2004 DAEWOO NUBIRA roof

9A – 14IBODY WIRING SYSTEM
DAEWOO V–121 BL4
I/P Fuse Block
FuseRating/SourceCircuit
F110AIGN 1SDM
F210AIGN 1TCM, ECM, Generator, VGIS, VSS
F315AIGN 1Hazard Switch
F410AIGN 1Cluster, DRL Module, Chime Bell, Brake Switch,
SSPS Module, A/C Control Switch
F5–Spare–
F610AIGN 2A/C Comp. Relay, Defog Relay, Power Window
Relay, Head Lamp Relay
F720AIGN 2Blower Relay, A/C Control Switch, FATC
F815AIGN 2Electric Mirror Switch, Folding Mirror, Sun Roof
Module
F925AIGN 1Wiper Motor, Wiper Switch
F10–Spare–
F1110AIGN 1EBCM, Oil Feeding Connector
F1210AIGN 1Immobilizer, Anti Theft Control Unit, Rain Sensor
Unit
F1310AB+TCM
F1415AB+Hazard Switch
F1515AB+Anti Theft Control Unit
F1610AB+DLC
F1710AACCAudio, Clock
F1815AACCExtra Power Jack
F1915AACCCigar Lighter
F2010AIGN 1Reverse Lamp Switch, PNP Switch
F2115AB+Rear Fog Relay
F2215AB+Clock, FATC, A/C Control Switch
F2315AB+Audio
F2410AB+Immobilizer

9F – 10IAUDIO SYSTEMS
DAEWOO V–121 BL4
Installation Procedure
1. Install the glass antenna module with the screws.
2. Connect the electrical connectors.
3. Install the C–piller trim panel. Refer to Section 9G,
Interior Trim.
4. Connect the negative battery cable.
HATCHBACK WINDSHIELD
ANTENNA MODULE
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the A–pillar trim panel. Refer to Section
9G, Interior Trim.
3. Remove the sun visors with vanity mirror. Refer to
Section 9Q, Roof.
4. Remove the formed headliner. Refer to Section 9Q,
Roof.
5. Disconnect the electrical connector.
6. Remove the screws and the windshield antenna
module.
Installation Procedure
1. Install the windshield antenna module with screws.
2. Connect the electrical connector.
3. Install the formed head liner. Refer to Section 9Q,
Roof.
4. Install the sun visors with vanity mirror. Refer to
Section 9Q, Roof.
5. Install the A–Pillar trim panel. Refer to Section 9G,
Interior Trim.
6. Connect the negative battery cable.

SECTION : 9M
EXTERIOR TRIM
TABLE OF CONTENTS
SPECIFICATIONS9M–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9M–1. . . . . . . . . . .
MAINTENANCE AND REPAIR9M–2 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9M–2. . . . . . . . . . . . . . . . . . . . .
B–Pillar Molding 9M–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
Roof Molding 9M–2. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Mud Guards 9M–3. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hatchback Rear Spoiler 9M–3. . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9M–5 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Emblems and Lettering 9M–5. . . . . . . . . . . . . . . . . . . . .
Mud Guards 9M–5. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
B–Pillar Molding Screws1.3–12
Mud Guard Bolts2–18

9M – 2IEXTERIOR TRIM
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
B–PILLAR MOLDING
Removal Procedure
1. Remove the outside channel molding. Refer to Sec-
tion 9P, Doors.
2. Reposition the weatherstrip in order to access the
screws.
3. Remove the screws and the B–pillar molding (front
door B–pillar molding shown, rear door C–pillar
molding similar).
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the screws and the B–pillar molding (front
door B–pillar molding shown, rear door C–pillar
molding similar).
Tighten
Tighten the B–pillar molding screws to 1.3 NSm 12
(lb–in).
2. Install the weatherstrip to its original position.
3. Install the outside channel molding. Refer to Sec-
tion 9P, Doors.
ROOF MOLDING
Removal Procedure
1. Remove the roof molding from the metal clips.

EXTERIOR TRIM 9M – 3
DAEWOO V–121 BL4
Installation Procedure
1. Press the roof molding onto the metal clips.
MUD GUARDS
Removal Procedure
1. Remove the screw and the bolts and the mud
guard.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the mud guard with the bolts and the screw.
Tighten
Tighten the mud guard bolts to 2 NSm (18 lb–in).
J4D39M01
HATCHBACK REAR SPOILER
Removal Procedure
1. Open the tailgate.
2. Remove the Hatchback Door upper Garnish mold-
ing.
3. Remove the rear spoiler from the tailgate.

9N – 8IFRAME AND UNDERBODY
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
GENERAL BODY CONSTRUCTION
This vehicle is constructed with a unitized body which in-
corporates integral front and rear frame side rails.
The front suspension lower control arms are bolted to and
retained by supports, one each on the right and left sides.
The front suspension lower control arm supports are at-
tached to the underbody with three bolts at two locations.
The engine is bolted to the integral front side rails. The
suspension strut towers must be dimensionally correct in
relation to the remainder of the underbody in order to main-
tain specified suspension strut and caster/ camber angles.Since the individual underbody parts contribute directly to
the overall strength of the body, it is essential to observe
proper welding techniques during service repair opera-
tions. The underbody parts should be properly sealed and
rustproofed whenever body repair operations destroy or
damage the original sealing and rustproofing. When rust-
proofing critical underbody parts, use a good–quality type
of air–dry primer, such as a corrosion–resistant chromate
or an equivalent material. Combination–type primer/sur-
facers are not recommended.
ENGINE UNDER COVERS
The engine under covers are molded pieces of plastic that
serve as shields for the underside of the engine. The cov-
ers help protect the engine from small rocks, gravel and
other objects that would otherwise come into contact with
the engine during normal driving conditions.

SECTION : 9P
DOORS
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9P–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specification 9P–2. . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9P–3 . . . . .
Power Door Locks Circuit 9P–3. . . . . . . . . . . . . . . . . . . .
Power Windows Circuit (Front Only) 9P–4. . . . . . . . . .
Power Windows Circuit (Front and Rear) 9P–5. . . . . .
DIAGNOSIS9P–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P–6. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9P–16 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9P–16. . . . . . . . . . . . . . . . . . . .
Outside Channel Molding 9P–16. . . . . . . . . . . . . . . . . . .
Front Door Glass Run 9P–16. . . . . . . . . . . . . . . . . . . . . .
Door Weatherstrip 9P–17. . . . . . . . . . . . . . . . . . . . . . . . .
Rear Door Glass Run 9P–18. . . . . . . . . . . . . . . . . . . . . .
Front Door Secondary Weatherstrip 9P–18. . . . . . . . . .
Rear Door Secondary Weatherstrip 9P–19. . . . . . . . . .
Front Door Opening Weatherstrip 9P–19. . . . . . . . . . . .
Rear Door Opening Weatherstrip 9P–20. . . . . . . . . . . . Door Seal Trim 9P–20. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P–21. . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker Adjustment 9P–22. . . . . . . . . . . . . . .
Front Door Lock 9P–23. . . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P–23. . . . . . . . . . . . . . . . . .
Inside Door Handle 9P–24. . . . . . . . . . . . . . . . . . . . . . . .
Outside Door Handle 9P–24. . . . . . . . . . . . . . . . . . . . . . .
Inside Lock Rod 9P–25. . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Cylinder 9P–25. . . . . . . . . . . . . . . . . . . . . . . .
Power Window Regulator 9P–26. . . . . . . . . . . . . . . . . . .
Door Assembly 9P–26. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hinge 9P–27. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Hold–Open Link 9P–28. . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9P–29 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Door Lock Striker 9P–29. . . . . . . . . . . . . . . . . . . . . . . . . .
Childproof Rear Door Lock 9P–29. . . . . . . . . . . . . . . . . .
Power Door Locks 9P–29. . . . . . . . . . . . . . . . . . . . . . . . .
Power Windows 9P–29. . . . . . . . . . . . . . . . . . . . . . . . . . .

DOORS 9P – 23
DAEWOO V–121 BL4
FRONT DOOR LOCK
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the seal trim. Refer to ”Door Seal Trim” in
this section.
3. Remove the screws and the front door lock.
4. Disconnect the lock rods.
5. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
2. Connect the lock rods.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
3. Install the front door lock with the screws.
Tighten
Tighten the front door lock screws to 8 NSm (71 lb–in).
4. Install the seal trim. Refer to ”Door Seal Trim” in
this section.
5. Connect the negative battery cable.
CHILDPROOF REAR DOOR LOCK
Removal Procedure
1. Disconnect the negative battery cable.
2. Remove the door seal trim. Refer to ”Door Seal
Trim” in this section.
3. Remove the rear sash inside door.
4. Remove the door lock screws.
5. Disconnect the lock rods.
6. Remove the door lock.
7. Disconnect the electrical connector.
Installation Procedure
1. Connect the electrical connector.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
2. Install the rear door lock with the screws.
Tighten
Tighten the rear door lock screws to 8 NSm (71 lb–in).
3. Install the lock rods.
4. Installation the rear sash inside door.
5. Install the door seal trim. Refer to ”Door Seal Trim”
in this section.
6. Connect the negative battery cable.