2004 DAEWOO NUBIRA headlamp

BUMPERS AND FASCIAS 9O – 3
DAEWOO V–121 BL4
Installation Procedure
1. Install the front bumper fascia.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the upper fascia screws.
3. Install the lower fascia clips.
4. Install the fender–to–fascia bolts and the screws.
Tighten
Tighten the fender–to–fascia bolts to 10 NSm (89 lb–
in).
Tighten the fender–to–fascia screws to 2 NSm (18 lb–
in).
5. Install the headlamps and the fog lamps. Refer to
Section 9B, Lighting Systems.
6. Install the front wheel well splash shields. Refer to
Section 9B, Lighting Systems.
7. Connect the negative battery cable.
FRONT BUMPER ENERGY
ABSORBER
Removal Procedure
1. Remove the front bumper fascia. Refer to ”Front
Bumper Fascia” in this section.
2. Remove the energy absorber.

BODY FRONT END 9R – 7
DAEWOO V–121 BL4
Installation Procedure
1. Install the screws and the front wheel well splash
shield.
Tighten
Tighten the front wheel well splash shield screws to
2 NSm (18 lb–in).
2. Install the front mud guard. Refer to Section 9M,
Exterior Trim.
3. Install the front wheel. Refer to Section 2E, Tires
and Wheels.
4. Lower the vehicle.
FENDER
Removal Procedure
1. Remove the front wheel well splash shield. Refer to
”Front Wheel Well Splash Shield” in this section.
2. Reposition the front headlamp.
3. Remove the bolts securing the front fascia to the
fender.
4. Reposition the front fascia.
5. Remove the fender bolts behind the front fascia.
6. Remove the bolts at the base of the fender.
7. Open the front door and remove the bolt at the
base of the A–pillar.

BODY FRONT END 9R – 9
DAEWOO V–121 BL4
6. Install the front fascia to its original position.
7. Install the bolts securing the front fascia to the
fender.
Tighten
Tighten the front fascia–to–fender bolts to 2.5 NSm
(22 lb–in).
8. Install the front headlamp to its original position.
9. Install the front wheel well splash shield. Refer to
”Front Wheel Well Splash Shield” in this section.

4–2 FRONTNUBIRA/LACETTI
1. FRONT PANEL
1–1. GENERAL DESCRIPTION
.
The front panel is joined to the front wheelhouse and
front longitudinal. It forms the base for the headlampsand other parts and maintains the rigidity of the front
section of the body. Pay particular attention to twists
and parallelism and check mounting of related parts
when welding.
.
Fig. 1 Front Welding Assembly