ENGINE CONTROLS 1F – 267
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0533
A/C PRESSURE SENSOR HIGH VOLTAGE
Circuit Description
The Air Conditioning (A/C) system uses an A/C refrigerant
pressure sensor mounted in the high pressure side of the
A/C refrigerant system to monitor A/C refrigerant pres-
sure. The Engine Control Module (ECM) uses this infor-
mation to turn ON the engine coolant fans when the A/C
refrigerant pressure is high and to keep the compressor
disengaged when A/C refrigerant pressure is excessively
high or low.
The Air Conditioning Pressure (ACP) sensor operates like
other 3–wire sensors. The ECM applies a 5.0 volt refer-
ence and a sensor ground to the sensor. Changes in the
A/C refrigerant pressure will cause the ACP sensor input
to the ECM to vary. The ECM monitors the ACP sensor
signal circuit and can determine when the signal is outside
of the possible range of the sensor. When the signal is out
of range for a prolonged period of time, the ECM will not
allow the A/C compressor clutch to engage. This is done
to protect the compressor.
Conditions for Setting the DTC
S A/C pressure is greater than 293 kpa.
S Engine is running.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will not illumi-
nate.S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Failure Records buffers.
S A history DTC is stored.
S The A/C compressor operation will be disabled
while the high voltage indication exists.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Inspect harness connectors for backed–out terminals, im-
proper mating, broken locks, improperly formed or dam-
aged terminals, and poor terminal–to–wire connection at
the ECM.
Inspect the wiring harness for damage. If the harness ap-
pears to be OK, observe the A/C pressure display on the
scan tool while moving the connectors and wiring har-
nesses related to the ACP sensor. A change in the A/C
pressure display will indicate the location of the fault.
If DTC P0533 cannot be duplicated, reviewing the Fail Re-
cords vehicle mileage since the diagnostic test last failed
may help determine how often the condition that caused
the DTC to set occurs. This may assist in diagnosing the
condition.
1F – 274IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0601
ENGINE CONTROL MODULE CHECKSUM ERROR
Circuit Description
The engine control module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
after vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL), and store a Diagnostic Trouble Code
(DTC) or DTCs which identify the problem areas to aid the
technician in making repairs. An electrically erasable pro-
grammable read only memory (EEPROM) is used to
house the program information and the calibrations re-
quired for engine, transaxle, transaxle diagnostics opera-
tion. The ECM uses a value called a checksum for error
detection of the software. The checksum is a value that is
equal to all the numbers in the software added together.
The ECM adds all the values in the software and if that val-
ue does not equal the checksum value, a checksum error
is indicated.Conditions for Setting the DTC
S The ECM detects incorrect checksum.
Action Taken When the DTC Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycle in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
DTC P0601 – Engine Control Module Checksum Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Replace the engine control module(ECM).
Is the replacement complete?–Go to Step 3–
31. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC ad specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
applicable DTC
tableSystem OK
ENGINE CONTROLS 1F – 275
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0604
ENGINE CONTROL MODULE INTERNAL/EXTERNAL RAM
ERROR
Circuit Description
The engine control module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
after vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL), and store a Diagnostic Trouble Code
(DTC) or DTCs which identify the problem areas to aid the
technician in making repairs. An electrically erasable pro-
grammable read only memory (EEPROM) is used to
house the program information and the calibrations re-
quired for engine, transaxle, transaxle diagnostics opera-
tion. The ECM uses a value called a checksum for error
detection of the software. The checksum is a value that is
equal to all the numbers in the software added together.
The ECM adds all the values in the software and if that val-
ue does not equal the checksum value, a checksum error
is indicated.
Conditions for Setting the DTCS The ECM detects an internal or external Random
Acess Memory (RAM) error.
Action Taken When the DTCs Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
DTC P0604 – Engine Control Module Internal/External RAM Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Replace the engine control module(ECM).
Is the replacement complete?–Go to Step 3–
31. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC ad specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
applicable DTC
tableSystem OK
1F – 276IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0605
ENGINE CONTROL MODULE INMVY WRITE ERROR
Circuit Description
The engine control module (ECM) is the control center of
the fuel injection system. It constantly looks at the informa-
tion from various sensors, and controls the systems that
after vehicle performance. The ECM also performs the
diagnostic function of the system. It can recognize opera-
tional problems, alert the driver through the Malfunction In-
dicator Lamp (MIL), and store a Diagnostic Trouble Code
(DTC) or DTCs which identify the problem areas to aid the
technician in making repairs. An electrically erasable pro-
grammable read only memory (EEPROM) is used to
house the program information and the calibrations re-
quired for engine, transaxle, transaxle diagnostics opera-
tion. The ECM uses a value called a checksum for error
detection of the software. The checksum is a value that is
equal to all the numbers in the software added together.
The ECM adds all the values in the software and if that val-
ue does not equal the checksum value, a checksum error
is indicated.Conditions for Setting the DTC
S The ECM detects a INMVY write error.
Action Taken When the DTCs Sets
S The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive trip with a fail.
S The ECM will record operating conditions at the
time the diagnostic fail. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history DTC is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after four consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
DTC P0605 – Engine Control Module INMVY Write Error
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Is the system check complete?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
2Replace the engine control module(ECM).
Is the replacement complete?–Go to Step 3–
31. Using the scan tool, clear the DTCs.
2. Start the engine and idle at normal operating
temperature.
3. Operate the vehicle within the conditions for
setting this DTC ad specified in the supporting
text.
Does the scan tool indicate that this diagnostic has
run and passed?–Go to Step 4Go to Step 2
4Check if any additional DTCs are set.
Are any DTCs displayed that have not been diag-
nosed?–Go to
applicable DTC
tableSystem OK
1F – 324IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1537
A/C COMPRESSOR RELAY HIGH VOLTAGE
Circuit Description
The A/C system uses an A/C refrigerant pressure sensor
mounted in the high pressure side of the A/C refrigerant
system to monitor A/C refrigerant pressure. The engine
control module (ECM) uses this information to turn ON the
engine coolant fans when the A/C refrigerant pressure is
high and to keep the compressor disengaged when A/C
refrigerant pressure is excessively high or low.
The air conditioning pressure (ACP) sensor operates like
other 3–wire sensors. The ECM applies a 5.0 volt refer-
ence and a sensor ground to the sensor. Changes in the
A/C refrigerant pressure will causes the ACP sensor input
to the ECM to vary. The ECM monitors the ACP sensor
signal circuit and can determine when the signal is out of
the possible range of the sensor. When the signal is out of
range for a prolonged period of time, the ECM will not allow
the A/C compressor clutch to engage. This is done to pro-
tect the compressor.
Conditions for Setting the DTC
S The air conditioning compressor relay circuit is a
short to battery condition exists.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Inspect harness connectors for backed–out terminals, im-
proper mating, broken locks, improperly formed or dam-
aged terminals, and poor terminal–to–wire connection at
the ECM.
Inspect the wiring harness for damage. If the harness ap-
pears to be OK, observe the A/C pressure display on the
scan tool while moving the connectors and wiring har-
nesses related to the ACP sensor. A change in the A/C
pressure display will indicate the location of the fault.
1F – 326IENGINE CONTROLS
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P1538
A/C COMPRESSOR RELAY LOW VOLTAGE
Circuit Description
The A/C system uses an A/C refrigerant pressure sensor
mounted in the high pressure side of the A/C refrigerant
system to monitor A/C refrigerant pressure. The engine
control module (ECM) uses this information to turn ON the
engine coolant fans when the A/C refrigerant pressure is
high and to keep the compressor disengaged when A/C
refrigerant pressure is excessively high or low.
The air conditioning pressure (ACP) sensor operates like
other 3–wire sensors. The ECM applies a 5.0 volt refer-
ence and a sensor ground to the sensor. Changes in the
A/C refrigerant pressure will causes the ACP sensor input
to the ECM to vary. The ECM monitors the ACP sensor
signal circuit and can determine when the signal is out of
the possible range of the sensor. When the signal is out of
range for a prolonged period of time, the ECM will not allow
the A/C compressor clutch to engage. This is done to pro-
tect the compressor.
Conditions for Setting the DTC
S The air conditioning compressor relay circuit is a
short to ground an open condition exists.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will not illumi-
nate.
S The ECM will store conditions which were present
when the DTC was set as Failure Records data
only.
S This information will not be stored in the Freeze
Frame data.
Conditions for Clearing the MIL/DTC
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
S Disconnecting the ECM battery feed for more than
10 seconds.
Diagnostic Aids
Inspect harness connectors for backed–out terminals, im-
proper mating, broken locks, improperly formed or dam-
aged terminals, and poor terminal–to–wire connection at
the ECM.
Inspect the wiring harness for damage. If the harness ap-
pears to be OK, observe the A/C pressure display on the
scan tool while moving the connectors and wiring har-
nesses related to the ACP sensor. A change in the A/C
pressure display will indicate the location of the fault.
ENGINE CONTROLS 1F – 353
DAEWOO V–121 BL4
If DTC P0172 is also set, check 5 volt reference circuit for
short to voltage.
Test Description
Numbers below refer to the step numbers on the Diagnos-
tic Table.
1. The On–Board Diagnostic (EOBD) System Check
prompts the technician to complete some basic
checks and store the freeze frame and failure re-
cords data on the scan tool if applicable. This
creates an electronic copy of the data taken when
the malfunction occurred. The information is then
stored on the scan tool for later reference.
2. This step will determine if DTC P0108 is the result
of a hard failure or an intermittent condition.
3. This step simulates conditions for a DTC P0107. If
the ECM recognizes the change, the ECM, the 5
volt reference and the sensor signal circuits are
OK.5. This step also looks for an open in the sensor
ground circuit. If the circuit was open, additional
DTCs will also be set. If no other DTCs are set and
the circuit is found to be open, then the open must
be between the MAP sensor and the electrical con-
nector ground splice.
6. When the sensor signal circuit is shorted to battery
voltage, the TP will be displayed above 0% at all
times and A/C High Side will be displayed high. The
vehicle will also remain in Open Loop.
8. The MAP sensor vacuum source should only sup-
ply vacuum to the MAP sensor. Check the vacuum
port for a restriction caused by casting flash.
9. Disconnect all sensors that use a 5 volt reference
one at a time while monitoring the short on the 5
volt reference circuit. Replace any sensor that may
have caused the short on the 5 volt reference cir-
cuit.
11. The replacement ECM must be programmed to the
latest Techline procedure for the ECM reprogram-
ming.
DTC P0108 – Manifold Absolute Pressure High Voltage
StepActionValue(s)YesNo
1Perform an On–Board Diagnostic (EOBD) System
Check.
Was the check performed?–Go to Step 2Go to
”On–Board
Diagnostic Sys-
tem Check”
21. Install a scan tool to the Data Link Connector
(DLC).
2. Start the engine.
3. Read the Manifold Absolute Pressure (MAP).
Does the scan tool display a MAP of the specified
value or over?85 kPaGo to Step 3Go to Step 4
31. Turn the ignition switch OFF.
2. Disconnect the MAP sensor electrical connec-
tor.
3. Turn the ignition switch ON.
Does the MAP read less than the specified value?28 kPaGo to Step 5Go to Step 6
41. Turn the ignition switch ON with the engine
OFF, review the Freeze Frame data, and note
the parameters.
2. Operate the vehicle within the freeze frame
conditions and Conditions For Setting the DTC
as noted.
Does the scan tool display MAP equal to or greter
than the specified value?85 kPaGo to Step 3Go to
”Diagnostic
Aids”
5Probe the MAP sensor signal ground circuit at termi-
nal 3 with a test light connected to battery +.
Does the test light illuminate?–Go to Step 7Go to Step 11
6Check the MAP sensor signal circuit at terminal M8
of ECM for a short to voltage and repair as needed.
Is a repair necessary?–Go to Step 14Go to Step 12
ENGINE CONTROLS 1F – 385
DAEWOO V–121 BL4
DIAGNOSTIC TROUBLE CODE (DTC) P0135
FRONT HEATED OXYGEN SENSOR (HO2S1) HEATER
CIRCUIT NOT FUNCTIONING
Circuit Description
Heated oxygen sensors (HO2S) are used for fuel control
and post catalyst monitoring. Each HO2S compares the
oxygen content of the surrounding air with the oxygen con-
tent in the exhaust stream. The HO2S must reach operat-
ing temperature to provide an accurate voltage signal. A
heating element inside the HO2S minmizes the time re-
quired for the sensor to reach operating temperature. Volt-
age is provided to the heater by the ignition 1 voltage cir-
cuit through a fuse. With the engine running, ground is
provided to the heater by the HO2S heater low control cir-
cuit, through a low side driver within the engine control
module (ECM). The ECM monitors the current flow
through the heater for diagnosis.
If the ECM detects that the HO2S heater current is above
or blelow a specified range, DTC P0135 seats.
Conditions for Setting the DTC
S DTCs P0106, P0117, P0118, P1017 are not set.
S Engine run time is greater than 200 seconds.
S Filtered O2 heater current is less than 0.025 amps.
Action Taken When the DTC SetsS The Malfunction Indicator Lamp (MIL) will illuminate
after three consecutive ignition cycle with a fail.
S The ECM will record operating conditions at the
time the diagnostic fails. This information will be
stored in the Freeze Frame and Failure Records
buffers.
S A history Diagnostic Trouble Code (DTC) is stored.
Conditions for Clearing the MIL/DTC
S The MIL will turn off after three consecutive ignition
cycles in which the diagnostic runs without a fault.
S A history DTC will clear after 40 consecutive warm–
up cycles without a fault.
S DTC(s) can be cleared by using the scan tool.
Diagnostic Aids
An intermittent may be caused by rubbed through wire in-
sulation or a wire contacting the exhaust.
Check for poor connection or damaged harness – inspect
harness connectors for the following conditions:
S Improper mating
S Broken locks
S Improperly formed
S Damaged terminals
S Poor terminal–to–wire connection