(15) Install gearshift knob to gearshift lever (Fig.
183). Orient shift pattern1¤4-turn clockwise, push
down and rotate1¤4-turn counter-clockwise and
release. Secure boot to knob.
(16) Connect battery negative cable.
GEARSHIFT KNOB
REMOVAL
(1) Separate gearshift boot from base of knob.
(2) Remove gearshift knob by pushing down and
rotating
1¤4-turn clockwise (Fig. 184).
INSTALLATION
(1) Install gearshift knob pattern1¤4-turn clock-
wise, press down, and rotate1¤4-turn counter clock-
wise (Fig. 184).
(2) Secure gearshift boot to base of knob.
GEARSHIFT MECHANISM
REMOVAL
(1) Disconnect battery negative cable.
(2) Remove gearshift knob by pushing down and
rotating
1¤4turn clock-wise (Fig. 185).
Fig. 183 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
2 - GEARSHIFT LEVER
Fig. 184 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
2 - GEARSHIFT LEVER
Fig. 185 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
2 - GEARSHIFT LEVER
RST850 MANUAL TRANSAXLE21-87
GEARSHIFT CABLE - SELECTOR (Continued)
(3) Remove gearshift boot from center console by
disengaging at three (3) retaining clips (Fig. 186).
(4) Apply park brake to allow park brake handle to
clear center console upon removal.
(5) Remove two (2) cupholder bottom plugs (Fig.
187).(6) Remove four (4) center console-to-gearshift
mechanism screws. Remove console assembly (Fig.
188).
(7) Remove center console support bracket (Fig.
189).
Fig. 186 Gearshift Boot Removal/Installation
1 - GEARSHIFT BOOT
2 - CENTER CONSOLE
Fig. 187 Cup Holder Plugs
1 - CUPHOLDER PLUG (2)
Fig. 188 Center Console Removal/Installation (LHD
Shown Ð RHD Typical)
1 - CENTER CONSOLE
2 - SCREW (4)
3 - GEARSHIFT MECHANISM
Fig. 189 Center Console Support Bracket
1 - BRACKET
2 - SCREW
3 - GEARSHIFT MECHANISM
21 - 88 T850 MANUAL TRANSAXLERS
GEARSHIFT MECHANISM (Continued)
(7) Install cupholder plugs (Fig. 202).
(8) Install gearshift boot to console (Fig. 203).
Secure with three (3) retainer clips.(9) Install gearshift knob to gearshift lever (Fig.
204). Orient shift pattern1¤4-turn clockwise, push
down and rotate1¤4-turn counter-clockwise and
release. Secure boot to knob.
(10) Connect battery negative cable.
Fig. 202 Cup Holder Plugs
1 - CUPHOLDER PLUG (2)
Fig. 203 Gearshift Boot Removal/Installation
1 - GEARSHIFT BOOT
2 - CENTER CONSOLE
Fig. 204 Gearshift Knob Removal/Installation
1 - GEARSHIFT KNOB
2 - GEARSHIFT LEVER
21 - 92 T850 MANUAL TRANSAXLERS
GEARSHIFT MECHANISM (Continued)
(9) Remove the heater core tubes and sealing plate
as a unit from beneath the instrument panel.
(10) Use absorbent toweling to clean up any
engine coolant spills from the preceding operation.
REMOVAL - HEATER CORE
WARNING: ON VEHICLES EQUIPPED WITH AIR-
BAGS, DISABLE THE AIRBAG SYSTEM BEFORE
ATTEMPTING ANY STEERING WHEEL, STEERING
COLUMN, OR INSTRUMENT PANEL COMPONENT
DIAGNOSIS OR SERVICE. DISCONNECT AND ISO-
LATE THE BATTERY NEGATIVE (GROUND) CABLE,
THEN WAIT TWO MINUTES FOR THE AIRBAG SYS-
TEM CAPACITOR TO DISCHARGE BEFORE PER-
FORMING FURTHER DIAGNOSIS OR SERVICE. THIS
IS THE ONLY SURE WAY TO DISABLE THE AIRBAG
SYSTEM. FAILURE TO TAKE THE PROPER PRE-
CAUTIONS COULD RESULT IN ACCIDENTAL AIR-
BAG DEPLOYMENT AND POSSIBLE PERSONAL
INJURY.
(1) Remove the silencer boot fasteners located
around the base of the lower steering shaft from the
dash panel so that it may be pushed aside.
(2) Remove the brake lamp switch from its mount-
ing bracket (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/BRAKE LAMP SWITCH -
REMOVAL).
(3) Disconnect the power brake booster input rod
(push rod) from the pin on the brake pedal arm
(Refer to 5 - BRAKES - ABS/HYDRAULIC/ME-CHANICAL/POWER BRAKE BOOSTER -
REMOVAL).
(4) Remove the heater core tubes (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING/
HEATER CORE - REMOVAL).
(5) Remove the two screws that secure the heater
core mounting plate to the distribution housing.
(6) While pulling the accelerator pedal upward
(Fig. 15) and pushing the brake pedal downward
(Fig. 16) far enough for clearance, pull the heater
core out of the distribution housing.
(7) Use absorbent toweling to mop up any engine
coolant spills from the preceding operation. Also, if
the heater core was leaking, use absorbent toweling
and reach into the heater core opening to mop up
any residual engine coolant within the distribution
housing.
Fig. 14 Heater Core Tubes - LHD Shown, RHD
Typical
1 - SEAL
2 - HEATER CORE TUBES
3 - SCREW
4 - HEATER CORE
5 - DISTRIBUTION HOUSING
6 - SEALING PLATE
Fig. 15 Accelerator Pedal - LHD Shown, RHD Typical
1 - HEATER CORE
Fig. 16 Brake Pedal - LHD Shown, RHD Typical
1 - HEATER CORE
2 - BRAKE PEDAL
24 - 84 PLUMBING - FRONTRS
HEATER CORE (Continued)
INSTALLATION
INSTALLATION - HEATER CORE TUBES
(1) Remove the plugs or tape from both heater core
tube fittings and both heater core ports.
(2) Position the heater core tubes and sealing plate
as a unit beneath the instrument panel.
(3) Align the engine compartment ends of both
heater core tubes with the openings in the dash
panel seal and push them simultaneously forward
through the seal far enough to engage the heater
core ends of the tubes with the heater core supply
and return ports.
(4) Position both heater core tubes and the sealing
plate simultaneously to the heater core supply and
return ports.
NOTE: The heater core tubes each have a slot that
must be indexed to a location tab within each of the
heater core ports. Adjust the position of the tubes
as required so that the sealing plate fits flush
against the heater core supply and return ports,
which indicates that the tubes are properly indexed.
(5) Index both heater core tubes to the heater core
ports.
(6) Install the screw that secures the heater core
tube sealing plate to the heater core supply and
return ports. Tighten the screw to 3 N´m (27 in. lbs.).
(7) Install the silencer under the driver side end of
the instrument panel.
(8) Connect the heater hoses to the heater hose
tubes (Refer to 24 - HEATING & AIR CONDITION-
ING/PLUMBING/HEATER INLET HOSE - INSTAL-
LATION) and(Refer to 24 - HEATING & AIR
CONDITIONING/PLUMBING/HEATER RETURN
HOSE - INSTALLATION).
(9) Reconnect the battery negative cable.
(10) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
INSTALLATION - HEATER CORE
(1) While pushing the brake pedal downward and
pulling the accelerator pedal upward far enough for
clearance, slide the heater core into the distribution
housing.
(2) Install the two screws that secure the heater
core mounting plate to the distribution housing.
Tighten the screws to 2 N´m (17 in. lbs.).
(3) Install the heater core tubes (Refer to 24 -
HEATING & AIR CONDITIONING/PLUMBING/
HEATER CORE - INSTALLATION).
(4) Reconnect the power brake booster input rod
(push rod) to the pin on the brake pedal arm (Referto 5 - BRAKES/HYDRAULIC/MECHANICAL/
POWER BRAKE BOOSTER - INSTALLATION).
(5) Reinstall the brake lamp switch into its mount-
ing bracket (Refer to 8 - ELECTRICAL/LAMPS/
LIGHTING - EXTERIOR/BRAKE LAMP SWITCH -
INSTALLATION).
(6) Reinstall the silencer boot around the base of
the lower steering shaft on the dash panel.
(7) Reconnect the battery negative cable.
(8) Refill the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM REFILL).
(9) Operate system for two thermostat cycles to
assure the elimination of any air that may be
trapped within the cooling system.
HEATER INLET HOSE
REMOVAL
WARNING: REFER TO THE APPLICABLE WARN-
INGS AND CAUTIONS FOR THIS SYSTEM BEFORE
PERFORMING THE FOLLOWING OPERATION (Refer
to 24 - HEATING & AIR CONDITIONING/PLUMBING -
WARNING).
NOTE: The heater inlet hose is constructed from
formed steel tubing and rubber hoses. Depending
on application, the ends are secured to the heater
core, engine oil cooler or the engine by spring ten-
sion clamps.
(1) Drain the engine cooling system (Refer to 7 -
COOLING - STANDARD PROCEDURE - COOLING
SYSTEM DRAIN).
(2) Using spring tension clamp pliers, compress
and slide the clamps off of each end of the hose being
removed (Fig. 17), (Fig. 18) or (Fig. 19).
CAUTION:
DO NOT apply excessive pressure on heater tubes
or connections when removing heater hoses.
Excessive pressure may damage or deform the
tubes/heater core, causing an engine coolant leak.
(3) Disconnect each hose end by carefully twisting
the hose back and forth on the tube or nipple, while
gently pulling it away from the end of the tube or
nipple.
NOTE:
Replacement of the heater inlet hoses will be
required if the hose ends are cut for removal.
(4) If necessary, carefully cut the hose end and
peel the hose off of the tube or nipple.
RSPLUMBING - FRONT24-85
HEATER CORE (Continued)
BLEEDING - STANDARD PROCEDURE,
BASE BRAKE......................5-7,5s-7
BLEEDING - STANDARD PROCEDURE,
MASTER CYLINDER...............5-35,5s-34
BLEND DOOR ACTUATOR -
DESCRIPTION..................24-23,24-35
BLEND DOOR ACTUATOR -
INSTALLATION..................24-23,24-36
BLEND DOOR ACTUATOR - OPERATION . . 24-23,
24-35
BLEND DOOR ACTUATOR - REMOVAL....24-23,
24-36
BLOCK - CLEANING, ENGINE.......9-112,9-36
BLOCK - DESCRIPTION, BLOWER
MOTOR RESISTOR...................24-26
BLOCK - DESCRIPTION, ENGINE.....9-112,9-35
BLOCK - DESCRIPTION, NON-ABS
JUNCTION......................5-33,5s-32
BLOCK - DIAGNOSIS AND TESTING,
BLOWER MOTOR RESISTOR............24-26
BLOCK - DIAGNOSIS AND TESTING,
REAR BLOWER MOTOR RESISTOR......24-38
BLOCK - INSPECTION, ENGINE......9-112,9-36
BLOCK - INSTALLATION, BLOWER
MOTOR RESISTOR...................24-27
BLOCK - INSTALLATION, NON-ABS
JUNCTION......................5-33,5s-32
BLOCK - OPERATION, BLOWER MOTOR
RESISTOR..........................24-26
BLOCK - OPERATION, NON-ABS
JUNCTION......................5-33,5s-32
BLOCK - REMOVAL, BLOWER MOTOR
RESISTOR...........................24-26
BLOCK - REMOVAL, NON-ABS JUNCTION . . 5-33,
5s-32
BLOCK HEATER - DESCRIPTION, ENGINE . . . 7-20
BLOCK HEATER - INSTALLATION,
ENGINE.............................7-20
BLOCK HEATER - OPERATION, ENGINE....7-20
BLOCK HEATER - REMOVAL, ENGINE......7-20
BLOCK HEATER TESTING - DIAGNOSIS
AND TESTING, ENGINE.................7-20
BLOCKER LATCH - INSTALLATION, FUEL
FILL DOOR.........................23-53
BLOCKER LATCH - REMOVAL, FUEL FILL
DOOR.............................23-53
BLOCKER LATCH STRIKER -
INSTALLATION, FUEL FILL DOOR........23-53
BLOCKER LATCH STRIKER - REMOVAL,
FUEL FILL DOOR.....................23-53
BLOCKER LOCKOUT LINK -
INSTALLATION, FUEL FILL DOOR........23-54
BLOCKER LOCKOUT LINK - REMOVAL,
FUEL FILL DOOR.....................23-53
BLOWER MOTOR - DESCRIPTION . . 24-46,24-57
BLOWER MOTOR - DESCRIPTION,
POWER MODULE....................24-31
BLOWER MOTOR - DESCRIPTION,
POWER MODULE - REAR..............24-41
BLOWER MOTOR - DIAGNOSIS AND
TESTING...........................24-47
BLOWER MOTOR - DIAGNOSIS AND
TESTING, REAR......................24-58
BLOWER MOTOR - INSTALLATION . . 24-49,24-58
BLOWER MOTOR - INSTALLATION,
POWER MODULE....................24-32
BLOWER MOTOR - INSTALLATION,
POWER MODULE - REAR..............24-42
BLOWER MOTOR - OPERATION....24-46,24-57
BLOWER MOTOR - OPERATION, POWER
MODULE...........................24-31
BLOWER MOTOR - OPERATION, POWER
MODULE - REAR.....................24-41
BLOWER MOTOR - REMOVAL......24-47,24-58
BLOWER MOTOR - REMOVAL, POWER
MODULE...........................24-31
BLOWER MOTOR - REMOVAL, POWER
MODULE - REAR.....................24-41
BLOWER MOTOR RELAY - DESCRIPTION
. 24-24,
24-37
BLOWER MOTOR RELAY -
INSTALLATION
..................24-25,24-38
BLOWER MOTOR RELAY - OPERATION
. . . 24-24,
24-37
BLOWER MOTOR RELAY - REMOVAL
....24-25,
24-38
BLOWER MOTOR RESISTOR -
DESCRIPTION
.......................24-38BLOWER MOTOR RESISTOR -
INSTALLATION.......................24-39
BLOWER MOTOR RESISTOR -
OPERATION.........................24-38
BLOWER MOTOR RESISTOR - REMOVAL . . 24-39
BLOWER MOTOR RESISTOR BLOCK -
DESCRIPTION.......................24-26
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING.............24-26
BLOWER MOTOR RESISTOR BLOCK -
DIAGNOSIS AND TESTING, REAR........24-38
BLOWER MOTOR RESISTOR BLOCK -
INSTALLATION.......................24-27
BLOWER MOTOR RESISTOR BLOCK -
OPERATION.........................24-26
BLOWER MOTOR RESISTOR BLOCK -
REMOVAL..........................24-26
BODY - ASSEMBLY, VALVE.....21-257,21s-159,
21s-212
BODY - DESCRIPTION, THROTTLE.......14-35
BODY - DESCRIPTION, VALVE . . . 21-250,21s-152
BODY - DISASSEMBLY, VALVE . . 21-252,21s-155,
21s-208
BODY - INSTALLATION, THROTTLE.......14-35
BODY - INSTALLATION, VALVE . . 21-262,21s-164,
21s-217
BODY - OPERATION, THROTTLE.........14-35
BODY - OPERATION, VALVE....21-250,21s-152
BODY - REMOVAL, THROTTLE..........14-35
BODY - REMOVAL, VALVE.....21-251,21s-153,
21s-206
BODY AND CABLE - DESCRIPTION,
ANTENNA...........................8A-4
BODY AND CABLE - DIAGNOSIS AND
TESTING, ANTENNA...................8A-4
BODY AND CABLE - INSTALLATION,
ANTENNA...........................8A-6
BODY AND CABLE - OPERATION,
ANTENNA...........................8A-4
BODY AND CABLE - REMOVAL,
ANTENNA...........................8A-5
BODY CODE PLATE - DESCRIPTION.....Intro.-1
BODY CONTROL MODULE -
DESCRIPTION........................8s-1
BODY CONTROL MODULE -
DESCRIPTION........................8E-3
BODY CONTROL MODULE -
INSTALLATION........................8s-3
BODY CONTROL MODULE -
INSTALLATION........................8E-5
BODY CONTROL MODULE - OPERATION . . . 8s-1
BODY CONTROL MODULE - OPERATION . . . 8E-3
BODY CONTROL MODULE - REMOVAL.....8s-3
BODY CONTROL MODULE - REMOVAL.....8E-4
BODY LUBRICATION, SPECIFICATIONS....23-12
BODY OPENING DIMENSIONS -
SPECIFICATIONS....................23-127
BODY PANEL REPAIR - STANDARD
PROCEDURE, PLASTIC.................23-3
BODY SEALING LOCATIONS -
SPECIFICATIONS....................23-130
BODY SIDE MOLDINGS - INSTALLATION . . 23-46
BODY SIDE MOLDINGS - REMOVAL......23-45
BODY, SPECIAL TOOLS................23-13
BOLSTER - INSTALLATION, QUARTER
TRIM..............................23-79
BOLSTER - REMOVAL, QUARTER TRIM . . . 23-79
BOOSTER - DESCRIPTION, POWER
BRAKE.........................5-40,5s-43
BOOSTER - DIAGNOSIS AND TESTING,
POWER BRAKE..................5-41,5s-44
BOOSTER - OPERATION, POWER BRAKE . . 5-41,
5s-44
BOOT - INNER - INSTALLATION, CV........3-6
BOOT - INNER - REMOVAL, CV...........3-6
BOOT - INNER/OUTER - INSTALLATION,
CV .................................3-17
BOOT - INNER/OUTER - REMOVAL, CV....3-15
BOOT - INSTALLATION, GEARSHIFT......21-73
BOOT - OUTER - INSTALLATION, CV......3-10
BOOT - OUTER - REMOVAL, CV..........3-10
BOOT - REMOVAL, GEARSHIFT
..........21-72
BORE FITTING - STANDARD
PROCEDURE, PISTON TO CYLINDER
......9-42
BORE HONING - STANDARD
PROCEDURE, CYLINDER
...........9-112,9-35
BOX - INSTALLATION, GLOVE
...........23-64
BOX - REMOVAL, GLOVE
..............23-64BOX LAMP SWITCH - INSTALLATION,
GLOVE.............................8L-22
BOX LAMP SWITCH - REMOVAL, GLOVE . . 8L-22
BOX LATCH - INSTALLATION, GLOVE.....23-64
BOX LATCH - REMOVAL, GLOVE.........23-64
BOX LATCH STRIKER - INSTALLATION,
GLOVE.............................23-64
BOX LATCH STRIKER - REMOVAL,
GLOVE.............................23-64
B-PILLAR - INSTALLATION, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR - REMOVAL, A-PILLAR-
HEADER, OR........................23-17
B-PILLAR LOWER TRIM - INSTALLATION . . 23-75
B-PILLAR LOWER TRIM - REMOVAL.....23-74
B-PILLAR SWITCH - DESCRIPTION, LEFT . 8N-32
B-PILLAR SWITCH - DESCRIPTION,
RIGHT.............................8N-32
B-PILLAR SWITCH - INSTALLATION,
LEFT..............................8N-32
B-PILLAR SWITCH - INSTALLATION,
RIGHT.............................8N-32
B-PILLAR SWITCH - OPERATION, LEFT . . . 8N-32
B-PILLAR SWITCH - OPERATION, RIGHT . . 8N-32
B-PILLAR SWITCH - REMOVAL, LEFT....8N-32
B-PILLAR SWITCH - REMOVAL, RIGHT . . . 8N-32
B-PILLAR UPPER TRIM - INSTALLATION . . 23-75
B-PILLAR UPPER TRIM - REMOVAL......23-75
BRACKET - 2.4L ENGINE -
INSTALLATION, A/C COMPRESSOR
MOUNTING.........................24-76
BRACKET - 2.4L ENGINE - REMOVAL,
A/C COMPRESSOR MOUNTING..........24-75
BRACKET - DESCRIPTION, TRANSVERSE . . 8N-18
BRACKET - INSTALLATION, TRANSVERSE . 8N-18
BRACKET - OPERATION, TRANSVERSE . . . 8N-18
BRACKET - REMOVAL, TRANSVERSE.....8N-18
BRACKET ASSEMBLY - INSTALLATION,
FLOOR CONSOLE TRAY................23-83
BRACKET ASSEMBLY - REMOVAL,
FLOOR CONSOLE TRAY................23-83
BRAKE - DESCRIPTION, CONTROLLER
ANTILOCK...........................8E-5
BRAKE - INSTALLATION, CONTROLLER
ANTILOCK...........................8E-6
BRAKE - INSTALLATION, LEVER -
PARKING.......................5-65,5s-67
BRAKE - INSTALLATION, SHOES -
PARKING.......................5-72,5s-75
BRAKE - INSTALLATION, SUPPORT
PLATE - DRUM..................5-56,5s-58
BRAKE - OPERATION, CONTROLLER
ANTILOCK...........................8E-5
BRAKE - REMOVAL, CONTROLLER
ANTILOCK...........................8E-6
BRAKE - REMOVAL, LEVER - PARKING....5-64,
5s-67
BRAKE - REMOVAL, SHOES - PARKING . . . 5-67,
5s-69
BRAKE - REMOVAL, SUPPORT PLATE -
DRUM
.........................5-56,5s-58
BRAKE AUTOMATIC ADJUSTER -
DIAGNOSIS AND TESTING, DRUM
. . . 5-13,5s-13
BRAKE AUTOMATIC ADJUSTER TENSION
RELEASE - STANDARD PROCEDURE,
PARKING
.......................5-58,5s-61
BRAKE AUTOMATIC ADJUSTER TENSION
RESET - STANDARD PROCEDURE,
PARKING
.......................5-59,5s-61
BRAKE BLEEDING - STANDARD
PROCEDURE, BASE
.................5-7,5s-7
BRAKE BOOSTER - DESCRIPTION,
POWER
........................5-40,5s-43
BRAKE BOOSTER - DIAGNOSIS AND
TESTING, POWER
................5-41,5s-44
BRAKE BOOSTER - OPERATION, POWER
. . 5-41,
5s-44
BRAKE CABLE (FRONT) - INSTALLATION,
PARKING
.......................5-63,5s-65
BRAKE CABLE (FRONT) - REMOVAL,
PARKING
.......................5-59,5s-62
BRAKE CABLE (INTERMEDIATE) -
INSTALLATION, PARKING
..........5-63,5s-66
BRAKE CABLE (INTERMEDIATE) -
REMOVAL, PARKING
..............5-60,5s-62
BRAKE CABLE (LEFT REAR) -
INSTALLATION, PARKING
..........5-64,5s-66
4 INDEXRS
Description Group-Page Description Group-Page Description Group-Page
COOLANT TEMPERATURE SENSOR -
3.3/3.8L - DESCRIPTION, ENGINE.........7-21
COOLANT TEMPERATURE SENSOR -
3.3/3.8L - INSTALLATION, ENGINE........7-22
COOLANT TEMPERATURE SENSOR -
3.3/3.8L - REMOVAL, ENGINE............7-21
COOLANT THERMOSTAT - 2.4L -
INSTALLATION, ENGINE................7-23
COOLANT THERMOSTAT - 2.4L -
REMOVAL, ENGINE....................7-23
COOLANT THERMOSTAT - 3.3/3.8L -
INSTALLATION, ENGINE................7-24
COOLANT THERMOSTAT - 3.3/3.8L -
REMOVAL, ENGINE....................7-23
COOLANT THERMOSTAT - DESCRIPTION,
ENGINE.............................7-22
COOLANT THERMOSTAT - DIAGNOSIS
AND TESTING, ENGINE.................7-23
COOLANT THERMOSTAT - OPERATION,
ENGINE.............................7-22
COOLER - DESCRIPTION, FLUID.........19-44
COOLER - DESCRIPTION,
TRANSMISSION OIL...................7-37
COOLER - INSPECTION, TRANSMISSION
OIL ................................7-37
COOLER - INSTALLATION, FLUID........19-45
COOLER - INSTALLATION,
TRANSMISSION OIL...................7-37
COOLER & LINES - DESCRIPTION, OIL . . . 9-138
COOLER & LINES - INSTALLATION, OIL . . . 9-138
COOLER & LINES - OPERATION, OIL.....9-138
COOLER & LINES - REMOVAL, OIL........9-138
COOLER - OPERATION, FLUID..........19-44
COOLER - REMOVAL, FLUID............19-44
COOLER - REMOVAL, TRANSMISSION
OIL ................................7-37
COOLER LINES - INSTALLATION,
TRANSMISSION OIL...................7-38
COOLER LINES - REMOVAL,
TRANSMISSION OIL...................7-38
COOLING SYSTEM - DESCRIPTION........7-1
COOLING SYSTEM - DIAGNOSIS AND
TESTING, ENGINE.....................7-14
COOLING SYSTEM - OPERATION..........7-2
COOLING SYSTEM AERATION -
DIAGNOSIS AND TESTING...............7-3
COOLING SYSTEM DEAERATION -
DIAGNOSIS AND TESTING...............7-4
COOLING SYSTEM DRAINING -
STANDARD PROCEDURE.................7-4
COOLING SYSTEM FILLING - STANDARD
PROCEDURE..........................7-5
COOLING SYSTEM FLOW CHECK -
DIAGNOSIS AND TESTING...............7-3
COOLING SYSTEM LEAK TEST -
DIAGNOSIS AND TESTING...............7-2
COOLING SYSTEM PRESSURE CAP
TESTING - DIAGNOSIS AND TESTING......7-27
COOLING SYSTEM REQUIREMENTS -
DESCRIPTION, ENGINE.................24-1
COOLING SYSTEM, SPECIAL TOOLS.......7-6
COOLING SYSTEM, WARNING - ENGINE . . 24-65
CORE - DESCRIPTION, HEATER . . . 24-101,24-83
CORE - DESCRIPTION, SERVICE PORT
VALVE .............................24-94
CORE - INSTALLATION, HEATER . . . 24-103,24-85
CORE - INSTALLATION, SERVICE PORT
VALVE .............................24-94
CORE - OPERATION, HEATER.....24-101,24-83
CORE - REMOVAL, HEATER......24-102,24-84
CORE - REMOVAL, SERVICE PORT
VALVE .............................24-94
CORE AND OIL GALLERY PLUGS -
STANDARD PROCEDURE, ENGINE....9-10,9-86
CORE FILLING - STANDARD
PROCEDURE, REAR HEATER...........24-101
CORE TUBES - INSTALLATION, HEATER . . . 24-85
CORE TUBES - REMOVAL, HEATER.......24-83
COUPLER - DESCRIPTION, VISCOUS......3-41
COUPLER - OPERATION, VISCOUS........3-42
COURTESY LAMP - INSTALLATION.......8L-21
COURTESY LAMP - REMOVAL..........8L-21
COVER - CLEANING, CYLINDER HEAD
.....9-31
COVER - DESCRIPTION, SHIFT
.........21-113
COVER - DESCRIPTION, WHEEL
.........22-19
COVER - INSPECTION, CYLINDER HEAD
. . . 9-31
COVER - INSTALLATION, BENCH SEAT
BACK
.............................23-103COVER - INSTALLATION, CYLINDER
HEAD...............................9-31
COVER - INSTALLATION, DRIVER
AIRBAG TRIM........................8O-7
COVER - INSTALLATION, FRONT SEAT
CUSHION SIDE......................23-94
COVER - INSTALLATION, FRONT SEAT
TRACK - REAR......................23-96
COVER - INSTALLATION, FRONT
SEATBACK..........................23-93
COVER - INSTALLATION, INSTRUMENT
PANEL TOP.........................23-69
COVER - INSTALLATION, LOWER
STEERING COLUMN..................23-70
COVER - INSTALLATION, OVER
STEERING COLUMN..................23-70
COVER - INSTALLATION, TIMING CHAIN . . 9-155
COVER - INSTALLATION, WHEEL........22-19
COVER - LEFT - INSTALLATION,
CYLINDER HEAD.....................9-103
COVER - LEFT - REMOVAL, CYLINDER
HEAD..............................9-103
COVER - QUAD BUCKET, 50/50 SPLIT,
BENCH - INSTALLATION, SEAT
CUSHION..........................23-100
COVER - QUAD BUCKET, 50/50 SPLIT,
BENCH - REMOVAL, SEAT CUSHION.....23-100
COVER - REMOVAL, BENCH SEAT BACK . . 23-103
COVER - REMOVAL, CYLINDER HEAD.....9-31
COVER - REMOVAL, DRIVER AIRBAG
TRIM...............................8O-7
COVER - REMOVAL, FRONT SEAT
CUSHION SIDE........................23-94
COVER - REMOVAL, FRONT SEAT TRACK
- REAR............................23-96
COVER - REMOVAL, FRONT SEATBACK . . . 23-93
COVER - REMOVAL, INSTRUMENT
PANEL TOP.........................23-68
COVER - REMOVAL, LOWER STEERING
COLUMN...........................23-70
COVER - REMOVAL, OVER STEERING
COLUMN...........................23-70
COVER - REMOVAL, TIMING CHAIN......9-153
COVER - REMOVAL, WHEEL............22-19
COVER - RIGHT - INSTALLATION,
CYLINDER HEAD.....................9-103
COVER - RIGHT - REMOVAL, CYLINDER
HEAD..............................9-102
COVER AND DISC RUNOUT - DIAGNOSIS
AND TESTING, CLUTCH.................6-6
COVER BACKING PLATE -
INSTALLATION, STEERING COLUMN......23-70
COVER BACKING PLATE - REMOVAL,
STEERING COLUMN..................23-70
COVER BALL BEARING - INSTALLATION,
END ...............................21-10
COVER BALL BEARING - REMOVAL, END . . . 21-9
COVER O-RING - INSTALLATION, REAR . . . 21-20
COVER O-RING - REMOVAL, REAR.......21-19
COVER SEAL - INSTALLATION, END......21-11
COVER SEAL - INSTALLATION, INPUT
SHAFT.............................21-14
COVER SEAL - REMOVAL, END..........21-11
COVER SEAL - REMOVAL, INPUT SHAFT . . 21-13
COVER-LEFT - INSTALLATION, CYLINDER
HEAD..............................9s-20
COVER-LEFT - REMOVAL, CYLINDER
HEAD..............................9s-20
COVER-RIGHT - INSTALLATION,
CYLINDER HEAD.....................9s-19
COVER-RIGHT - REMOVAL, CYLINDER
HEAD..............................9s-19
COVER(S) - DESCRIPTION, CYLINDER
HEAD.........................9-102,9s-19
COVER(S) - INSTALLATION, TIMING
BELT ...............................9-62
COVERS - QUAD BUCKET, 50/50 SPLIT,
BENCH - INSTALLATION, SEAT BACK
HINGE............................23-101
COVERS - QUAD BUCKET, 50/50 SPLIT,
BENCH - REMOVAL, SEAT BACK HINGE . . 23-101
COVER(S) - REMOVAL, TIMING BELT......9-61
COWL GRILLE - INSTALLATION
.........23-51
COWL GRILLE - REMOVAL
.............23-50
COWL TRIM - INSTALLATION
...........23-76
COWL TRIM - REMOVAL
...............23-76
C-PILLAR - INSTALLATION, SEAT BELT
HEIGHT ADJUSTER-BOR
.............8O-13C-PILLAR - REMOVAL, SEAT BELT
HEIGHT ADJUSTER-BOR.............8O-13
C-PILLAR TRIM - INSTALLATION........23-77
C-PILLAR TRIM - REMOVAL............23-77
CRADLE CROSSMEMBER -
DESCRIPTION, FRONT..................13-9
CRADLE CROSSMEMBER THREAD
REPAIR - DESCRIPTION, FRONT..........13-9
CRANK - INSTALLATION, WINDOW.......23-21
CRANK - REMOVAL, WINDOW..........23-21
CRANKSHAFT - INSPECTION.........9-37,9s-7
CRANKSHAFT - INSTALLATION.......9-38,9s-7
CRANKSHAFT - REMOVAL...........9-37,9s-6
CRANKSHAFT END PLAY - STANDARD
PROCEDURE.....................9-36,9s-6
CRANKSHAFT END PLAY - STANDARD
PROCEDURE, MEASURING.............9-125
CRANKSHAFT MAIN BEARINGS -
INSTALLATION.......................9-124
CRANKSHAFT MAIN BEARINGS -
REMOVAL..........................9-124
CRANKSHAFT OIL SEAL - FRONT -
INSTALLATION...................9-127,9-40
CRANKSHAFT OIL SEAL - FRONT -
REMOVAL......................9-127,9-40
CRANKSHAFT OIL SEAL - REAR -
INSTALLATION...................9-129,9-42
CRANKSHAFT OIL SEAL - REAR -
REMOVAL......................9-128,9-41
CRANKSHAFT POSITION SENSOR -
DESCRIPTION.......................14-25
CRANKSHAFT POSITION SENSOR -
OPERATION.........................14-25
CRANKSHAFT POSITION SENSOR -
REMOVAL..........................14-25
CRANKSHAFT REAR OIL SEAL RETAINER
- INSTALLATION.....................9-129
CRANKSHAFT REAR OIL SEAL RETAINER
- REMOVAL.........................9-129
CRANKSHAFT SPROCKET -
INSTALLATION...................9-156,9-65
CRANKSHAFT SPROCKET - REMOVAL....9-156,
9-64
CROSSBAR - INSTALLATION, LUGGAGE
RACK..............................23-57
CROSSBAR - REMOVAL, LUGGAGE RACK . 23-56
CROSSMEMBER - DESCRIPTION, FRONT
CRADLE.............................13-9
CROSSMEMBER MOUNT BUSHINGS -
INSTALLATION, FRONT................13-12
CROSSMEMBER MOUNT BUSHINGS -
REMOVAL, FRONT....................13-12
CROSSMEMBER THREAD REPAIR -
DESCRIPTION, FRONT CRADLE..........13-9
CROSSOVER - INSTALLATION,
GEARSHIFT CABLE...................21-76
CROSSOVER - REMOVAL, GEARSHIFT
CABLE.............................21-73
CROSS-OVER PIPE - 3.3/3.8L -
INSTALLATION........................11-6
CROSS-OVER PIPE - 3.3/3.8L -
REMOVAL...........................11-6
CUP HOLDER - INSTALLATION..........23-64
CUP HOLDER - REMOVAL..............23-64
CUPHOLDER - INSTALLATION, QUAD
BUCKET SEAT SIDE SHIELD - NO
........23-97
CUPHOLDER - REMOVAL, QUAD BUCKET
SEAT SIDE SHIELD - NO
...............23-97
CURB HEIGHT MEASUREMENT -
STANDARD PROCEDURE
................2-55
CUSHION - INSTALLATION, FRONT/QUAD
SEAT
..............................23-93
CUSHION - INSTALLATION, STABILIZER
BAR
.................................2-4
CUSHION - REMOVAL, FRONT/QUAD
SEAT
..............................23-93
CUSHION - REMOVAL, STABILIZER BAR
....2-4
CUSHION COVER - QUAD BUCKET, 50/50
SPLIT, BENCH - INSTALLATION, SEAT
. . . 23-100
CUSHION COVER - QUAD BUCKET, 50/50
SPLIT, BENCH - REMOVAL, SEAT
.......23-100
CUSHION SIDE COVER - INSTALLATION,
FRONT SEAT
........................23-94
CUSHION SIDE COVER - REMOVAL,
FRONT SEAT
........................23-94
CV BOOT - INNER - INSTALLATION
........3-6
CV BOOT - INNER - REMOVAL
............3-6
RSINDEX9
Description Group-Page Description Group-Page Description Group-Page
CV BOOT - INNER/OUTER -
INSTALLATION........................3-17
CV BOOT - INNER/OUTER - REMOVAL.....3-15
CV BOOT - OUTER - INSTALLATION.......3-10
CV BOOT - OUTER - REMOVAL...........3-10
CYCLE - STANDARD PROCEDURE,
POWER DOOR LEARN................8N-28
CYCLE - STANDARD PROCEDURE,
POWER LIFTGATE LEARN...............8N-9
CYLINDER - DESCRIPTION, KEY/LOCK....19-20
CYLINDER - DESCRIPTION, STANDARD 4 . . . 8I-9
CYLINDER - INSTALLATION, KEY/LOCK . . . 19-20
CYLINDER - INSTALLATION, LOCK . . 23-19,23-42
CYLINDER - INSTALLATION, SLAVE.......6-11
CYLINDER - INSTALLATION, SUPPORT....23-43
CYLINDER - LHD - INSTALLATION,
MASTER............................6-10
CYLINDER - LHD - REMOVAL, MASTER.....6-9
CYLINDER - OPERATION, KEY/LOCK......19-20
CYLINDER - REMOVAL, KEY/LOCK.......19-20
CYLINDER - REMOVAL, LOCK......23-19,23-42
CYLINDER - REMOVAL, SLAVE...........6-11
CYLINDER - REMOVAL, SUPPORT.......23-43
CYLINDER - RHD - INSTALLATION,
MASTER.............................6-9
CYLINDER - RHD - REMOVAL, MASTER.....6-8
CYLINDER BLEEDING - STANDARD
PROCEDURE, MASTER............5-35,5s-34
CYLINDER BORE FITTING - STANDARD
PROCEDURE, PISTON TO...............9-42
CYLINDER BORE HONING - STANDARD
PROCEDURE....................9-112,9-35
CYLINDER COMBUSTION PRESSURE
LEAKAGE TEST - DIAGNOSIS AND
TESTING.........................9-83,9-9
CYLINDER COMPRESSION PRESSURE
TEST - DIAGNOSIS AND TESTING.....9-83,9-9
CYLINDER (FLUID RESERVOIR) -
ASSEMBLY, MASTER..............5-38,5s-37
CYLINDER (FLUID RESERVOIR) -
DISASSEMBLY, MASTER...........5-37,5s-36
CYLINDER HEAD - CLEANING . . 9-100,9-26,9s-17
CYLINDER HEAD - DESCRIPTION....9-24,9-99,
9s-16
CYLINDER HEAD - INSPECTION.....9-101,9-26,
9s-17
CYLINDER HEAD - INSTALLATION . . . 9-101,9-26,
9s-18
CYLINDER HEAD - REMOVAL . . 9-100,9-25,9s-17
CYLINDER HEAD COVER - CLEANING......9-31
CYLINDER HEAD COVER - INSPECTION....9-31
CYLINDER HEAD COVER -
INSTALLATION........................9-31
CYLINDER HEAD COVER - LEFT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - LEFT -
REMOVAL..........................9-103
CYLINDER HEAD COVER - REMOVAL......9-31
CYLINDER HEAD COVER - RIGHT -
INSTALLATION.......................9-103
CYLINDER HEAD COVER - RIGHT -
REMOVAL..........................9-102
CYLINDER HEAD COVER-LEFT -
INSTALLATION
.......................9s-20
CYLINDER HEAD COVER-LEFT -
REMOVAL
..........................9s-20
CYLINDER HEAD COVER-RIGHT -
INSTALLATION
.......................9s-19
CYLINDER HEAD COVER-RIGHT -
REMOVAL
..........................9s-19
CYLINDER HEAD COVER(S) -
DESCRIPTION
..................9-102,9s-19
CYLINDER HEAD GASKET - DIAGNOSIS
AND TESTING
...............9-24,9-99,9s-16
CYLINDER HEAD OFF - INSTALLATION
. . . 9-108,
9-33,9s-26
CYLINDER HEAD OFF - REMOVAL
. . . 9-106,9-32,
9s-24
CYLINDER HEAD ON - INSTALLATION
....9-108,
9-33,9s-26
CYLINDER HEAD ON - REMOVAL
. . . 9-106,9-32,
9s-24
CYLINDER HOUSING - INSTALLATION,
LOCK
..............................19-19
CYLINDER HOUSING - REMOVAL, LOCK
. . 19-17
CYLINDER LOCK SWITCH -
DESCRIPTION, DOOR
.................8N-40CYLINDER LOCK SWITCH - DIAGNOSIS
AND TESTING, DOOR.................8N-40
CYLINDER LOCK SWITCH - EXPORT -
DESCRIPTION, DOOR..................8N-3
CYLINDER LOCK SWITCH - EXPORT -
DIAGNOSIS AND TESTING, DOOR........8N-3
CYLINDER LOCK SWITCH - EXPORT -
INSTALLATION, DOOR.................8N-4
CYLINDER LOCK SWITCH - EXPORT -
OPERATION, DOOR....................8N-3
CYLINDER LOCK SWITCH - EXPORT -
REMOVAL, DOOR.....................8N-3
CYLINDER LOCK SWITCH -
INSTALLATION, DOOR.................8N-41
CYLINDER LOCK SWITCH - OPERATION,
DOOR.............................8N-40
CYLINDER LOCK SWITCH - REMOVAL,
DOOR.............................8N-41
CYLINDERS - INSPECTION, WHEEL . . 5-57,5s-59
CYLINDERS - INSTALLATION, WHEEL . 5-57,5s-60
CYLINDERS - REMOVAL, WHEEL....5-57,5s-59
DAMAGED OR WORN THREADS -
STANDARD PROCEDURE, REPAIR OF . . 9-10,9-86
DAMPER - INSTALLATION, VIBRATION . . . 9-130,
9-47
DAMPER - REMOVAL, VIBRATION . . . 9-130,9-47
DATA BUS COMMUNICATION RECEIVE -
PCM INPUT - OPERATION..............8E-15
DATA LINK CONNECTOR - DESCRIPTION . . . 8E-6
DATA LINK CONNECTOR - OPERATION.....8E-7
DAY / NIGHT MIRROR - DESCRIPTION,
AUTOMATIC..........................8N-47
DAY / NIGHT MIRROR - DIAGNOSIS AND
TESTING, AUTOMATIC................8N-47
DAY / NIGHT MIRROR - OPERATION,
AUTOMATIC........................8N-47
DEAERATION - DIAGNOSIS AND
TESTING, COOLING SYSTEM.............7-4
DECOUPLER PULLEY - DESCRIPTION,
GENERATOR....................8F-25,8F-27
DECOUPLER PULLEY - DIAGNOSIS AND
TESTING, GENERATOR...........8F-25,8F-27
DECOUPLER PULLEY - INSTALLATION,
GENERATOR....................8F-26,8F-28
DECOUPLER PULLEY - OPERATION,
GENERATOR....................8F-25,8F-27
DECOUPLER PULLEY - REMOVAL,
GENERATOR....................8F-26,8F-28
DEFINITION - DESCRIPTION, TRIP........25-1
DEFLECTOR - INSTALLATION, WIND.....23-121
DEFLECTOR - REMOVAL, WIND........23-121
DEFOGGER RELAY - DESCRIPTION,
REAR WINDOW.......................8G-3
DEFOGGER RELAY - INSTALLATION,
REAR WINDOW.......................8G-3
DEFOGGER RELAY - OPERATION, REAR
WINDOW............................8G-3
DEFOGGER RELAY - REMOVAL, REAR
WINDOW............................8G-3
DEFOGGER SWITCH - DESCRIPTION,
REAR WINDOW.......................8G-4
DEFOGGER SWITCH - OPERATION, REAR
WINDOW............................8G-4
DEFOGGER SYSTEM - DIAGNOSIS AND
TESTING, REAR WINDOW..............8G-2
DEFROSTER DUCT - INSTALLATION......24-50
DEFROSTER DUCT - REMOVAL..........24-50
DEMAGNETIZING - STANDARD
PROCEDURE, COMPASS...............8M-4
DEMISTER DUCTS - INSTALLATION,
INSTRUMENT PANEL..................24-55
DEMISTER DUCTS - REMOVAL,
INSTRUMENT PANEL..................24-55
DEMISTER OUTLET - INSTALLATION.....24-46
DEMISTER OUTLET - REMOVAL.........24-45
DEPLOYMENT - STANDARD
PROCEDURE, SERVICE AFTER AN
AIRBAG.............................8O-3
DETECTION ASSY - INSTALLATION,
NATURAL VAC LEAK
..................25-13
DETECTION ASSY - REMOVAL, NATURAL
VAC LEAK
..........................25-13
DETECTION PUMP - INSTALLATION,
LEAK
..............................25-13
DETECTION PUMP - REMOVAL, LEAK
....25-13
DEVICES - STANDARD PROCEDURE,
ELECTROSTATIC DISCHARGE (ESD)
SENSITIVE
........................8W-01-8DIAGNOSTIC SYSTEM - DIAGNOSIS AND
TESTING, ON-BOARD.................8F-21
DIAGNOSTIC TROUBLE CODES -
STANDARD PROCEDURE, OBTAINING.....8E-15
DIAGRAMS - 41TE TRANSAXLE
HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21-169
DIAGRAMS - 4XTE TRANSAXLE
HYDRAULIC SCHEMATICS,
SCHEMATICS.......................21s-75
DIAGRAMS - DESCRIPTION, HOW TO
USE WIRING......................8W-01-1
DIAGRAMS - SPECIAL TOOLS,
SCHEMATICS.......................21s-89
DIESEL - DESCRIPTION, 2.5L...........19-51
DIESEL - DIAGNOSIS AND TESTING,
SYSTEM CHARGE LEVEL TEST - 2.5L....24-68
DIESEL - INSTALLATION, 2.5L..........19-52
DIESEL - REMOVAL, 2.5L..............19-51
DIESEL ENGINE - DESCRIPTION, FUEL
REQUIREMENTS.......................0-6
DIESEL ENGINES - DESCRIPTION,
ENGINE OIL...........................0-6
DIESEL ENGINES - EXPORT -
DESCRIPTION........................0-24
DIESEL HEATER WIRING -
INSTALLATION, SUPPLEMENTAL........24-119
DIESEL HEATER WIRING - REMOVAL,
SUPPLEMENTAL....................24-119
DIESEL SUPPLEMENTAL CABIN HEATER
- DIAGNOSIS AND TESTING...........24-113
DIFFERENTIAL - ASSEMBLY............21-66
DIFFERENTIAL - DESCRIPTION...........21-62
DIFFERENTIAL - DISASSEMBLY.........21-62
DIFFERENTIAL - OPERATION............21-62
DIFFERENTIAL ASSEMBLY -
DESCRIPTION........................3-39
DIFFERENTIAL ASSEMBLY - OPERATION . . . 3-39
DIFFERENTIAL ASSEMBLY FLUID
CHANGE - STANDARD PROCEDURE.......3-40
DIFFERENTIAL BEARING PRELOAD -
ADJUSTMENT......................21-199
DIFFERENTIAL BEARING PRELOAD
MEASUREMENT AND ADJUSTMENT,
ADJUSTMENTS....................21s-100
DIFFERENTIAL CARRIER SEAL -
INSTALLATION........................21-9
DIFFERENTIAL CARRIER SEAL -
REMOVAL...........................21-9
DIFFERENTIAL SIDE GEAR END PLAY -
ADJUSTMENT.......................21-70
DIFFERENTIAL TURNING TORQUE -
ADJUSTMENT.......................21-69
DIMENSIONS - SPECIFICATIONS, BODY
OPENING..........................23-127
DIMENSIONS, SPECIFICATIONS - FRAME . . . 13-4
DIODE - INSTALLATION............8W-01-14
DIODE - REMOVAL................8W-01-14
DISC AND PRESSURE PLATE - 2.5L TD -
INSTALLATION, CLUTCH................6-12
DISC AND PRESSURE PLATE - 2.5L TD -
REMOVAL, CLUTCH....................6-11
DISC BRAKE CALIPER - INSTALLATION,
REAR..........................5-30,5s-29
DISC BRAKE CALIPER - REMOVAL,
REAR..........................5-27,5s-26
DISC BRAKE CALIPER ADAPTER -
INSTALLATION, FRONT............5-31,5s-30
DISC BRAKE CALIPER ADAPTER -
REMOVAL, FRONT................5-31,5s-30
DISC BRAKE CALIPER (CONTINENTAL
TEVES BRAKES) - INSTALLATION,
FRONT.............................5s-26
DISC BRAKE CALIPER (CONTINENTAL
TEVES BRAKES) - REMOVAL, FRONT.....5s-23
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - INSTALLATION, FRONT........5-27
DISC BRAKE CALIPER (DISC/DISC
BRAKES) - REMOVAL, FRONT
............5-24
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - INSTALLATION, FRONT
........5-27
DISC BRAKE CALIPER (DISC/DRUM
BRAKES) - REMOVAL, FRONT
............5-24
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) -
INSTALLATION
........................5-31
DISC BRAKE CALIPER GUIDE PINS
(DISC/DRUM BRAKES) - REMOVAL
.......5-31
10 INDEXRS
Description Group-Page Description Group-Page Description Group-Page