOMATIC TRANSAXLE 5A2 – 131
DAEWOO V–121 BL4
69. Using a chisel and hammer, unstake and remove
the spacer.
70. Using a pin punch and hammer, drive out the pin.
71. Remove the manual valve lever shaft and manual
valve lever.
72. Remove the parking lock rod from the manual valve
lever.

5A2 – 134IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
82. Using a suitable puller, remove the counter driven
gear outer tapered roller bearing race and shim
from the transaxle case.
83. Using a driver, remove the oil seal from the trans-
axle case.
Notice : Be careful not to damage the transaxle case
when removing the oil seal using a driver.
84. Using transaxle case side bearing outer race adapt-
er DW240–150 and adapter handle DW240–170,
remove the transaxle case side bearing outer race
and shim.
85. Remove the 3 bolts and oil reservoir lock plate from
the transaxle housing.
86. Remove the bolt and No.1 transaxle apply pipe
clamp from the transaxle housing.
87. Remove the transaxle lube apply pipe and differen-
tial gear lube apply pipe from the transaxle housing.

AISIN AUTOMATIC TRANSAXLE 5A2 – 139
DAEWOO V–121 BL4
9. Using transaxle housing oil seal installer
DW260–031–01 and a hammer, drive in a new
transaxle housing oil seal.
S Oil seal in depth: 3.1mm (0.122 in.)
10. Install a new outer tapered roller bearing race into
the transaxle housing.
Notice : Press
fit the outer tapered roller bearing race un-
til it contacts the transaxle housing.
11. Install the transaxle lube apply pipe and differential
gear lube apply pipe to the transaxle housing.
12. Install the No.1 transaxle apply pipe clamp to the
transaxle housing with the bolt.
Tighten
Tighten the bolt to 5.4 NSm (48 lb–in).
13. Install the oil reservoir lock plate to the transaxle
housing with the 3 bolts.
Tighten
Tighten the bolts to 5.4 NSm (48 lb–in).

5A2 – 146IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
41. Install the parking lock rod to the manual valve le-
ver.
42. Install a new spacer to the manual valve lever.
43. Install the manual valve lever shaft and manual
valve lever.
44. Using a pin punch and hammer, drive in a new pin.

AISIN AUTOMATIC TRANSAXLE 5A2 – 147
DAEWOO V–121 BL4
45. Turn the spacer and lever shaft to align the small
hole for locating the staking position in the spacer
with the staking position mark on the lever shaft.
46. Using a pin punch, stake the spacer through the
small hole.
47. Check that the spacer does not turn.
48. Install the manual detent spring with the bolt.
Tighten
Tighten the bolts to 9.8 NSm (87 lb–in).
49. Install the parking lock shaft, torsion spring and
parking lock pawl.
Notice : Check that the edge of torsion spring fits into the
groove securely.

5A2 – 148IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
50. Install the parking lock pawl bracket with the 2
bolts.
Tighten
Tighten the bolts to 7.4 NSm (65 lb–in).
51. Using counter drive gear installation adapter
DW240–100 and brake spring compressor bolt/nut
DW240–060–01,install the planetary ring gear.
S Before installing the planetary ring gear, be sure
to replace the planetary ring flange of the plane-
tary ring gear with a new one.
52. Fix the counter drive gear with parking lock pawl.
53. Using planetary ring gear nut removal/installation
socket DW260–041, install a new nut.
Tighten
Tighten the nut to 9.8 NSm (87 lb–in).

5A2 – 150IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
59. Check that the planetary gear turns freely counter-
clockwise and locks clockwise.
60. Install the anti–rattle clip in the place shown in the
illustration (the space between the No.2 one–way
clutch outer race and transaxle case), push the
anti–rattle clip in until you hear the ”click”.
61. Using vernier calipers, measure the free length of
the 2nd brake piston return spring together with
spring seat.
S Standard free length: 15.85 mm (0.6240 in.).
62. Check to see if the sliding surface of the disc, plate
and flange of 2nd brake are worn or burnt. If neces-
sary, replace them.
Notice : If the lining of the disc is peeling off or discolored,
or even if a part of the groove is defaced, replace all discs.
Notice : Before assembling new discs, soak them in ATF
for at least 15 minutes.

5A2 – 162IAISIN AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
114. Connect the manual valve control rod to the
manual valve lever as shown in the illustration.
115. Install the valve body assembly to the trans-
axle case.
Tighten
Tighten the bolts to 11 NSm (97 lb–in).
Notice : When installing the valve body to the transaxle
case, do not let each of accumulator pistons B1,C1,and
C2 incline. When installing the valve body to the transaxle
case, do not hold the solenoids.
116. Connect the transaxle wire connector and har-
ness to the valve body assembly.
117. Connect the 5 connectors.
a. Lock–up control solenoid
b. Pressure control solenoid.
c. No.2 shift solenoid.
d. No.1 shift solenoid.
e. Timing solenoid
118. Install the TFT sensor with clamp.
Notice : Make sure that the transaxle wire does not come
out from the oil pan installation surface.
119. Install a new gasket to the oil strainer.