1F – 6IENGINE CONTROLS
DAEWOO V–121 BL4
SPECIFICATIONS
ENGINE DATA DISPLAY TABLES
Engine Data Display
Parameter
ScalingValue
Desired Idle SpeedRPMECM idle command (varies with temperature)
Engine RPMRPM± 50 RPM from desired RPM in drive (A/T) ± 50 RPM
from desired RPM in neutral (M/T)
MAPkPa29 – 55 (varies with manifold and barometric pressure)
Throttle Position VoltV0 v
Start–up IAT°Cvaries
Intake Air Temperature°C10 – 90 °C
Coolant Temperature (Start–up)°Cvaries
Engine Coolant Temperature°C85 – 105 °C
IAC Motor Position–1 – 50
O2 Sensor (B1–S1)mV1–1000 mV (varies continuously)
O2 Sensor (B1–S2)mV1–1000 mV (varies continuously)
Fuel System StatusClosed Loop/Open
Loop”Closed Loop” (may enter ”Open Loop” at extended idle)
Rich/Lean (B1–S1)Rich/Leanvaries
Lean to Rich AveragemS10 –211 ms or 0 ms
Rich to Lean AveragemS10 –211 ms or 0 ms
Engine Load Value%0 – 100 % (varies)
Short Term Fuel Trim%–30 – 30%
Long Term Fuel Trim%–30 – 30%
Linear EGR FeedbackVvaries
EGR Duty Cycle%0 %
EGR EWMA Result–< = 0
Spark Advance°varies
MIL OdometerKm0 Km
MIL On TimeMin0 Min
Base Injection PWMmS1.0 – 5.0 ms
Barometric PressurekPavaries with altitude
Ignition VoltageV13.5 – 14.8 V
Air/Fuel RatioRatio14.6 (Closed Loop Enable)
Calculated Air FlowG/Svaries
Total Misfire (Current)–0
Misfire History Cyl. 1–0
Misfire History Cyl. 2–0
Misfire History Cyl. 3–0
Misfire History Cyl. 4–0
Vehicle SpeedKm/H0 Km/H
A/C PressureVvaries
ENGINE CONTROLS 1F – 257
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0501
VEHICLE SPEED NO SIGNAL (M/T ONLY)
Circuit Description
Vehicle speed information is provided to the engine control
module (ECM) by the voltage speed sensor (VSS) is a per-
manent magnet generator that is mounted in the transaxle
and produces a pulsing voltage whenever vehicle speed
is over 3 mph (5km/h). The A/C voltage level and the num-
ber of pulses increase with vehicle speed. The ECM con-
verts the pulsing voltage into mph (km/h) and than sup-
plies the necessary signal to the instrument panel for
speedometer/ odometer operation and to the cruise con-
trol module and multi–function alarm module operation.
The Diagnostic Trouble Code (DTC) will detect if vehicle
speed is reasonable according to engine rpm and load.
Conditions for Setting the DTC
S Vehicle speed is not change at least 25 seconds.
S Engine speed is greater than 2,500rpm.
S MAF is greater than 180mg/tdc.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
S Coolant fan turns on.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm
up cycles without a fault.
S Using the scan tool can clear DTC(s).
S Disconnecting the ECM battery feed for 10 sec-
onds.
Diagnostic Aids
An Intermittent problem may be caused by a poor connec-
tion, rubbed through wire insulation, or wire that is broken
inside the insulation.
VSS signal circuit should be thoroughly checked for the
following conditions
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
1F – 498IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0502
VEHICLE SPEED SENSOR NO SIGNAL (ENGINE SIDE)
Circuit Description
Vehicle speed information is provided to the Engine Con-
trol Module (ECM) by the Vehicle Speed Sensor (VSS).
The VSS is a permanent magnet generator that is
mounted in the transaxle and produces a pulsing voltage
whenever vehicle speed is over 3 mph (5 km/h). The Alter-
nating Current (AC) voltage level and the number of
pulses increases with vehicle speed. The ECM converts
the pulsing voltage into mph (km/h) and then supplies the
necessary signal to the instrument panel for speedometer/
odometer operation and to the cruise control module and
multi–function alarm module operation. This Diagnostic
Trouble Code (DTC) will detect if vehicle speed is reason-
able according to engine rpm and load.
Conditions for Setting the DTC
S Vehicle speed is less than 5 km/h (3.1 mph) for
Power and Decel test.
S Engine is running.
S Engine Coolant Temperature (ECT) is greater than
60 °C (140 °F).
S Ignition voltage is between 11–16 volts.
S Power Test
S The rpm is between 1200 and 4000.S Throttle Position (TP) sensor is between 25%
and 60%.
S MAP is greater than 60 kPa (8.7 psi).
S Deceleration Test
S Generator compensated Manifold Absolute
Pressure (MAP) is less than 30 kPa (4.4 psi)
S Change in rpm per cycle is less than 50 rpm/
cycle.
S Throttle Position (TP) sensor is less than 0.8%.
S The rpm is between 1800 and 6000.
S DTC(s) P0106, P0107, P0108, P0117, P0118,
P0122, P0123, P0201, P0202, P0203, P0204,
P0300, P0351, P0352, P0402, P0404, P1404,
P0405, and P0406 are not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
2E – 10ITIRES AND WHEELS
DAEWOO V–121 BL4
turers of tire chains have a specific chain size for each tire
size to ensure a proper fit when the chain is installed. Be
sure to purchase the correct chains for the tires on which
they are to be used. Use rubber adjusters to take up any
slack or clearance in loose chains.
Use of chains may adversely affect vehicle handling.
When tire chains are installed, follow these precautions:
S Adjust speed to road conditions.
S Avoid sharp turns.
S Avoid locked–wheel braking.
To prevent chain damage to the vehicle, install the chains
on the front tires as tightly as possible. Tighten them again
after driving 0.4 to 0.8 kilometer (0.3 to 0.5 mile). The use
of chains on the rear tires is not recommended because
they may contact the vehicle and possibly damage it. If
chains must be used on the rear tires, be sure there is suffi-
cient clearance between the chains and the body. Do not
exceed 70 km/h (45 mph) or the chain manufacturer’s
speed limit, if lower. Avoid large bumps, potholes, severe
turns and any other maneuvers which could cause the
tires to bounce. Follow any other instructions of the chain
manufacturer which do not disagree with the above in-
structions.
REPLACEMENT TIRES
A tire performance criteria (TPC) specification number is
molded in the sidewall near the tire size of all original
equipment tires. This specification number assures that
the tire meets performance standards for traction, endur-
ance, dimensions, noise, handling and rolling resis–tance.
Usually a specific TPC number is assigned to each tire
size.
CAUTION : Do not mix different types of tires on the
same vehicle such as radial, bias and bias–belted
tires except in emergencies, because vehicle han-
dling may be seriously affected and may result in loss
of control.
Use only replacement tires with the same size, load range,
and construction as the original. The use of any other tire
size or construction type may seriously affect ride, han-
dling, speedometer/odometer calibration, vehicle ground
clearance, and tire clearance to the body and the chassis.
This does not apply to the spare tire furnished with the ve-
hicle.
It is recommended that new tires be installed in pairs on
the same axle.
If it is necessary to replace only one tire, pair it with the tire
having the most tread to equalize the braking action.
Although they may appear different in tread design, tires
built by different manufacturers with identical TPC specifi-
cations may be used on the same vehicle.
ALL SEASON TIRES
Most vehicles are now equipped with steel–belted all sea-
son radial tires as standard equipment. These tires qualify
as snow tires, with a 37 percent higher average rating for
snow traction than the non–all season radial tires pre-
viously used. Other performance areas, such as wet trac-
tion, rolling resistance, tread life, and air retention, have
also been improved. This was done by improvements in
both tread design and tread compounds. These tires are
identified by an ”M + S” molded in the tire sidewall following
the size number. The suffix ”MS” is also molded in the side-
wall after the TPC specification number.
The optional handling tires used on some vehicles are not
all season tires. These will not have the ”MS” marking after
the tire size or the TPC specification number.
PASSENGER METRIC SIZED TIRES
All Daewoo vehicles now use Passenger (P) metric sized
tires. P–metric tires are available in two load ranges: stan-
dard load (35 psi maximum) and extra load (41 psi maxi-
mum). Most passenger vehicle tires are standard load.
Most P–metric tire sizes do not have exact corresponding
alphanumeric tire sizes. For example, a P175/70R13 is
not exactly equal in size and load–carrying capacity to an
FR70–13. For this reason, replacement tires should be of
the same TPC specification number as the originals. If P–
metric tires must be replaced with other sizes, consult a
tire dealer. Tire companies can best recommend the clos-
est match of alphanumeric to P–metric sizes within their
own tire lines.
The metric term for measuring tire inflation pressure is the
kilopascal (kPa). Tire pressure may be printed in both kPa
and psi. One psi equals 6.895 kPa.
See the tire label or refer to ”Tire Size and Pressure Speci-
fications” in this section for tire inflation pressures.
TIRE LABEL
The tire label is permanently located on the rear face of the
driver’s door and should be referred to for tire information.
It lists the maximum vehicle load, the tire size (including
the spare tire), and the cold inflation pressure (including
the spare tire).
SPARE TIRE
The notchback and the wagon come equipped with a full–
sized tire on a steel wheel. The hatchback comes
equipped with a reduced–sized temporary tire on a steel
wheel.
WHEELS
Wheels must be replaced if they are bent, dented, have
excessive lateral or radial runout, leak air through welds,
have elongated bolt holes, or if the wheel bolts won’t stay
tight or are heavily rusted. Wheels with excessive runout
may cause vehicle vibration. Replacement wheels must
be equivalent to the original equipment wheels in load ca-
TIRES AND WHEELS 2E – 11
DAEWOO V–121 BL4
pacity, diameter, rim width, offset, and mounting configu-
ration. A wheel of improper size or type may affect wheel
and bearing life, brake cooling, speedometer/odometer
calibration, vehicle ground clearance, and tire clearance
to the body and the chassis. The wheel offset is 49 ± 1 mm
(1.93 ± 0.04 inches). Steel wheels may be identified by a
two– or three–letter code stamped into the rim near the
valve stem. Alloy wheels should have the code, the part
number, and the manufacturer ID cast into the back side.
INFLATION O TIRES
The pressure recommended for any vehicle line is careful-
ly calculated to give a satisfactory ride, handling, tread life,
and load–carrying capacity.
Tire pressure should be checked monthly or before any
extended trip. Check the tires when they are cold, after the
vehicle has sat for 3 hours or more, or has been driven less
than 1 mile. Set the tire pressure to the specifications on
the tire label located on the rear face of the driver’s door.
Tire inflation pressure is also given under ”Tire Size and
Pressure Specifications” in this section.
Valve caps or extensions should be on the valves to keep
dust and water out.
For sustained driving at speeds up to 140 km/h (85 mph),
inflate the tires to the pressure recommended on the tire.
Sustained driving at speeds faster than 140 km/h (85mph), even if permitted by law, is not advised unless the
vehicle has special high–speed tires available from many
tire dealers. Tire pressures may increase as much as 41
kPa (6 psi) when the tires are hot.
Higher than recommended tire pressure can cause
S Hard ride.
S Tire bruising or damage.
S Rapid tread wear at the center of the tire.
Lower than recommended pressure can cause
S Tire squeal on turns.
S Hard steering.
S Rapid and uneven wear on the edges of the tread.
S Tire rim bruises and rupture.
S Tire cord breakage.
S High tire temperatures.
Unequal tire pressures on same axle can cause
S Uneven braking.
S Steering lead.
S Reduced handling.
S Swerve on acceleration.
S Torque steer.
SECTION : 9E
INSTRUMENTATION/DRIVER INFORMATION
CAUTION : Disconnect the negative battery cable before removing or installing any electrical unit or when a tool
or equipment could easily come in contact with exposed electrical terminals. Disconnecting this cable will help
prevent personal injury and damage to the vehicle. The ignition must also be in LOCK unless otherwise noted.
TABLE OF CONTENTS
SPECIFICATIONS9E–2 . . . . . . . . . . . . . . . . . . . . . . . . . .
Fastener Tightening Specifications 9E–2. . . . . . . . . . .
Instrument Cluster Indicator Lamps
Specifications 9E–2. . . . . . . . . . . . . . . . . . . . . . . . . . .
SCHEMATIC AND ROUTING DIAGRAMS9E–3 . . . . .
Instrument Cluster Circuit (1 of 2) 9E–3. . . . . . . . . . . .
Instrument Cluster Circuit (2 of 2) 9E–4. . . . . . . . . . . .
Cigar Lighter And Extra Power Jack Circuit 9E–5. . . .
DIAGNOSIS9E–6 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E–6. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E–7. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Illumination 9E–9. . . . . . . . . . . . . . . .
Speedometer 9E–10. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Fuel Gauge 9E–10. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E–11. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–12. . . . . . . . .
Chime Module 9E–13. . . . . . . . . . . . . . . . . . . . . . . . . . . .
Chime Module 9E–14. . . . . . . . . . . . . . . . . . . . . . . . . . . .
MAINTENANCE AND REPAIR9E–18 . . . . . . . . . . . . . .
ON–VEHICLE SERVICE 9E–18. . . . . . . . . . . . . . . . . . . .
Center Molding 9E–18. . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Trim Panel 9E–18. . . . . . . . . . . . . .
Garnish Molding 9E–19. . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E–19. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Cigar Lighter 9E–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Glove Box 9E–20. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Notchback Deposit Box 9E–21. . . . . . . . . . . . . . . . . . . .
Notchback Digital Clock 9E–21. . . . . . . . . . . . . . . . . . .
Hatchback Digital Clock 9E–22. . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E–23. . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Dimmer/Headlamp
Leveling Switch 9E–23. . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–24. . . . . . . . .
Instrument Panel 9E–24. . . . . . . . . . . . . . . . . . . . . . . . .
Chime Module 9E–28. . . . . . . . . . . . . . . . . . . . . . . . . . . .
GENERAL DESCRIPTION AND SYSTEM
OPERATION9E–30 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Cigar Lighter 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Ashtray 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Panel Vents 9E–30. . . . . . . . . . . . . . . . . . . .
Glove Box 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Digital Clock 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster 9E–30. . . . . . . . . . . . . . . . . . . . . . . .
Speedometer/Odometer/Trip Odometer 9E–30. . . . . .
Fuel Gauge 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .
Temperature Gauge 9E–30. . . . . . . . . . . . . . . . . . . . . . .
Instrument Cluster Indicator Lamps 9E–30. . . . . . . . .
Chime Module 9E–30. . . . . . . . . . . . . . . . . . . . . . . . . . . .
9E – 30IINSTRUMENTATION/DRIVER INFORMATION
DAEWOO V–121 BL4
GENERAL DESCRIPTION
AND SYSTEM OPERATION
CIGAR LIGHTER
The cigar lighter is located in the front portion of the floor
console. To use the lighter, push it in completely. When the
lighter is hot, it will release itself from contact with the heat-
ing element. The lighter and the heating element can be
damaged if the lighter is not allowed to release itself fully
from the heating element.
ASHTRAY
The ashtray is located below the audio system. To access
the ashtray, pull it out from the center console. The ashtray
lamp will go on when the parking lamps or the headlamps
are turned on.
INSTRUMENT PANEL VENTS
The center and the side vents in the instrument panel can
be adjusted up and down and from side to side. The side
vents can also be aimed toward the side windows in order
to defog them.
GLOVE BOX
The glove box can be opened by pulling up on the latch
handle. The glove box must be removed in order to gain
access to the passenger’s side airbag module.
DIGTAL CLOCK
The digital clock is located in the instrument panel, above
the audio system. The clock is capable of a 12–hour or a
24–hour display.
INSTRUMENT CLUSTER
The instrument cluster is located above the steering col-
umn and in the instrument cluster trim panel. The instru-
ment cluster contains the instruments that provide the
driver with vehicle performance information. The instru-
ment cluster contains a speedometer, an odometer, a trip
odometer, a temperature gauge, a fuel gauge, and several
indicator lamps. For replacement of the indicator lamp
bulbs contained in the instrument cluster, refer to ”Instru-
ment Cluster Indicator Lamps Specifications” and”Instru-
ment Cluster Indicator Lamps” in this section.
SPEEDOMETER/ODOMETER/TRIP
ODOMETER
The speedometer measures the speed of the vehicle in
km/h (mph in some countries). It consists of an instrument
cluster gauge connected to the vehicle speed sensor
(VSS) on the transaxle output shaft.The odometer measures in kilometers (miles in some
countries) the total distance the vehicle has traveled since
it was manufactured. It consists of an instrument cluster
gauge connected to the VSS on the transaxle output shaft.
The trip odometer measures the distance the vehicle has
traveled since the odometer was last reset. It consists of
an instrument cluster gauge connected to the VSS on the
transaxle output shaft. The trip odometer can be reset to
zero at any time so that the driver can record the distance
traveled from any starting point.
FUEL GAUGE
The fuel gauge consists of an instrument cluster gauge
connected to a sending unit in the fuel tank.
The fuel gauge indicates the quantity of fuel in the tank
only when the ignition switch is turned to ON or ACC.
When the ignition is turned to LOCK or START, the pointer
may come to rest at any position.
TEMPERATURE GAUGE
The temperature gauge consists of an instrument cluster
gauge connected to a temperature sensor that is in con-
tact with the circulating engine coolant.
The temperature gauge indicates the temperature of the
coolant. Prolonged driving or idling in very hot weather
may cause the pointer to move beyond the center of the
gauge. The engine is overheating if the pointer moves into
the red zone at the upper limit of the gauge.
INSTRUMENT CLUSTER INDICATOR
LAMPS
The instrument cluster contains indicator lamps that indi-
cate the functioning of certain systems or the existence of
potential problems with the operation of the vehicle. The
indicator lamps are replaceable. For replacement of the in-
dicator lamps contained in the instrument cluster, refer to
”Instrument Cluster Indicator Lamps Specifications”
and”Instrument Cluster Indicator Lamps” in this section.
CHIME MODULE
The chime module is located above the instrument panel
fuse block and will sound in order to bring attention to one
or more of the following conditions:
S The lamps are on, the door is ajar, and the ignition
switch is not in ACC, ON, or START.
S The seat belt is unbuckled when the ignition switch
is in ON or START.
S The door is open when the ignition switch is in ON
or START.
S The key is left in the ignition switch when the igni-
tion is in LOCK and the door is open.