2004 DAEWOO NUBIRA fuel

9E – 10IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
SPEEDOMETER
Speedometer Inoperative, Other Gauges and Warning Lamps Are
OK
StepActionValue(s)YesNo
11. Connect a scan tool.
2. Check for engine control diagnostic trouble
codes (DTCs).
Is the vehicle speed sensor DTC set?–Go to
Section 1F, En-
gine ControlsGo to Step 2
21. Turn the ignition OFF.
2. Disconnect the engine control module (ECM)
connector.
3. Remove the instrument cluster.
4. Check continuity between ECM terminal K6
(B23 ; HV–240, 51 ; SIRIUS D4) and the in-
strument cluster connector terminal B5.
Does the ohmmeter indicate the specified value?0 WGo to Step 4Go to Step 3
3Repair the open circuit between the instrument clus-
ter connector terminal B5 and the ECM.
Is the repair complete?–System OK–
4Replace the speedometer.
Is the repair complete?–System OK–
FUEL GAUGE
Fuel Gauge Inoperative, Other Gauges and Warning Lamps are OK
StepActionValue(s)YesNo
11. Connect a scan tool.
2. Check for engine control diagnostic trouble
codes (DTCs).
Is the vehicle speed sensor DTC set?–Go to
Section 1F, En-
gine ControlsGo to Step 2
21. Turn the ignition OFF.
2. Disconnect engine control module (ECM) con-
nector.
3. Remove the instrument cluster.
4. Check continuity between ECM terminal K30
(B31 ; HV–240, 40 ; SIRIUS D4) and the in-
strument cluster terminal B3.
Does the ohmmeter indicate the specified value?0 WGo to Step 4Go to Step 3
3Repair the open circuit between the instrument clus-
ter connector terminal B3 and the ECM terminal K30
(B31; HV–240, 40 ; SIRIUS D4).
Is the repair complete?–System OK–
4Replace the fuel gauge.
Is the repair complete?–System OK–

9E – 30IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the floor
console. To use the lighter, push it in completely. When the
lighter is hot, it will release itself from contact with the heat-
ing element. The lighter and the heating element can be
damaged if the lighter is not allowed to release itself fully
from the heating element.
ASHTRAY
The ashtray is located below the audio system. To access
the ashtray, pull it out from the center console. The ashtray
lamp will go on when the parking lamps or the headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel can
be adjusted up and down and from side to side. The side
vents can also be aimed toward the side windows in order
to defog them.
GLOVE BOX
The glove box can be opened by pulling up on the latch
handle. The glove box must be removed in order to gain
access to the passenger’s side airbag module.
DIGTAL CLOCK
The digital clock is located in the instrument panel, above
the audio system. The clock is capable of a 12–hour or a
24–hour display.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering col-
umn and in the instrument cluster trim panel. The instru-
ment cluster contains the instruments that provide the
driver with vehicle performance information. The instru-
ment cluster contains a speedometer, an odometer, a trip
odometer, a temperature gauge, a fuel gauge, and several
indicator lamps. For replacement of the indicator lamp
bulbs contained in the instrument cluster, refer to ”Instru-
ment Cluster Indicator Lamps Specifications” and”Instru-
ment Cluster Indicator Lamps” in this section.
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
The speedometer measures the speed of the vehicle in
km/h (mph in some countries). It consists of an instrument
cluster gauge connected to the vehicle speed sensor
(VSS) on the transaxle output shaft.The odometer measures in kilometers (miles in some
countries) the total distance the vehicle has traveled since
it was manufactured. It consists of an instrument cluster
gauge connected to the VSS on the transaxle output shaft.
The trip odometer measures the distance the vehicle has
traveled since the odometer was last reset. It consists of
an instrument cluster gauge connected to the VSS on the
transaxle output shaft. The trip odometer can be reset to
zero at any time so that the driver can record the distance
traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank.
The fuel gauge indicates the quantity of fuel in the tank
only when the ignition switch is turned to ON or ACC.
When the ignition is turned to LOCK or START, the pointer
may come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument cluster
gauge connected to a temperature sensor that is in con-
tact with the circulating engine coolant.
The temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the
gauge. The engine is overheating if the pointer moves into
the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER INDICATOR
LAMPS
The instrument cluster contains indicator lamps that indi-
cate the functioning of certain systems or the existence of
potential problems with the operation of the vehicle. The
indicator lamps are replaceable. For replacement of the in-
dicator lamps contained in the instrument cluster, refer to
”Instrument Cluster Indicator Lamps Specifications”
and”Instrument Cluster Indicator Lamps” in this section.
CHIME MODULE
The chime module is located above the instrument panel
fuse block and will sound in order to bring attention to one
or more of the following conditions:
S The lamps are on, the door is ajar, and the ignition
switch is not in ACC, ON, or START.
S The seat belt is unbuckled when the ignition switch
is in ON or START.
S The door is open when the ignition switch is in ON
or START.
S The key is left in the ignition switch when the igni-
tion is in LOCK and the door is open.

SECTION : 9S
BODY REAR END
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9S–1 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9S–1. . . . . . . . . . .
MAINTENANCE AND REPAIR9S–2 . . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9S–2. . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door 9S–2. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door Remote Handle and Cable 9S–2. . . .
Rear Deck Lid 9S–4. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Deck Lid Torque Rods 9S–5. . . . . . . . . . . . . . . . .
Luggage Compartment Lock Cylinder 9S–5. . . . . . . .
Luggage Compartment Lock Striker 9S–6. . . . . . . . . .
Luggage Compartment Lock 9S–6. . . . . . . . . . . . . . . . Weatherstrip 9S–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Hatchback Weatherstrip 9S–7. . . . . . . . . . . . . . . . . . . .
Hatchback Door 9S–8. . . . . . . . . . . . . . . . . . . . . . . . . . .
Gas Support Assemblies 9S–8. . . . . . . . . . . . . . . . . . .
Hatchback Door Lock Striker 9S–9. . . . . . . . . . . . . . . .
Hatchback Door Lock 9S–9. . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9S–10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Filler Door 9S–10. . . . . . . . . . . . . . . . . . . . . . . . . . .
Rear Deck Lid (Notchback) 9S–10. . . . . . . . . . . . . . . .
Hatchback Door 9S–10. . . . . . . . . . . . . . . . . . . . . . . . . .
SPECIFICATIONS
FASTENER TIGHTENING SPECIFICATIONS
ApplicationNSmLb–FtLb–In
Fuel Filler Door Screws4–35
Fuel Filler Door Remote Cable Handle Cover Screw3–27
Fuel Filler Door Remote Cable Handle Screws10–89
Lower B–Pillar Seat Belt Anchor Bolt3828–
Luggage Compartment Lock Cylinder Nuts8–71
Luggage Compartment Lock Screws6–53
Luggage Compartment Lock Striker Bolts8–71
Rear Deck Lid Bolts10–89

9S – 2IBODY REAR END
DAEWOO V–121 BL4
MAINTENANCE AND REPAIR
ON–VEHICLE SERVICE
FUEL FILLER DOOR
Removal Procedure
1. Remove the screws and the fuel filler door.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the fuel filler door with the screws.
Tighten
Tighten the fuel filler door screws to 4 NSm (35 lb–in).
FUEL FILLER DOOR REMOTE
HANDLE AND CABLE
Removal Procedure
1. Open the luggage compartment.
2. Remove the luggage compartment wheelhouse trim
panels and the luggage compartment rear trim pan-
el. Refer to Section 9G, Interior Trim.
3. Disconnect the cable from the fuel filler door.

BODY REAR END 9S – 3
DAEWOO V–121 BL4
4. Remove the lower B–pillar seat belt bolt and the
anchor.
5. Remove the screw and the fuel filler door remote
cable handle cover.
6. Remove the screws and the fuel filler door remote
cable handle.
7. Disconnect the cable from the handle.
8. Remove the driver’s side seat and the rear seats.
Refer to Section 9H, Seats.
9. Remove the left side front and rear rocker panels,
the left side kick panel, and the left side lower B–
pillar trim panel. Refer to Section 9G, InteriorTrim.
10. Reposition the floor carpet on the left side of the
vehicle.
11. Remove the cable.
Installation Procedure
1. Feed the cable from the luggage compartment to
the passenger compartment.
2. Install the floor carpet to its original position.
3. Install the left side front and rear rocker panels, the
left side kick panel, and the left side lower B–pillar
trim panel. Refer to Section 9G, Interior Trim.
4. Install the driver’s side seat and the rear seats. Re-
fer to Section 9H, Seats.
5. Connect the cable to the handle.
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
6. Install the fuel filler door remote cable handle with
the screws.
Tighten
Tighten the fuel filler door remote cable handle screws
to 10 NSm (89 lb–in).
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
7. Install the fuel filler door remote cable handle cover
with the screw.
Tighten
Tighten the fuel filler door remote cable handle cover
screw to 3 NSm (27 lb–in).

9S – 4IBODY REAR END
DAEWOO V–121 BL4
8. Install the lower B–pillar seat belt anchor with the
bolt.
Tighten
Tighten the lower B–pillar seat belt anchor bolt to 38
NSm (28 lb–ft).
9. Connect the cable to the fuel filler door.
10. Install the luggage compartment wheelhouse trim
panels and the luggage compartment rear trim pan-
el. Refer to Section 9G, Interior Trim.
11. Close the luggage compartment.
REAR DECK LID
Removal Procedure
1. Disconnect the negative battery cable.
2. Disconnect the electrical connector.
3. Remove the electrical harness from the rear deck
lid hinge arm.
4. Remove the bolts and the rear deck lid.
Installation Procedure
Notice : Dissimilar metals in direct contact with each other
may corrode rapidly. Make sure to use the correct fasten-
ers to prevent premature corrosion.
1. Install the rear deck lid with the bolts.
Tighten
Tighten the rear deck lid bolts to 10 NSm (89 lb–in).
2. Install the electrical harness to the rear deck lid
hinge arm.
3. Connect the electrical connector.
4. Connect the negative battery cable.

9S – 10IBODY REAR END
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
FUEL FILLER DOOR
The fuel filler door attaches to the fuel tank pocket on the
right side of the vehicle. The door is opened by pulling on
the fuel filler door remote handle located on the floor in
front of the driver’s seat.
REAR DECK LID (NOTCHBACK)
The rear deck lid consists of an inner and outer panel thatis hemmed around the perimeter and bonded together
with structural adhesive. The deck lid torque rods assist in
the opening of the rear deck lid and hold it in the open posi-
tion.
HATCHBACK DOOR
The Hatchback door consists of the rear hatch glass within
a steel frame. The steel frame is made of an inner and an
outer panel hemmed around the perimeter, and bonded
together with structural adhesive. The gas support assem-
blies assist in the opening of the hatchback door, and can
hold the door open.

9T2 – 4IIMMOBILIZER ANTI–THEFT SYSTEM
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1626 (MR–140,
HV–240), P1628 (SIRIUS)
ECM IMMOBILIZER ERROR (NO SUCCESSFUL
COMMUNICATION)
Circuit Description
When the ignition is turned ON, the key is tested by the im-
mobilizer anti–theft system. While the key code is being
read by the immobilizer control unit, the engine can start
and run with any key that will turn the lock cylinder. The key
code is read and compared with key codes that have been
stored in the memory of the immobilizer control unit. If a
valid key is detected, the immobilizer control unit sends a
serial data release message to the electronic control mod-
ule (ECM). Included in the release message is an identifi-
cation (ID) code which assures that neither the immobiliz-
er control unit nor the ECM has been substituted to defeatthe system. If the ECM receives an invalid release mes-
sage, the ECM performs the following actions:
S Disables the fuel injector circuit.
P1626, 1628 Will Set When
S The ECM does not receive the signal from the im-
mobilizer control module within 1.260 seconds after
the ignition is turned on.
S The above conditions are maintained until the igni-
tion is switched OFF.
P1626, 1628 Will Clear When
S The ignition switch is turned OFF or the scan tool
TROUBLE CODE CLEAR command is issued.