80
BATTERY - FRONT HEADLIGHTS
80 - 1
CHECKING
It is recommended to check the following: -cr acks or breaches of the ba ttery box (c ase)
- battery upper part cleanness
- plugs condition
It is required to strictly check the following:
-lack of plugs sulfate composite
- proceed, is necessary to their cleaning and then greasing with neutral grease;
- correct wiring plugs tightening at the battery plugs. The existence of an imperfect contact
may generate i ncidents at engine starting or a t battery charging, sparks producing risk being
possible to occur, which may cause the battery explosion;
- check the electrolyte level;
- check that a eration holes of the access plugs are not closed.
For the batteries provided with access plugs, which may be dismounted, proceed as follows:
-r emove the plugs;
- check the electrolyte level in each element;
-i f necessary, refill the level, using only distilled water, till maximum 1.5 cm above the
plates;
-check that a eration holes of the access plugs are not closed
ATTENTION !
N ever fill up with electrolyte, but only with distilled wat er.
PRECAUTIONS
It is important to know that: -the battery contains sulfuric acid which is a dangerous substance
- during battery chargi ng, oxygen a nd hydrogen are produc ed, so c heck t hat aera tion
holes of the access plugs are not closed The mixture of these two gases is forming a detonate gas,
which may lead to the explosion risk. 1. DANGER = ACID
The sulfuric acid solution is a very aggressive, toxic and corrosive product. This is a ttacking
the skin, the clothes and may lead to the corrosion of most of the metals. Also, it is very important, that, when you handle a battery , to consider the following precautions:
- protect the eyes by using protective glasses;
- wear anti-acid gloves and clothes.
Battery
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BATTERY - FRONT HEADLIGHTS
80
80 - 2
ATTENTION !
In case of acid splashes on body, abundantly wash with water all affected parts.
If eyes have been touched, urgently call for a doctor.
1. DANGER = EXPLOSION RISK
During battery charging, connected to a charger-rectifier, oxygen and hydrogen emissions are
occurring. These gases emission is stronger when the battery has reached the complete charge
condition and the produced gas quantity is in direct connection with the charging current.
The oxygen and hydrogen are associating in the free spaces, at the plates surface, forming a
detonate mixture, which is very explosive. The littlest spark is sufficient to generate an explosion,
followed by the battery case brooking and a cid splashing in the proximate environment. The
persons, who are a round, are in da nger t o be hurt by t he e xploded case chips or by the acid,
which may come i n contact with the eyes, hands, or face.
ATTENTION !
Strictly observe the following recommendations:
- before connecting or reconnecting a battery, ensure that all consumers are shouted off.
- during battery charging in a room, using a charger-rectifier, turn it off before connecting or
reconnecting the battery to this one;
- do not place metallic objects on t he ba ttery for not producing a short-c ircuit between i ts
pl ugs ;
- never bring closer to a battery, a n open flame, a welding lamp or another fire source.
THE ELECTRIC EQUIPMENT PROTECTION
In case of an intervention on the vehicle, some measures must be taken, for the electric equip-
ment protection against damages or for avoiding a short-circuit that may lead to vehicle firing.
The battery is to be allwith disconnected by first disconnecting the negative plug and then t he
positive one. Connection is to be done by performing the disconnecting operations in the reverse
order.
Before starter acting, check if the battery is correctly connected (the negative plug connected
to the mass), and if the plugs are clean and well tightened. Never disconnect the battery when the
engine is running, in order not to damage the voltage regulator, the alternator or some components
of the vehicle checking electronic systems. The alternator, voltage regulator disconnecting, and
the interventions at their connections, are to be performed only when the engine is stopped (the
alternator is not turning) and the contact is taken off. In case the battery is connected to a charger-rectifier, for charging (without dismounting the
battery off the vehicle), it is obligatory to disconnect the wiring from the battery plugs.
Battery
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80
BATTERY - FRONT HEADLIGHTS
80 - 3
DISMOUNTING
After identification and elimination of the real cause of the battery discharging, proceed as
follows: Remove the plastic protector from the plus plug of the battery.
Dismount the attachment nut of the mass wiring from the minus plug of the battery.
Dismount the attachment nut of the wiring from the plus plug of the battery.
Dismount the battery attachment clamp screw.
Carefully take off the battery.
R EMOU NT I NG
Perform the dismounting operations in the reverse order. After that, reset the radio by intro-
ducing the radio code (if the vehicle is equipped with radio) and adjust the dashboard clock.
Battery
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80
BATTERY - FRONT HEADLIGHTS
80 - 5
DISMOUNTING
Lift the vehicle by means of an elevator.
Disconnect t he fog proj ector connector from t he ve hicle wiring (pul l the two clips of the
connector). Detach carefully from the 3 clips of points ( B), the fog projector support (A) from the bumper,
using a straight screwdriver.
Dismount the two screws TORX 20 (C). Mark the mounting position of the fog projector on
the support.
Extract the fog projector from its support.
REMOU NT I NG
Position the new fog projector in the support ( A)
Mount the two screws TORX 20, observing the mounting position before dismounting .
Position a nd push forward t he fog projector a ssembly in t he bum per unt il all 3 clips ( B)
ensuring the correct positioning of the fog projector assembly, are attached.
Reconnect the fog projector connector
Lower the vehicle from the elevator.
Check the operation of the fog projectors.
REMARK:
In order to dismount – remount t he left fog projector the dismounting/remounting of
the acoustic warning is necessary to be performed.
REMARK:
After remounting the fog projectors, it is obligatory to pe rform their adjustment, by
means of a screwdriver positioned through the bumper slot, ac ting upon t he adjustment
s crew (D).
A
F og projectors
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INSIDE AND REAR LIGHTING
81
81 - 6
Lamps failures diagnostic
FOG LAMP NOT WORKING
Ye s
Ye s
Ye s Ye s
No
No No
No
Replace fuse F06
Replace the STOP contact
Replace fuse F19
Replace under steering
wheel control. Check fuse F06 from cockpit fuse box.
Is it worn?
Check the continuity and resistance against vehicle mass between:
- exit fuse F06 pin2 reverse driving contact c onnector
- pin1 reverse driving contact connector pin 6 right rear lam
connector
- pin 4 right rear l amp connector vehicle m ass
Ar e they good?
Defective wiring. Fix it.
Check fuse F19 from cockpit fuse box. Is
it worn? Check the continuity and
resistance against vehicle mass between:
- battery pin B2 light control lever and signaling,
- pin A3 inlet fuse F19,
- exit fuse F19 pi n 1 left rear lamp connector,
- pin 4 left rear l amp connector vehicle m ass.
Ar e they good?
Defective wiring. Fix it.
REAR DRIVI NG LAMP NOT WO RKING
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INSIDE AND REAR LIGHTING
81
81 - 10
DE SCR IPTION OF THE OPERATION
Dismount the battery (-) terminal;
Dismount the access flap to the cockpit fuse box;
Dismount the attachment screw of the UCE decoder and relays assembly.
Lift from its attachment place and remove UCE decoder and relays assembly.
UCE decoder protection
1 2
Carefully insert UCE decoder-relays assembly in the protector ( 1) so that protector is not
damaged.
Attach the protector to the front wiring by means of an attachment clip (2).
Mount the UCE decoder – relays assembly in t he attachment place.
M ount the attachment screw of the UCE decoder and relays assembly.
M ount the access flap of the cockpit fuse box.
Connect the battery (-) terminal.
AT T E N T I O N !
At any intervention implying dismounting of the UCE decoder-relays assembly, the
protector and t he attachment clip are to be replaced.
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 6
All new decoders, are not coded. After mounting on the vehicle, it is necessary the memorisation
of the key head code by the decoder in order to be operational. If only the decoder is replaced, no
intervention is necessary to the injection computer, which will keep the old anti starting code. When
the vehicle is provided with RF remote control for blocking/unlocking the doors, the performing of
the resynchronisation of the keys with the decoder is imposed, after its mounting. If further to the
di ag nostic of the anti starting system, using the CLIP tester, the replacement of the decoder is
imposed, proceed as follows:
DISMOUNTIN G
- disconnect the (-) terminal of the battery;
- d ismount the ECU decoder-relays assembly;
- ro tate the ECU decoder assembly, in order to have access at its rear connectors;
- d isconnect the front wiring connector from the E.C.U. decoder;
- deta ch ECU decoder from clips of the relays-ECU decoder support.
REMOU NT I NG
- attach in clips the new E.C.U. decoder in the support, connect the front wiring connector to
the ECU decoder, then attach the assembly on the driving post cross member in its place and
mo unt its attachment screw;
- remo unt carefully the access flap of the fuse box;
- reconnect the (-) term inal of the battery.
Proceed then to the insertion of the anti starting code using the contact key, then to its me morising
(va lidation) in the E.C.U. decoder, using the CLIP tester. For this purpose, perform the “E.C.U.
decoder replacement procedure and anti starting code memorising”. Check then the correct operation
of the anti starting system with both keys.
ATTENTION!
Once the decoder has memorised the key codes, this code cannot be erased or replaced
with another one.
If it is necessary the replacement of the kit (E.C.U. decoder and two key heads), then the “ Kit
replacement procedure” must be performed.
Dismounting - remounting E.C.U. decoder
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82
ACCOUSTIC WARNING - ANTI STARTING
82 - 7
If, further to the diagnostic by means of the CLIP tester, it is established the necessity of the
rep lacement of the anti starting bushing, proceed as follows:
- d isconnect the (-) terminal of the battery;
- d ismount the attachment screws of the steering wheel half-casings ;
- detach from clips the steering wheel half-casings;
- remove the steering wheel half-casings;
- d isconnect the anti starting bushing connector from the front wiring;
- remove the bushing;
- mount the new bushing outside the starting contact (anti theft mechanism);
- co nnect the bushing connector to the front wiring;
- a ttach in clips the steering wheel half-casings and mount the attachment screws;
- check the operation of the indicator and the anti starting system when the contact is off, then
with the contact on and then with the engine started.
Anti starting bushing replacement
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