2004 DAEWOO LACETTI spark

ENGINE CONTROLS 1F – 437
DAEWOO V–121 BL4
8. Check the fuel for water, alcohol, etc.
9. A basic engine problem that affects all cylinders is
the only possibility at this point. (Cam timing,
throttle body leak, restricted air flow, etc.)
11. Tests the ignition system voltage output using a
spark tester.
12. Replace any spark plugs that are worn, cracked or
fouled.
13. Checks for voltage at the ignition feed circuit.
18. Whenever the driver circuit is shorted to ground,
the light will be on steady. When the driver circuit is
shorted to voltage or open, the light will be off.19. Since voltage is supplied to the fuel injector on a
single circuit, the malfunction could only be a poor
connection or open in the fuel injector harness. An
open before the harness would result in an ”Engine
Cranks But Will Not Run” complaint.
28. Before replacing the ECM, check terminals for im-
proper mating, broken locks, or physical damage to
the wiring harness. The replacement ECM must be
programmed. Refer to the latest Techline procedure
for ECM reprogramming.
DTC P0303 – Cylinder 3 Misfire
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0203 or P300 set?–Go to applica-
ble DTCGo to Step 3
31. Perform a visual/physical inspection.
2. Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?–Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–

1F – 438IENGINE CONTROLS
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
111. Turn the engine OFF.
2. Disconnect the fuel injector harness connector.
3. Install a spark tester on cylinder #3 spark plug
cable.
4. Crank the engine and check for spark.
Is a spark observed on all four spark plug cables?–Go to Step 12Go to Step 20
12Replace the malfunctioning spark plug.
Is the repair complete?–Go to Step 27Go to Step 13
131. Turn the engine OFF.
2. Disconnect the cylinder #3 fuel injector connec-
tors from the injector.
3. Install an injector test light on the injector har-
ness connector, terminal 1.
4. Crank the engine and note the test light.
Does the injector test light blink?–Go to Step 14Go to Step 15
14Perform the Fuel Injector Balance Test.
Are the fuel injectors OK?–Go to Step 9Go to Step 16
151. Disconnect the injector test light.
2. With a test light connected to ground, probe
the ignition feed terminal 2 of the injector har-
ness connector.
3. Crank the engine.
Does the test light illuminate?–Go to Step 17Go to Step 19
16Replace the malfunctioning fuel injector.
Is the repair complete?–Go to Step 27–
17Check the affected fuel injector driver circuit for an
open, short, or short to voltage.
Is a problem found?–Go to Step 18Go to Step 24
18Repair the open or the shorted fuel injector driver cir-
cuit.
Is the repair complete?–Go to Step 27–
19Repair the open ignition feed circuit between the fuel
injector harness connector and the fuel injector con-
nector.
Is the repair complete?–Go to Step 27–
20Measure the resistance of the spark plug cable.
Is the resistance of the spark plug cable less than the
specified value?30,000 WGo to Step 21Go to Step 25
21Inspect the Engine Control Module (ECM) connec-
tor and connections.
Are the connections OK?–Go to Step 22Go to Step 23
22Check the affected cylinders ignition control circuit
for an open or short and repair as needed.
Is the repair complete?–Go to Step 27Go to Step 26
23Repair the connector or connections.
Is the repair complete?–Go to Step 27–
241. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 27–
25Replace the spark plug cable.
Is the repair complete?–Go to Step 27–

1F – 442IENGINE CONTROLS
DAEWOO V–121 BL4
8. Check the fuel for water, alcohol, etc.
9. A basic engine problem that affects all cylinders is
the only possibility at this point. (Cam timing,
throttle body leak, restricted air flow, etc.)
11. Tests the ignition system voltage output using a
spark tester.
12. Replace any spark plugs that are worn, cracked or
fouled.
13. Checks for voltage at the ignition feed circuit.
18. Whenever the driver circuit is shorted to ground,
the light will be on steady. When the driver circuit is
shorted to voltage or open, the light will be off.19. Since voltage is supplied to the fuel injector on a
single circuit, the malfunction could only be a poor
connection or open in the fuel injector harness. An
open before the harness would result in an ”Engine
Cranks But Will Not Run” complaint.
28. Before replacing the ECM, check terminals for im-
proper mating, broken locks, or physical damage to
the wiring harness. The replacement ECM must be
programmed. Refer to the latest Techline procedure
for ECM reprogramming.
DTC P0304 – Cylinder 4 Misfire
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Turn the ignition ON, with the engine OFF.
3. Request Diagnostic Trouble Codes (DTCs)
Are DTCs P0201 or P300 set?–Go to applica-
ble DTCGo to Step 3
31. Perform a visual/physical inspection.
2. Make any repairs that are necessary.
Is the repair complete?–Go to Step 27Go to Step 4
4Start the engine and allow it to idle.
Are any Misfire Current counters incrementing?–Go to Step 5Go to Step 6
5Are all counters equal (within a percentage of each
other)?–Go to Step 7Go to Step 11
61. Turn the ignition ON, with the engine OFF.
2. Review the Freeze Frame data, and note the
parameters.
3. Operate the vehicle within the Freeze Frame
conditions and conditions for setting this DTC
as noted.
Are any Misfire Current counters incrementing?–Go to Step 5Go to
”Diagnostic
Aids”
71. Turn the engine OFF.
2. Install a fuel pressure gauge to the fuel rail.
3. Observe the fuel pressure with the engine run-
ning.
Is the fuel pressure within the specified value?284–325 kPa
(41–47 psi)Go to Step 8Go to
”Fuel System
Diagnosis”
8Check the fuel for contamination.
Is the fuel OK?Go to Step 9Go to Step 10
9Check for a basic engine problem and repair as nec-
essary.
Is the repair complete?–Go to Step 27–
10Replace the contaminated fuel.
Is the repair complete?–Go to Step 27–

ENGINE CONTROLS 1F – 443
DAEWOO V–121 BL4
StepNo Yes Value(s) Action
111. Turn the engine OFF.
2. Disconnect the fuel injector harness connector.
3. Install a spark tester on cylinder #4 spark plug
cable.
4. Crank the engine and check for spark.
Is a spark observed on all four spark plug cables?–Go to Step 12Go to Step 20
12Replace the malfunctioning spark plug.
Is the repair complete?–Go to Step 27Go to Step 13
131. Turn the engine OFF.
2. Disconnect the cylinder #4 fuel injector connec-
tors from the injector.
3. Install an injector test light on the injector har-
ness connector, terminal 1.
4. Crank the engine and note the test light.
Does the injector test light blink?–Go to Step 14Go to Step 15
14Perform the Fuel Injector Balance Test.
Are the fuel injectors OK?–Go to Step 9Go to Step 16
151. Disconnect the injector test light.
2. With a test light connected to ground, probe
the ignition feed terminal 2 of the injector har-
ness connector.
3. Crank the engine.
Does the test light illuminate?–Go to Step 17Go to Step 19
16Replace the malfunctioning fuel injector.
Is the repair complete?–Go to Step 27 –
17Check the affected fuel injector driver circuit for an
open, short, or short to voltage.
Is a problem found?–Go to Step 18Go to Step 24
18Repair the open or the shorted fuel injector driver cir-
cuit.
Is the repair complete?–Go to Step 27–
19Repair the open ignition feed circuit between the fuel
injector harness connector and the fuel injector con-
nector.
Is the repair complete?–Go to Step 27–
20Measure the resistance of the spark plug cable.
Is the resistance of the spark plug cable less than the
specified value?30,000 WGo to Step 21Go to Step 25
21Inspect the Engine Control Module (ECM) connec-
tor and connections.
Are the connections OK?–Go to Step 22Go to Step 23
22Check the affected cylinders ignition control circuit
for an open or short and repair as needed.
Is the repair complete?–Go to Step 27Go to Step 26
23Repair the connector or connections.
Is the repair complete?–Go to Step 27–
241. Turn the ignition OFF.
2. Replace the ECM.
Is the repair complete?–Go to Step 27–
25Replace the spark plug cable.
Is the repair complete?–Go to Step 27–

ENGINE CONTROLS 1F – 447
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0325
KNOCK SENSOR INTERNAL MALFUNCTION
System Description
The Knock Sensor (KS) system is used to detect engine
detonation, allowing the Engine Control Module (ECM) to
retard the ignition control spark timing based on the KS
signal being received. The KS produces an AC signal so
that under a no–knock condition the signal on the KS cir-
cuit measures about 0.007 volts AC. The KS signal’s am-
plitude and frequency depend upon the amount of knock
being experienced. The ECM contains a nonreplaceable
knock filter module called a Digitally Controlled Signal–to–
Noise Enhancement Filter (DSNEF) module. This filter
module in the ECM determines whether or not knock is oc-
curring by comparing the signal level on the KS circuit with
the voltage level on the noise channel. The noise channel
allows the ECM to reject any false knock signal by knowing
the amount of normal engine mechanical noise present.
Normal engine noise varies depending on engine speed
and load. When the ECM determines that an abnormally
low noise channel voltage level is being experienced,
Diagnostic Trouble Code (DTC) P0325 will set.
Conditions for Setting the DTC
S DSNEF A/D reading is less than 1.0% or greater
than 80% any of the 4 cylinders.
S Vacuum is less than the predetermined value (10 to
50 kPa, based on rpm).
S The rpm is greater than 1600.
S DTC(s) P0106, P0107, P0108 are not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTCS A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions:
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. If the conditions for the test as described above are
met, a DTC P0325 will set and MIL will illuminate.
4. If the engine has an internal knock or audible noise
that causes a knocking type noise on the engine
block, the knock sensor may be responding to the
noise.
6. The replacement ECM must be reprogrammed.
Refer to the latest Techline procedure for ECM re-
programming.
DTC P0325 – Knock Sensor Internal Malfunction
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Clear the Diagnostic Trouble Codes (DTCs).
3. Start the engine.
4. Operate the vehicle within the Conditions for
Setting the DTC as noted.
Is the DTC set again.–Go to Step 3Go to Step 6

ENGINE CONTROLS 1F – 449
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0327
KNOCK SENSOR CIRCUIT FAULT
System Description
The Knock Sensor (KS) system is used to detect engine
detonation, allowing the Engine Control Module (ECM) to
retard the ignition control spark timing based on the KS
signal being received. The KS produces an AC signal so
that under a no–knock condition the signal on the KS cir-
cuit measures about 0.007 volts AC. The KS signal’s am-
plitude and frequency depend upon the amount of knock
being experienced. The ECM monitors the KS signal and
can diagnose the KS and circuitry.
Conditions for Setting the DTC
S Minimum difference between cylinders is greater
than 0.4%.
S Vacuum is less than the predetermined value (10 to
50 kPa, based on rpm).
S The rpm is greater than 1600.
S DTC(s) P0106, P0107, P0108 are not set.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.Diagnostic Aids
Check and correct any abnormal engine noise before us-
ing the diagnostic table.
Any circuitry, that is suspected as causing the complaint,
should be thoroughly checked for the following conditions:
S Backed–out terminals
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection
S Physical damage to the wiring harness
Test Description
Number(s) below refer to the step number(s) on the Diag-
nostic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. If the conditions for the test as described above are
met, a DTC P0327 will set and MIL will illuminate.
3. If the engine has an internal knock or audible noise
that causes a knocking type noise on the engine
block, the KS may be responding to the noise.
5. Checking the internal resistance of the KS or the
wiring to the KS is OK.
6. Any circuitry, that is suspected as causing the com-
plaint, should be thoroughly checked for backed–
out terminals, improper mating, broken locks, im-

1F – 464IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0351
IGNITION CONTROL CIRCUIT A FAULT (CYLINDER 1 & 4)
Circuit Description
The Engine Control Module (ECM) provides a ground for
the electronic spark timing A circuit. When the ECM re-
moves the ground path of the ignition primary coil, the
magnetic field produced by the coil collapses. The collaps-
ing magnetic field produces a voltage in the secondary coil
which fires the spark plug.
The circuit between the ECM and the electronic ignition
system ignition coil is monitored for an open circuit, short
to voltage, and short to ground. When the ECM detects a
problem in the electronic spark timing A circuit, it will set
Diagnostic Trouble Code (DTC) P0351.
Conditions for Setting the DTC
S Monitor fault feedback signal.
S Ignition ON.
S Fault flag increments fail count.
S Must receive more than 200 failures within 255 test
cycles.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S Low speed coolant fan turns on.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for:
S Poor connection – Inspect the ECM harness and
connectors for improper mating, broken locks, im-
properly formed or damaged terminals, and poor
terminal–towire connection.

1F – 466IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0352
IGNITION CONTROL CIRCUIT B FAULT (CYLINDER 2 & 3)
Circuit Description
The Engine Control Module (ECM) provides a ground for
the electronic spark timing A circuit. When the ECM re-
moves the ground path of the ignition primary coil, the
magnetic field produced by the coil collapses. The collaps-
ing magnetic field produces a voltage in the secondary coil
which fires the spark plug.
The circuit between the ECM and the electronic ignition
system ignition coil is monitored for an open circuit, short
to voltage, and short to ground. When the ECM detects a
problem in the electronic spark timing A circuit, it will set
Diagnostic Trouble Code (DTC) P0351.
Conditions for Setting the DTC
S Monitor fault feedback signal.
S Ignition ON.
S Fault flag increments fail count.
S Must receive more than 200 failures within 255 test
cycles.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S Low speed coolant fan turns on.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
An intermittent may be caused by a poor connection,
rubbed–through wire insulation or a wire broken inside the
insulation. Check for:
S Poor connection – Inspect the ECM harness and
connectors for improper mating, broken locks, im-
properly formed or damaged terminals, and poor
terminal–towire connection.