2004 DAEWOO NUBIRA fuel

ENGINE CONTROLS 1F – 493
DAEWOO V–121 BL4
DTC P0462 – Fuel Level Low Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Start the engine and operate the vehicle within
Failure Record condition as noted.
Is Diagnostic trouble Codes (DTCs) P0462 set?–Go to Step 3Go to
”Diagnostic
Aids”
31. Turn the ignition OFF.
2. Disconnect the fuel pump connector.
3. Turn the ignition ON.
4. Using a voltmeter, measure the fuel level signal
voltage at the fuel level sensor connector ter-
minal 1.
Is the voltage within the specified value?0.4 – 4.5 VGo to Step 4Go to Step 6
4Check for a proper ground connection at the fuel
tank and repair as needed.
Is the repair complete?–Go to Step 11Go to Step 5
51. Remove the fuel pump from the fuel tank.
2. Reconnect the fuel pump connector.
3. Turn the ignition ON.
4. Monitor the fuel level sensor parameter on the
scan tool while moving the fuel sensor float
from empty position to full position.
5. Repeat procedure 4 several times.
Does the fuel level sensor vale on the scan tool in-
crease and then decrease steadily when the float is
moved?–Go to
”Diagnostic
Aids”Go to Step 8
6Check for an open or short to ground in the fuel level
sensor circuit and repair as needed.
Is the repair necessary?–Go to Step 11Go to Step 9
7Repair the open or short to ground in the fuel level
sensor circuit between the fuel level sensor harness
connector and fuel level sensor.
Is the repair complete?–Go to Step 11–
81. Turn the ignition OFF.
2. Replace the fuel pump assembly.
Is the repair complete?–Go to Step 11–
91. Turn the ignition OFF.
2. Connect the fuel pump connector.
3. Disconnect the engine Control Module (ECM)
connector.
4. Turn the ignition ON.
5. Using a digital voltmeter, measure the voltage
in the signal circuit at terminal K51.
Is the voltage within the specified value?4–5 VGo to Step 10Go to
Section 9E, In-
strumentation/
Driver Informa-
tion
10S Turn the ignition OFF.
S Replace the ECM.
Is the repair complete?–Go to Step 11–

ENGINE CONTROLS 1F – 495
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0463
FUEL LEVEL HIGH VOLTAGE
Circuit Description
The Engine Control Module (ECM) uses the signal from
the fuel level sensor to calculate expected vapor pressure
within the fuel system. Vapor pressure varies as the fuel
level changes. The fuel level signal also used to determine
if the fuel level is too high or too low to be able to detect
Evaporative Emission (EVAP) system faults. This Diag-
nostic Trouble Code (DTC) detects a continuous short to
low or open in either the signal circuit or the fuel level sen-
sor.
Conditions for Setting the DTC
S Fuel level sensor output is greater than 85% of sen-
sor reading scale.
S Ignition ON.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in Failure Records buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.Diagnostic Aids
Inspect harness connector for backed–out terminal, im-
proper mating, broken locks, improperly formed or dam-
aged terminals, and poor terminal–to–wire connection.
Inspect wiring harness for damage.
A stuck fuel level sensor may cause the DTC set.
If the DTC P0462 cannot be duplicate, the information in-
cluded on the Failure record data can be useful in deter-
mine vehicle conditions when the DTC was first set.
Resistance checks for fuel level sensor:
S Empty = 280 ohms or over.
S Half Full = about 90 ohms.
S Full = 38 ohms or less.
Test Description
The number(s) below refer to step(s) on the diagnostic
table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. Determine if fault is present. Review Freeze Frame
data to determine when the DTC set. Always record
this information.

1F – 496IENGINE CONTROLS
DAEWOO V–121 BL4
DTC P0463 – Fuel Level High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Start the engine and operate the vehicle within
Failure Record condition as noted.
Is Diagnostic trouble Codes (DTCs) P0463 set?–Go to Step 3Go to
”Diagnostic
Aids”
31. Turn the ignition OFF.
2. Disconnect the fuel pump connector.
3. Turn the ignition ON.
4. Using a voltmeter, measure the fuel level signal
voltage at the fuel level sensor connector ter-
minal 1.
Is the voltage within the specified value?0.4 – 4.5 VGo to Step 4Go to Step 6
4Check for a proper ground connection at the fuel
tank and repair as needed.
Is the repair necessary?–Go to Step 11Go to Step 5
51. Remove the fuel pump from the fuel tank.
2. Reconnect the fuel pump connector.
3. Turn the ignition ON.
4. Monitor the fuel level sensor parameter on the
scan tool while moving the fuel sensor float
from empty position to full position.
5. Repeat procedure 4 several times.
Does the fuel level sensor vale on the scan tool in-
crease and then decrease steadily when the float is
moved?–Go to
”Diagnostic
Aids”Go to Step 8
6Check for short to voltage in the fuel level sensor cir-
cuit and repair as needed.
Is the repair necessary?–Go to Step 7Go to Step 9
7Repair the short to voltage in the fuel level sensor cir-
cuit between the fuel level sensor harness connector
and fuel level sensor.
Is the repair necessary?–Go to Step 11–
8S Turn the ignition OFF.
S Replace the fuel pump assembly.
Is the repair complete? –Go to Step 11–
91. Turn the ignition OFF.
2. Connect the fuel pump connector.
3. Disconnect the engine Control Module (ECM )
connector.
4. Turn the ignition ON.
5. Using a digital voltmeter, measure the voltage
in the signal circuit at terminal K51.
Is the voltage within the specified value?0.4 – 4.5 VGo to Step 10Go to
Section 9E, In-
strumentation/
Driver Informa-
tion
10S Turn the ignition OFF.
S Replace the ECM.
Is the repair complete?–Go to Step 11–

ENGINE CONTROLS 1F – 501
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0506
IDLE SPEED RPM LOWER THAN DESIRED IDLE SPEED
Circuit Description
The Engine Control Module (ECM) controls the air enter-
ing into the engine with an Idle Air Control (IAC) Valve. To
increase the idle rpm, the ECM commands the pintle in-
side the IAC valve away from the throttle body seat. This
allows more air to bypass through the throttle blade. To de-
crease the rpm the ECM commands the pintle towards the
throttle body seat. This reduces the amount of air bypass-
ing the throttle blade. A scan tool will read the IAC valve
pintle position in counts. The higher the counts, the more
air that is allowed to bypass the throttle blade. This Diag-
nostic Trouble Code (DTC) determines if a low idle condi-
tion exists as defined as 100 rpm below the desired idle
rpm.
Conditions for Setting the DTC
S No intrusive tests are active.
S DTC(s) P0106, P0107, P0108, P0112, P0113,
P0117, P0118, P0122, P0123, P0131, P0132,
P0133, P0135, P0141, P1133, P1134, P0171,
P01167, P1171, P0172, P0201, P0202, P0203,
P0204, P0300, P0336, P0337, P0341, P0342,
P0351, P0352, P0402, P0404, P1404, P0405,
P0406, P0443, and P0502 are not set.
S Engine is running more than 60 seconds.
S Barometric Pressure (BARO) is greater than 72
kPa (10.4 psi).
S Engine Coolant Temperature (ECT) is greater than
60°C (140°F).
S Ignition voltage is between 11 and 16 volts.
S Manifold Absolute Pressure is less than 60 kPa (8.7
psi).
S IAC valve is controlled fully opened.
S All of the above must be met for greater than 5 sec-
onds.Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Inspect the IAC valve electrical connection for proper mat-
ing.
Inspect the wiring harness for damage.
Inspect the throttle stop screw for signs of tampering.
Inspect the throttle linkage for signs of binding or exces-
sive wear.
A slow or unstable idle may be caused by one of the follow-
ing conditions:
S Fuel system too rich or too lean.
S Foreign material in the throttle body bore or in the
air induction system.
S A leaking or restricted intake manifold.
S Excessive engine overloading. Check for seized
pulleys, pumps, or motors on the accessory drive.
S Overweight engine oil.

ENGINE CONTROLS 1F – 505
DAEWOO V–121 BL4
S Fuel system too rich or too lean.
S Foreign material in the throttle body bore or in the
air induction system.
S A leaking or restricted intake manifold.
S Excessive engine overloading. Check for seized
pulleys, pumps, or motors on the accessory drive.
S Overweight engine oil.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. A normally operating IAC system will be able to be
extended and retracted by a scan tool and change
the engine idle rpm. Valve movement is verified by
an engine rpm change.
3. If the scan tool was able to command the IAC valve
smoothly, a malfunction may still exist internally
within the IAC valve. This can be checked by
checking the IAC valves internal resistance.5. The IAC circuits always have ground or voltage sig-
nals on them in pairs. If the test light illuminates on
more or less than 2 terminals, 1 of the circuits is
shorted to voltage or open.
6. The IAC circuits always have ground or voltage sig-
nals on them in pairs. If the test light illuminates on
more or less than 2 terminals, 1 of the circuits is
shorted to ground or open
8. The IAC circuits are constantly switched between
ground and voltage so the test light should blink on
all circuits when connected to ground.
10. Any circuitry, that is suspected as causing the inter-
mittent complaint, should be thoroughly checked for
backed–out terminals, improper mating, broken
locks, improperly formed or damaged terminals,
poor terminal– to–wiring connections or physical
damage to the wiring harness.
12. A test light that remains ON constantly indicates
that the circuit is shorted to voltage.
14. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
16. If no malfunctions have been found at this point and
no additional DTCs were set, refer to ”Diagnostic
Aids” in this section for additional checks and infor-
mation for additional checks and information.
DTC P0507 – Idle Speed RPM Higher Than Desired Idle Speed
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed? –Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Operate the engine to idle speed.
3. Transmission in park or neutral and the parking
brake set.
4. A/C is Off.
5. Using scan tool, command the Idle Air Control
(IAC) valve up and down between the specified
value.
Does the rpm change smoothly when he command-
ed by the scan tool?900–1200 rpmGo to Step 3Go to Step 5
31. Turn the ignition OFF.
2. Disconnect the IAC valve connector.
3. Measure the resistance between terminal D
and C of the IAC valve.
4. Measure the resistance between terminal B
and A of the IAC valve.
Is the resistance within the specified value?40–80 WGo to Step 4Go to Step 13
41. Measure the resistance between terminal C
and B of the IAC valve.
2. Measure the resistance between terminal D
and A of the IAC valve.
Is the resistance equal to the specified value?–Go to Step 15Go to Step 13

ENGINE CONTROLS 1F – 517
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0601
ECM CHECKSUM ERROR (ENGINE SIDE)
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
affect vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL) (Check Engine), and store a Diagnos-
tic Trouble Code (DTC) or DTCs which identify the
problem areas to aid the technician in making repairs. An
Electrically Erasable Programmable Read Only Memory
(EEPROM) is used to house the program information and
the calibrations required for engine, transmission, and
powertrain diagnostics operation. The ECM uses a value
called a checksum for error detection of the software. The
checksum is a value that is equal to all the numbers in the
software added together. The ECM adds all the values in
the software, and if that value does not equal the check-
sum value, a checksum error is indicated.
Conditions for Setting the DTC
S Program ID is not equal to the value in the soft-
ware.
S Ignition switch is turned to ON.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will attempt to record operating condi-
tions at the time the failure is detected. However,
since this is the internal ECM fault, this information
may be or may not be reliable. This information will
be stored in the freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
DTC P0601 – ECM Checksum Error (Engine Side)
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 3–
31. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK

1F – 518IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0602
ECM REPROGRAM ERROR
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
affect vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL) (Check Engine), and store a Diagnos-
tic Trouble Code (DTC) or DTCs which identify the
problem areas to aid the technician in making repairs. An
Electrically Erasable Programmable Read Only Memory
(EEPROM) is used to house the program information and
the calibrations required for engine, transmission, and
powertrain diagnostics operation. The ECM uses a value
called a checksum for error detection of the software. The
checksum is a value that is equal to all the numbers in the
software added together. The ECM changes the check-
sum after reprogramming and adds all the values in the
software, and if that value does not equal the checksum
value, a ECM reprogramming error is indicated.
Conditions for Setting the DTCS Calibration ID is not equal to the value in the soft-
ware level.
S S/W major ID not equal to value in S/W.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.
S The ECM will attempt to record operating condi-
tions at the time the failure is detected. However,
since this is the internal ECM fault, this information
may be or may not be reliable. This information will
be stored in the freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
DTC P0602 – ECM Reprogram Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to ”On–
Board Diagnos-
tic System
Check”
21. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 3
31. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the Conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to Applica-
ble DTC TableSystem OK

ENGINE CONTROLS 1F – 519
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0607
LOWER POWER COUNTER ERROR
Circuit Description
The Engine Control Module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
affect vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL) (Check Engine), and store a Diagnos-
tic Trouble Code (DTC) or DTCs which identify the
problem areas to aid the technician in making repairs. An
Electrically Erasable Programmable Read Only Memory
(EEPROM) is used to house the program information and
the calibrations required for engine, transmission, and
powertrain diagnostics operation. The ECM checks op-
eration of Lower Power Counter Integrated Chip (I/C) and
communication between main CPU and Lower Power
Counter I/C.
Conditions for Setting the DTCS Ignition switch is turned to ON.
S Ignition voltage is greater than 11 volts.
S Engine is running more than 10 seconds.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
DTC P0607 – Lower Power Counter Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Turn the ignition OFF.
2. Replace the Engine Control Module (ECM).
Is the repair complete?–Go to Step 3–
31. Using the scan tool, clear the Diagnostic
Trouble Codes (DTCs).
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC as specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
Applicable DTC
tableSystem OK