2004 DAEWOO NUBIRA TPS

1F – 166IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0222 – Main Throttle Idle Actuator (MTIA) Low Voltage
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Connect the scan tool to the DLC.
2. Turn the ignition switch to ON.
3. Press the accelerator pedal while watching
TPS for smooth changes in the voltage.
Does the scan tool show the TPS voltage change
smoothly within the value specified?0.3V–4.8VGo to
”Diagnostic
Aids”Go to Step 3
31. Turn the ignition switch to LOCK.
2. Disconnect the MTIA connector.
3. Measure the voltage between terminal 1 and 5.
Does the voltage measure within the value speci-
fied?4.8–5.0VGo to Step 4Go to Step 5
4Connect a fused jumper between the MTIA connec-
tor terminal 1 and terminal 6.
Does the scan tool show the TPS voltage above val-
ue specified?More than
4.8–5.0VGo to Step 10Go to Step 8
5Measure the voltage between the MTIA connector
1 and ground.
Does the voltage measure within the value speci-
fied?Below 5.0VGo to Step 6Go to Step 7
61. Turn the ignition switch to LOCK.
2. Disconnect the engine control module(ECM).
3. Check for a short to ground in the wire be-
tween the MTIA connector 5 and ECM connec-
tor 62.
Is the problem found?–Go to Step 9Go to Step 11
71. Turn the ignition switch to LOCK.
2. Check for a short to ground in the wire be-
tween the MTIA connector 1 and ECM connec-
tor 61.
Is the problem found?–Go to Step 9Go to Step 11
81. Turn the ignition switch to LOCK.
2. Check for a short to ground in the wire be-
tween the MTIA connector 6 and ECM connec-
tor 55.
Is the problem found?–Go to Step 9Go to Step 11
91. Repair the wire or the connector terminal as
needed.
2. Clear any DTCs from ECM.
3. Perform the Diagnostic System Check.
Is the repair complete?–System OK–
101. Replace the throttle body assembly.
2. Clear any DTCs from ECM.
3. Perform the Diagnostic System Check.
Is the repair complete?–System OK–

1F – 168IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0223
MAIN THROTTLE IDLE ACTUATOR (MTIA) HIGH
VOLTAGE
Circuit Description
The aim of the MTIA (Main Throttle Idle Actuator) is to con-
trol the idle speed with the throttle body itself. The throttle
is motorized for low opening angle (05, 22.55). The char-
acteristics of the air flow are not the same for low and high
opening angles. As a matter of fact, the gradient of the
mass air flow function of TPS is lower for small angles that
permits to be more precise during the idle speed control.
Out of idle speed the throttle is actuated mechanically by
a classical bowdencable.
The throttle position sensor (TPS) provides a voltage sig-
nal that changes in relation to the throttle plate angle. The
signal voltage will vary from about nearly 5.0 V at idle to
about 0.2 V to 0.4 V at wide open throttle. The TPS is one
of the most important inputs used by the ECM for fuel con-
trol and other functions such as idle, wide open throttle,
deceleration enleanment, and acceleration enrichment.
Conditions for Setting the DTC
S MTIA voltage is higher than 4.9V.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Records buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Damaged terminals
S Poor terminals to wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 169
DAEWOO V–121 BL4
DTC P0223 – Main Throttle Idle Actuator (MTIA) High Voltage
StepActionValue(s)YesNo
1Perform an Euro On–Board Diagnostic (EOBD)
System Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Connect the scan tool to the DLC.
2. Turn the ignition switch to ON.
3. Press the accelerator pedal while watching
TPS for smooth changes in the voltage.
Does the scan tool show the TPS voltage change
smoothly within the value specified?0.3V–4.8VGo to
”Diagnostic
Aids”Go to Step 3
31. Turn the ignition switch to LOCK.
2. Disconnect the MTIA connector.
3. Measure the voltage between terminal 1 and 5.
Does the voltage measure within the value speci-
fied?4.8–5.0VGo to Step 4Go to Step 5
4Connect a fused jumper between the MTIA connec-
tor terminal 1 and terminal 6.
Does the scan tool show the TPS voltage above val-
ue specified?More than
4.8–5.0VGo to Step 10Go to Step 8
5Measure the voltage between the MTIA connector
1 and ground.
Does the voltage measure within the value speci-
fied?Below 5.0VGo to Step 6Go to Step 7
61. Turn the ignition switch to LOCK.
2. Disconnect the engine control module(ECM).
3. Check for an open or short to battery voltage in
the wire between the MTIA connector 5 and
ECM connector 62.
Is the problem found?–Go to Step 9Go to Step 11
71. Turn the ignition switch to LOCK.
2. Check for an open or short to battery voltage in
the wire between the MTIA connector 1 and
ECM connector 61.
Is the problem found?–Go to Step 9Go to Step 11
81. Turn the ignition switch to LOCK.
2. Check for an open or short to battery voltage in
the wire between the MTIA connector 6 and
ECM connector 55.
Is the problem found?–Go to Step 9Go to Step 11
91. Repair the wire or the connector terminal as
needed.
2. Clear any DTCs from ECM.
3. Perform the Diagnostic System Check.
Is the repair complete?–System OK–
101. Replace the throttle body assembly.
2. Clear any DTCs from ECM.
3. Perform the Diagnostic System Check.
Is the repair complete?–System OK–

1F – 316IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1511
IDLE CHARGE ACTUATOR CIRCUIT FAULT
Circuit Description
The aim of the MTIA (Main Throttle Idle Actuator) is to con-
trol the idle speed with the throttle body itself. The throttle
is motorized for low opening angle (0°, 19°). The charac-
teristics of the air flow are not the same for low and high
opening angles. As a matter of fact, the gradient of the
mass air flow function of TPS is lower for small angles that
permits to be more precise during the idle speed control.
Out of idle speed the throttle is actuated mechanically by
a classical accelcable.
The DC–motor commands the actuator for idle
Conditions for Setting the DTC
S The engine is running.
S The throttle position is set between 0.25 and 5.65.
S DTCs P0222 and P0223 are not set.
S The reference range of MTIA higher than 59.5% or
less than –70% for longer than 5 seconds.
(1.4L DOHC)
S The reference range of MTIA higher than 35% or
less than –35% at least 5 seconds. (1.6L DOHC)
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal to wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 319
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1512
IDLE CHARGE ACTUATOR MECHANICAL ERROR
Circuit Description
The aim of the MTIA (Main Throttle Idle Actuator) is to con-
trol the idle speed with the throttle body itself. The throttle
is motorized for low opening angle (0°, 19°). The charac-
teristics of the air flow are not the same for low and high
opening angles. As a matter of fact, the gradient of the
mass air flow function of TPS is lower for small angles that
permits to be more precise during the idle speed control.
Out of idle speed the throttle is actuated mechanically by
a classical accelcable.
The DC–motor commands the actuator for idle
Conditions for Setting the DTC
S The engine is running.
S The MTIA set point is between 0.25 and 5.65.
S DTCs P0222 and P0223 are not set.
S The reference range of MTIA higher than 59.5% or
less than –70% for longer than 10 seconds.
(1.4L DOHC)
S The reference range of MTIA higher than 35% or
less than –35% at least 10seconds. (1.6L DOHC)
S Mechanical problems exists.
– problem of accel cable hose
– problem inside MTIA : seizing by friction,
snooted, fouling.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal to wire connection
S Physical damage to the wiring harness

ENGINE CONTROLS 1F – 321
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1513
IDLE CHARGE ACTUATOR FUNCTIONAL ERROR
Circuit Description
The aim of the MTIA (Main Throttle Idle Actuator) is to con-
trol the idle speed with the throttle body itself. The throttle
is motorized for low opening angle (0°, 19°). The charac-
teristics of the air flow are not the same for low and high
opening angles. As a matter of fact, the gradient of the
mass air flow function of TPS is lower for small angles that
permits to be more precise during the idle speed control.
Out of idle speed the throttle is actuated mechanically by
a classical accelcable.
The DC–motor commands the actuator for idle
Conditions for Setting the DTC
S Mechanical problems exists.
– problem of accel cable hose
– problem inside MTIA : seizing by friction,
snooted, fouling.
S Absolute adaptation or relative is not correct after
16 attemps.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions.
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal to wire connection
S Physical damage to the wiring harness

ZF 4 HP 16 AUTOMATIC TRANSAXLE 5A1 – 7
DAEWOO V–121 BL4
RangePark/
Neutr
alRever
seD321
GearNR1st2nd3rd4th1st2nd3rd1st2nd1st
Solenoid Valve
1ONON/
OFFON/
OFFON/
OFFON/
OFFON/
OFFON/
OFFON/
OFFON/
OFFON/
OFFON/
OFFON/
OFF
Solenoid Valve
2ONONONOFFOFFOFFONOFFOFFONOFFON
Line Pressure
Control Sole-
noid Valve 3
(EDS 3)OFFOFFOFFONON/
OFFON/
OFFOFFONON/
OFFOFFONOFF
Line Pressure
Control Sole-
noid Valve 4
(EDS 4)ONOFFONONONOFFONONONONONON
Line Pressure
Control Sole-
noid Valve 5
(EDS 5)OFFOFFONONOFFOFFONONOFFONONON
Line Pressure
Control Sole-
noid Valve 6
(EDS 6)ONOFFONONONOFFONONONONONON
Brake BAAAAAAAA
Brake CH
Brake DH
Clutch EAAAAAA
Brake FHHHHHHH
Lock–up
ClutchA
A = Applied
H = Holding
ON = The solenoid is energized.
OFF = The solenoid is de–energized.
** = Manual Second–Third gear is only available above approximately 100 km/h (62 mph).
*** = Manual First–Second gear is only available above approximately 60 km/h (37 mph).
Note : Manual First–Third gear is also possible at high vehicle speed as a safety feature.
SHIFT SPEED CHART
Up Shift Speed
MODELFirst–Second gear (±3.0
mph (4.8km/h))Second–Third gear (±4.0
mph (6.4km/h))Third–Fourth gear (±5.0
mph (8km/h))
10%
TPS25%
TPS50%
TPS100%
TPS10%
TPS25%
TPS50%
TPS100%
TPS10%
TPS25%
TPS50%
TPS100%
TPS
1.8 DOHC
mph (km/h)9
(15)11
(18)18
(29)32
(52)18
(29)23
(37)34
(55)62
(99)25
(45)34
(55)47
(76)98
(157)

5A1 – 50IZF 4 HP 16 AUTOMATIC TRANSAXLE
DAEWOO V–121 BL4
TCC shudder should only occur during the APPLY and/or
RELEASE of the Lock up clutch.
While TCC Is Applying Or Releasing
If the shudder occurs while TCC is applying, the problem
can be within the transaxle or torque converter.
Something is not allowing the clutch to become fully en-
gaged, not allowing clutch to release, or is trying to release
and apply the clutch at the same time. This could be
caused by leaking turbine shaft seals, a restricted release
orifice, a distorted clutch or housing surface due to long
converter bolts, or defective friction material on the TCC
plate.
Shudder Occurs After TCC Has Applied :
In this case, most of the time there is nothing wrong with
the transaxle! As mentioned above, once the TCC has
been applied, it is very unlikely that will slip. Engine prob-
lems may go unnoticed under light throttle and load, but
become noticeable after TCC apply when going up a hill
or accelerating, due to the mechanical coupling between
engine and transaxle.
Important : Once TCC is applied there is no torque con-
verter assistance. Engine or driveline vibrations could be
unnoticeable before TCC engagement.
Inspect the following components to avoid misdiagnosis of
TCC shudder and possibly disassembling a transaxle and/
or replacing a torque converter unnecessarily :
S Spark plugs – Inspect for cracks, high resistance or
broken insulator.
S Plug wires – Lock in each end, if there is red dust
(ozone) or black substance (carbon) present, then
the wires are bad. Also look for a white discolor-
ation of the wire indicating arcing during hard accel-
eration.
S Distributor cap and rotor – look for broken or un–
crimped parts.
S Coil – look for black on bottom indication arcing
while engine is misfiring.
S Fuel injector – filter may be plugged.
S Vacuum leak – engine won’t get correct amount of
fuel. May run rich or lean depending on where the
leak is.S EGR valve – valve may let it too much unburnable
exhaust gas and cause engine to run lean.
S MAP sensor – like vacuum leak, engine won’t get
correct amount of fuel for proper engine operation.
S Carbon on intake valves – restricts proper flow or
air/fuel mixture into cylinders.
S Flat cam – valves don’t open enough to let proper
fuel/air mixture into cylinders.
S Oxygen sensor – may command engine too rich or
too lean for too long.
S Fuel pressure – may be too low.
S Engine mounts – vibration of mounts can be multi-
plied by TCC engagement.
S Axle joints – checks for vibration.
S TPS – TCC apply and release depends on the TPS
in many engines. If TPS is out of specification, TCC
may remain applied during initial engine starting.
S Cylinder balance – bad piston rings or poorly seal-
ing valves can cause low power in a cylinder.
S Fuel contamination – causes poor engine perfor-
mance.
TCM INITIALIZATION PROCEDURE
When one or more operations such as shown below are
performed, all learned contents which are stored in TCM
memory should be erased after the operations.
S When A/T H/W is replaced in a vehicle,
S When a used TCU is installed in other vehicle,
S When a vehicle condition is unstable (engine RPM
flare, TPS toggling and so on; at this kind of unsta-
ble conditions, mis–adaptation might be done).
1. Connect the Scan 100 with a DLC connector in a
vehicle.
2. Turn ignition switch ON.
3. Turn the power on for the Scan 100.
4. Follow the ”TCM LEARNED INITIALIZE” procedure
on the Scan 100 menu.
Notice : Before pushing ”Yes” Button for TCM initialization
on the Scan 100 screen, make sure that the condition is
as follows:
Condition :
1. Engine idle.
2. Select lever set ”P” range.