2004 DAEWOO LACETTI five speed

5B – 40IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
14. Remove the third gear and the synchronizer block-
ing ring.
15. Separate the synchronizer blocking ring from the
third gear.
16. Remove the third–gear needle bearing from the
mainshaft.
17. Remove the synchronizer sleeve containing the
keys and the spring.

FIVE–SPEED MANUAL TRANSAXLE 5B – 41
DAEWOO V–121 BL4
18. Remove the snap ring and the washer from the
mainshaft.
19. Remove the third–fourth synchronizer gear contain-
ing the synchronizer spring.
20. Remove the fourth–gear assembly.
21. Separate the synchronizer blocking ring from the
fourth gear.

5B – 42IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
22. Remove the fourth–gear needle bearing, the ring,
and the thrust washer.
23. Remove the mainshaft bearing.
Assembly Procedure
1. Install the mainshaft bearing.
2. Install the ring, the thrust washer, and the fourth–
gear needle bearing.

FIVE–SPEED MANUAL TRANSAXLE 5B – 43
DAEWOO V–121 BL4
3. Attach the synchronizer blocking ring to the fourth
gear.
4. Install the fourth–gear assembly.
5. Install the third–fourth gear synchronizer containing
the synchronizer spring.
6. Install the snap ring and the washer around the
mainshaft.

5B – 44IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
7. Install the synchronizer sleeve containing the keys
and the spring.
8. Install the third–gear needle bearing.
9. Attach the synchronizer blocking ring to the third
gear.
10. Install the third–gear assembly.

FIVE–SPEED MANUAL TRANSAXLE 5B – 45
DAEWOO V–121 BL4
11. Install the thrust washer and the ring.
12. Install the second–gear needle bearing.
13. Install the second gear.
14. Install the first–second gear blocking ring.

5B – 46IFIVE–SPEED MANUAL TRANSAXLE
DAEWOO V–121 BL4
15. Install the first–second synchronizer gear.
16. Install the washer and the snap ring.
17. Install the first–gear needle bearing.
18. Install the keys onto the first–second synchronizer
gear.

FIVE–SPEED MANUAL TRANSAXLE 5B – 47
DAEWOO V–121 BL4
19. Install the synchronizer hub sleeve containing the
synchronizer spring.
20. Install the outer blocking ring.
21. Install the mainshaft wear plate, the flat–type first-
gear needle bearing, and the first gear.
22. Install the snap ring.
23. Press on the mainshaft bearing.