2004 CHRYSLER VOYAGER maintenance

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Page 175 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depressor (holding) tool. This is done to isolate the
master cylinder from the brake hydrauli

Page 178 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Tighten the wheel mounting stud nuts in
proper sequence until all nuts are torqued to half
specification. Then repeat the tightening sequence to
the full specified torque of 135 N´m (100 ft. lbs.

Page 179 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Install the disc brake caliper over the brake
shoes on the brake caliper adapter.
(4) Align the caliper guide pin bolt holes with the
guide pins. Install the caliper guide pin bolts and
tighten th

Page 196 of 2585

CHRYSLER VOYAGER 2004  Service Manual Here is how the height sensing proportioning valve
differs from a standard proportioning valve. As the
height of the rear suspension changes, the height
sensing portion of the proportioning valve chan

Page 197 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Remove the screw fastening the proportioning
valve actuator rod bracket to the rear axle. Raise the
actuator lever to the full-upward position and hold it
there.
(8) With the aid of a helper, appl

Page 201 of 2585

CHRYSLER VOYAGER 2004  Service Manual Before installation, verify the brake rotor face and
the hub adapters are free of any chips, rust, or con-
tamination.
When mounting and using the brake lathe, strict
attention to the brake lathe manu

Page 203 of 2585

CHRYSLER VOYAGER 2004  Service Manual SUPPORT PLATE - DRUM
BRAKE
REMOVAL
(1) Using a brake pedal depressor, move and
secure brake pedal to a position past its first 1 inch
of travel. This will prevent brake fluid from draining
out of mast

Page 204 of 2585

CHRYSLER VOYAGER 2004  Service Manual (13) Adjust drum brake shoes. (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOES - ADJUSTMENTS)
(14) Remove brake pedal depressor tool.
(15) Bleed the brake system as necessary. (Refer to
5 -