2004 CHRYSLER VOYAGER boot

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Page 174 of 2585

CHRYSLER VOYAGER 2004  Service Manual INSTALLATION
INSTALLATION - FRONT DISC BRAKE CALIPER
(DISC/DISC BRAKES)
CAUTION: TRW and Continental Teves brake cali-
pers are not interchangeable. Each caliper is specif-
ically designed for the uni

Page 175 of 2585

CHRYSLER VOYAGER 2004  Service Manual (1) Depress the brake pedal past its first inch of
travel and hold it in this position using a brake pedal
depressor (holding) tool. This is done to isolate the
master cylinder from the brake hydrauli

Page 176 of 2585

CHRYSLER VOYAGER 2004  Service Manual NOTE: Do not use a screw driver or other metal tool
for seal removal. Using such tools can scratch the
bore or leave burrs on the seal groove edges.
(6) Using a soft tool such as a plastic trim stick,

Page 177 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Reinstall the caliper on the vehicle and bleed
the brakes as necessary. Refer to Installation in this
section.
INSTALLATION - REAR DISC BRAKE CALIPER
(1) Completely retract caliper piston back int

Page 178 of 2585

CHRYSLER VOYAGER 2004  Service Manual (7) Tighten the wheel mounting stud nuts in
proper sequence until all nuts are torqued to half
specification. Then repeat the tightening sequence to
the full specified torque of 135 N´m (100 ft. lbs.

Page 179 of 2585

CHRYSLER VOYAGER 2004  Service Manual (3) Install the disc brake caliper over the brake
shoes on the brake caliper adapter.
(4) Align the caliper guide pin bolt holes with the
guide pins. Install the caliper guide pin bolts and
tighten th

Page 204 of 2585

CHRYSLER VOYAGER 2004  Service Manual (13) Adjust drum brake shoes. (Refer to 5 -
BRAKES/HYDRAULIC/MECHANICAL/BRAKE
PADS/SHOES - ADJUSTMENTS)
(14) Remove brake pedal depressor tool.
(15) Bleed the brake system as necessary. (Refer to
5 -

Page 252 of 2585

CHRYSLER VOYAGER 2004  Service Manual DESCRIPTION N´mFt.
Lbs. In.
Lbs.
Proportioning Valve
Mounting Bolts 54 40 Ð
Proportioning Valve Axle
Bracket Mounting Bolt 20 Ð 175
Parking Brake Lever (Pedal)
Mounting Bolts And Nut 28 21 250
Whee