2004 DAEWOO NUBIRA high idle speed

ENGINE CONTROLS 1F – 501
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0506
IDLE SPEED RPM LOWER THAN DESIRED IDLE SPEED
Circuit Description
The Engine Control Module (ECM) controls the air enter-
ing into the engine with an Idle Air Control (IAC) Valve. To
increase the idle rpm, the ECM commands the pintle in-
side the IAC valve away from the throttle body seat. This
allows more air to bypass through the throttle blade. To de-
crease the rpm the ECM commands the pintle towards the
throttle body seat. This reduces the amount of air bypass-
ing the throttle blade. A scan tool will read the IAC valve
pintle position in counts. The higher the counts, the more
air that is allowed to bypass the throttle blade. This Diag-
nostic Trouble Code (DTC) determines if a low idle condi-
tion exists as defined as 100 rpm below the desired idle
rpm.
Conditions for Setting the DTC
S No intrusive tests are active.
S DTC(s) P0106, P0107, P0108, P0112, P0113,
P0117, P0118, P0122, P0123, P0131, P0132,
P0133, P0135, P0141, P1133, P1134, P0171,
P01167, P1171, P0172, P0201, P0202, P0203,
P0204, P0300, P0336, P0337, P0341, P0342,
P0351, P0352, P0402, P0404, P1404, P0405,
P0406, P0443, and P0502 are not set.
S Engine is running more than 60 seconds.
S Barometric Pressure (BARO) is greater than 72
kPa (10.4 psi).
S Engine Coolant Temperature (ECT) is greater than
60°C (140°F).
S Ignition voltage is between 11 and 16 volts.
S Manifold Absolute Pressure is less than 60 kPa (8.7
psi).
S IAC valve is controlled fully opened.
S All of the above must be met for greater than 5 sec-
onds.Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Inspect the IAC valve electrical connection for proper mat-
ing.
Inspect the wiring harness for damage.
Inspect the throttle stop screw for signs of tampering.
Inspect the throttle linkage for signs of binding or exces-
sive wear.
A slow or unstable idle may be caused by one of the follow-
ing conditions:
S Fuel system too rich or too lean.
S Foreign material in the throttle body bore or in the
air induction system.
S A leaking or restricted intake manifold.
S Excessive engine overloading. Check for seized
pulleys, pumps, or motors on the accessory drive.
S Overweight engine oil.

1F – 504IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0507
IDLE SPEED RPM HIGHER THAN DESIRED IDLE SPEED
Circuit Description
The Engine Control Module (ECM) controls the air enter-
ing into the engine with an Idle Air Control (IAC) Valve. To
increase the idle rpm, the ECM commands the pintle in-
side the IAC valve away from the throttle body seat. This
allows more air to bypass through the throttle blade. To de-
crease the rpm the ECM commands the pintle towards the
throttle body seat. This reduces the amount of air bypass-
ing the throttle blade. A scan tool will read the IAC valve
pintle position in counts. The higher the counts, the more
air that is allowed to bypass the throttle blade. This Diag-
nostic Trouble Code (DTC) determines if a high idle condi-
tion exists as defined as 200 rpm above the desired idle
rpm.
Conditions for Setting the DTC
S No intrusive tests are active.
S DTC(s) P0106, P0107, P0108, P0112, P0113,
P0117, P0118, P0122, P0123, P0131, P0132,
P0133, P0135, P0141, P1133, P1134, P0171,
P1167, P1171, P0172, P0201, P0202, P0203,
P0204, P0300, P0336, P0337, P0341, P0342,
P0351, P0352, P0402, P0404, P1404, P0405,
P0406, P0441, P0443, and P0502 are not set.
S Engine is running more than 60 seconds.
S Barometric Pressure (BARO) is greater than 72
kPa (10.4 psi).
S Engine Coolant Temperature (ECT) is greater than
60°C (140°F).
S Ignition voltage is between 11 and 16 volts.
S The Intake Air Temperature (IAT) is greater than
–20°C (–4°F).
S IAC valve is controlled fully closed.S All of the above must be met for greater than 5 sec-
onds.
S Idle engine speed error is greater than 200 rpm for
10 seconds.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Inspect the IAC valve electrical connection for proper mat-
ing.
Inspect the wiring harness for damage.
Inspect the throttle stop screw for signs of tampering.
Inspect the throttle linkage for signs of binding or exces-
sive wear.
Inspect the positive crankcase ventilation (PCV) valve and
PCV hose.
A slow or unstable idle may be caused by one of the follow-
ing conditions:

ENGINE CONTROLS 1F – 505
DAEWOO V–121 BL4
S Fuel system too rich or too lean.
S Foreign material in the throttle body bore or in the
air induction system.
S A leaking or restricted intake manifold.
S Excessive engine overloading. Check for seized
pulleys, pumps, or motors on the accessory drive.
S Overweight engine oil.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. A normally operating IAC system will be able to be
extended and retracted by a scan tool and change
the engine idle rpm. Valve movement is verified by
an engine rpm change.
3. If the scan tool was able to command the IAC valve
smoothly, a malfunction may still exist internally
within the IAC valve. This can be checked by
checking the IAC valves internal resistance.5. The IAC circuits always have ground or voltage sig-
nals on them in pairs. If the test light illuminates on
more or less than 2 terminals, 1 of the circuits is
shorted to voltage or open.
6. The IAC circuits always have ground or voltage sig-
nals on them in pairs. If the test light illuminates on
more or less than 2 terminals, 1 of the circuits is
shorted to ground or open
8. The IAC circuits are constantly switched between
ground and voltage so the test light should blink on
all circuits when connected to ground.
10. Any circuitry, that is suspected as causing the inter-
mittent complaint, should be thoroughly checked for
backed–out terminals, improper mating, broken
locks, improperly formed or damaged terminals,
poor terminal– to–wiring connections or physical
damage to the wiring harness.
12. A test light that remains ON constantly indicates
that the circuit is shorted to voltage.
14. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
16. If no malfunctions have been found at this point and
no additional DTCs were set, refer to ”Diagnostic
Aids” in this section for additional checks and infor-
mation for additional checks and information.
DTC P0507 – Idle Speed RPM Higher Than Desired Idle Speed
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed? –Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Operate the engine to idle speed.
3. Transmission in park or neutral and the parking
brake set.
4. A/C is Off.
5. Using scan tool, command the Idle Air Control
(IAC) valve up and down between the specified
value.
Does the rpm change smoothly when he command-
ed by the scan tool?900–1200 rpmGo to Step 3Go to Step 5
31. Turn the ignition OFF.
2. Disconnect the IAC valve connector.
3. Measure the resistance between terminal D
and C of the IAC valve.
4. Measure the resistance between terminal B
and A of the IAC valve.
Is the resistance within the specified value?40–80 WGo to Step 4Go to Step 13
41. Measure the resistance between terminal C
and B of the IAC valve.
2. Measure the resistance between terminal D
and A of the IAC valve.
Is the resistance equal to the specified value?–Go to Step 15Go to Step 13

1F – 514IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0562 – System Voltage Too Low (Engine Side)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2S Install a scan tool to the Data Link Connector
(DLC) and clear the Diagnostic Trouble Codes
(DTCs).
S Start the engine and raise the engine speed
over 1400 rpm.
S Load the electrical system by turning on the
headlamps, high blower motor, etc.
Is the ignition voltage less than the specified value10 VGo to Step 3Go to Step 8
3S With the engine still running at 1400 rpm.
S Using a voltmeter measure the battery voltage
at the battery.
Is the battery voltage greater than the specified val-
ue?12 VGo to Step 4Go to
”Diagnostic
Aids”
41. Turn the ignition OFF.
2. Disconnect the Engine Control Module (ECM)
connector at the ECM.
3. Turn the ignition ON.
4. Using a voltmeter, measure the voltage at the
ignition feed circuit, terminal K18.
Is the ignition voltage greater than the specified val-
ue?10 VGo to Step 5Go to Step 6
5Check for a malfunctioning connector at the ECM
harness terminals and repair as needed.
Is the repair complete?–Go to Step 8Go to Step 7
6Repair the poor connection (high resistance) in the
ignition feed circuit.
Is the repair complete?–Go to Step 8–
71. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 8–
81. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 9Go to Step 2
9Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 516IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0563 – System Voltage Too High (Engine Side)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC) and clear the Diagnostic Trouble Codes
(DTCs).
2. Start the engine and raise the engine speed
over 1400 rpm.
3. Load the electrical system by turning on the
headlamps, high blower motor, etc.
Is the ignition voltage less than the specified value16 VGo to Step 3Go to Step 5
31. With the engine still running at 1400 rpm.
2. Using a voltmeter measure the battery voltage
at the battery.
Is the battery voltage less than the specified value?16 VGo to Step 4Go to
”Diagnostic
Aids”
41. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 5–
51. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 6Go to Step 2
6Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 522IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1106
MANIFOLD ABSOLUTE PRESSURE INTERMITTENT HIGH
VOLTAGE
Circuit Description
The Manifold Absolute Pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP signal voltage to the Engine Control Module (ECM)
varies from below 2 volts at idle (high vacuum) to above
4 volts with the key in the ON position, engine not running
or at Wide Open Throttle (WOT) (low vacuum).
A ”speed density” method of determining engine load is
used. This is calculated using inputs from the MAP sensor,
the rpm (58X), and the Intake Air Temperature (IAT) sen-
sor. The MAP sensor is the main sensor used in this cal-
culation, and measuring engine load is its main function.
The MAP sensor is also used to determine manifold pres-
sure changes while the linear Exhaust Gas Recirculation
(EGR) flow test diagnostic is being run (refer to DTC
P0401). This determines the engine vacuum level for
some other diagnostics and determines Barometric Pres-
sure (BARO). The ECM compares the MAP sensor signal
to calculated MAP based on Throttle Position (TP) and
various other engine load factors. If the ECM detects a
MAP signal voltage that is intermittently above the calcu-
lated value, DTC P1106 will set.
Conditions for Setting the DTC
S The MAP is greater than 103 kPa (15 psi).
S No TP sensor fail conditions present.
S Engine running more than 10 seconds
S TP sensor is less than 15 % if rpm is less than
2500.
S TP sensor less than 35% if rpm is greater than
2500.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check for the following conditions:
S Leaking or plugged vacuum supply line to the MAP
sensor.
S Inspect ECM harness connectors for backed–out
terminals, improper mating, broken locks, improper-
ly formed or damaged terminals, and poor terminal–
towire connection.
S Inspect the wiring harness for damage. If the har-
ness appears to be OK, observe the MAP display
on the scan tool while moving connectors and wir-
ing harnesses related to the sensor. A change in
the display will indicate the location of the fault.
Reviewing the Fail Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.

1F – 524IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1107
MANIFOLD ABSOLUTE PRESSURE INTERMITTENT LOW
VOLTAGE
Circuit Description
The Manifold Absolute Pressure (MAP) sensor responds
to changes in intake manifold pressure (vacuum). The
MAP signal voltage to the Engine Control Module (ECM)
varies from below 2 volts at idle (high vacuum) to above
4 volts with the key in the ON position, engine not running
or at Wide Open Throttle (WOT) (low vacuum).
A ”speed density” method of determining engine load is
used. This is calculated using inputs from the MAP sensor,
the rpm (58X), and the Intake Air Temperature (IAT) sen-
sor. The MAP sensor is the main sensor used in this cal-
culation, and measuring engine load is its main function.
The MAP sensor is also used to determine manifold pres-
sure changes while the linear Exhaust Gas Recirculation
(EGR) flow test diagnostic is being run (refer to DTC
P0401). This determines the engine vacuum level for
some other diagnostics and determines Barometric Pres-
sure (BARO). The ECM compares the MAP sensor signal
to calculated MAP based on Throttle Position (TP) and
various other engine load factors. If the ECM detects a
MAP signal voltage that is intermittently below the calcu-
lated value, DTC P1107 will set.
Conditions for Setting the DTC
S The MAP is less than 12 kPa (1.7 psi).
S No TP sensor fail conditions present.
S TP sensor is greater than 0% if rpm is less than
1000.
S TP sensor less than 5% if rpm is greater than 1000.
S System voltage is between 11–11.5 volts.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check for the following conditions:
S Leaking or plugged vacuum supply line to the MAP
sensor.
S Inspect ECM harness connectors for backed–out
terminals, improper mating, broken locks, improper-
ly formed or damaged terminals, and poor terminal–
to–wire connection.
S Inspect the wiring harness for damage. If the har-
ness appears to be OK, observe the MAP display
on the scan tool while moving connectors and wir-
ing harnesses related to the sensor. A change in
the display will indicate the location of the fault.
Reviewing the Fail Records vehicle mileage since the
diagnostic test last failed may help determine how often
the condition that caused the DTC to be set occurs. This
may assist in diagnosing the condition.

1F – 588IENGINE CONTROLS
DAEWOO V–121 BL4
ROUGH, UNSTABLE, OR INCORRECT LDLE, STALLING
Definition : The engine runs unevenly at idle. If the condi-
tion is bad enough, the vehicle may shake. Also, the idle
varies in rpm (called ”hunting”). Either condition may be
severe enough to cause stalling. The engine idles at incor-
rect idle speed.Important : Before diagnosing the symptom, check ser-
vice bulletins for updates.
Step
ActionValue(s)YesNo
1Were the Important Preliminary Checks performed?–Go toStep 2Go to
”Important Pre-
liminary
Checks”
21. Connect the scan tool to the Data Link Con-
nector (DLC).
2. Monitor the Front Heated Oxygen Sensor
(HO2S1) reading at different throttle positions.
Does the HO2S sensor change quickly from rich to
lean at the different throttle positions?–Go toStep 5Go toStep 3
3Check the HO2S1 sensor for contamination from
fuel or improper use of Room Temperature Vulcaniz-
ing (RTV) sealant.
Is the HO2S1 sensor contaminated?–Go toStep 4Go toStep 5
4Replace the contaminated HO2S sensor as needed.
Is the repair complete?–System OK–
51. Check for a sticking throttle shaft or binding
throttle linkage that may cause incorrect
Throttle Position (TP) sensor voltage.
2. Check the TP sensor voltage reading with the
throttle closed.
Is the TP sensor voltage within the value specified?0.4–0.8 vGo toStep 6Go to
”Diagnostic
Aids for DTC
P0123”
61. Check the Engine Coolant Temperature (ECT)
sensor voltage reading using the scan tool.
2. Compare the ECT reading with the ambient
temperature when the engine is cold.
Does the ECT temperature reading differ from the
ambient temperature by more than the value speci-
fied?5°F (3°C)Go toStep 7Go toStep 9
7Check for high resistance in the ECT sensor circuit
or the sensor itself.
Is the problem found?–Go toStep 8Go toStep 9
8Replace the ECT sensor or repair the circuit as
needed.
Is the repair complete?–System OK–
9Check the Manifold Absolute Pressure (MAP) sen-
sor for response and accuracy.
Is the problem found?–Go toStep 10Go toStep 11
10Replace the MAP sensor or repair the MAP sensor
circuit as needed.
Is the repair complete?–System OK–